EXHAUST GAS CLEANING SYSTEM AND METHOD FOR CLEANING EXHAUST GAS AND USE OF EXHAUST GAS CLEANING SYSTEM
20220364487 · 2022-11-17
Assignee
Inventors
Cpc classification
F01N3/022
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01N3/0211
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Y02A50/20
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
F01N2260/04
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01N3/0233
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01N3/029
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01N2590/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01N3/035
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01N3/0212
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01N3/2892
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01N2240/20
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01N13/004
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01N2590/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01N13/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01N2330/06
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01N3/021
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01N2250/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F01N3/022
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01N3/023
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01N3/029
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
An exhaust gas cleaning system includes a particle filter device comprising a casing, plural hollow ceramic filter rods arranged at least partly inside a gas passage of the casing, and a gas inlet and gas outlet. The particle filter device guides exhaust gas from the gas inlet, through the gas passage and to the gas outlet. The particle filter device further comprises a perforated plate extending at least partly along the filter rods and partly blocking an exhaust gas flow path from the gas inlet to the gas passage. The perforated plate defines openings allowing exhaust gas to flow into the gas passage. The filter rods are gas permeable to allow exhaust gas to penetrate, during filtration, a respective wall of the filter rods and flow into the filter rods. A respective open upper end of the filter rods communicates with the gas outlet so exhaust gas leaves the casing.
Claims
1. Exhaust gas cleaning system for cleaning exhaust gas, which exhaust gas cleaning system comprises: a particle filter device, the particle filter device comprising: a casing, a plurality of hollow ceramic filter rods arranged at least partly inside an exhaust gas passage of the casing and longitudinally extending essentially vertically and along each other, an exhaust gas inlet arranged to allow exhaust gas to flow into the casing upstream of said exhaust gas passage, an exhaust gas outlet) arranged to allow exhaust gas to flow out of the casing downstream of said exhaust gas passage, the particle filter device being configured to guide exhaust gas from the exhaust gas inlet, through said exhaust gas passage (19) and to the exhaust gas outlet, the particle filter device further comprising a perforated plate arranged downstream of the exhaust gas inlet and upstream of said exhaust gas passage, which perforated plate extends at least partly along said filter rods and partly blocks an exhaust gas flow path from the exhaust gas inlet to said exhaust gas passage, the perforated plate defining openings arranged to allow exhaust gas to flow into said exhaust gas passage, said filter rods being gas permeable to allow exhaust gas to penetrate, during filtration, a respective wall of said filter rods and flow into said filter rods, and a respective open upper end of the filter rods being in communication with said exhaust gas outlet so as to allow exhaust gas to leave the casing.
2. Exhaust gas cleaning system according to claim 1, wherein the perforated plate comprises opposing first and second outer side sections, at least a portion of the first outer side section being bent around a vertical axis in a direction towards the filter rods.
3. Exhaust gas cleaning system according to claim 1, wherein the perforated plate comprises an outer lower section, at least a portion of the outer lower section being bent around a horizontal axis in a direction towards the filter rods.
4. Exhaust gas cleaning system according to claim 1, further comprising an elongate plate reinforcement projection extending from the perforated plate towards the filter rods.
5. Exhaust gas cleaning system according to claim 1, wherein the filter rods are divided into a number n>1 of groups, and wherein a distance between adjacent ones of at least a majority of the filter rods within each of said groups is <x, and a distance between adjacent ones of the filter rods of two adjacent ones of the groups is >x so as to form n−1 intermediate distribution channels, each one of said intermediate distribution channels extending between two adjacent ones of the groups.
6. Exhaust gas cleaning system according to claim 5, wherein at least one of said intermediate distribution channels extends in a direction away from the perforated plate.
7. Exhaust gas cleaning system according to claim 1, wherein the exhaust gas inlet is arranged between two imaginary separated horizontal planes defining an extension of an upper half of the perforated plate.
8. Exhaust gas cleaning system according to claim 1, wherein the particle filter device comprises a soot blowing arrangement arranged to blow gas into the open upper ends of a subset of the filter rods at a time to loosen particles deposited by the exhaust gas on an outside surface of said subset of the filter rods.
9. Exhaust gas cleaning system according to claim 1, wherein the filter rods are impregnated with a substance comprising at least a first catalyst.
10. Method for cleaning exhaust gas by a particle filter device, the particle filter device comprising a casing, a plurality of hollow, ceramic, gas permeable filter rods arranged at least partly inside an exhaust gas passage of the casing and longitudinally extending essentially vertically and along each other, an exhaust gas inlet arranged to allow exhaust gas to flow into the casing upstream of said exhaust gas passage, an exhaust gas outlet arranged to allow exhaust gas to flow out of the casing downstream of said exhaust gas passage, and a perforated plate arranged downstream of the exhaust gas inlet and upstream of said exhaust gas passage, which perforated plate extends at least partly along said filter rods and partly blocks an exhaust gas flow path from the exhaust gas inlet to said exhaust gas passage, which method comprises feeding exhaust gas into the casing, feeding exhaust gas through openings of the perforated plate into said exhaust gas passage, filtering exhaust gas by allowing it to penetrate a respective wall of said filter rods and flow into said filter rods, releasing exhaust gas through a respective open upper end of the filter rods, and feeding exhaust gas out of the casing.
11. Method according to claim 10, comprising guiding exhaust gas inside the casing by way of opposing first and second outer side sections of the perforated plate, at least a portion of the first outer side section being bent around a vertical axis in a direction towards the filter rods.
12. Method according to claim 10, comprising guiding exhaust gas inside the casing by way of an outer lower section of the perforated plate, at least a portion of the outer lower section being bent around a horizontal axis in a direction towards the filter rods.
13. Method according to claim 10, comprising feeding exhaust gas in n−1 intermediate distribution channels formed inside the exhaust gas passage, wherein the filter rods are divided into a number n>1 of groups, and wherein a distance between adjacent ones of at least a majority of the filter rods within each of said groups is <x, and a distance between adjacent ones of the filter rods of two adjacent ones of the groups is >x so as to form said n−1 intermediate distribution channels, each one of said intermediate distribution channels extending between two adjacent ones of the groups.
14. Method according to claim 10, comprising feeding exhaust gas into the casing between two separated horizontal planes defining an extension of an upper half of the perforated plate.
15. Method according to claim 10, comprising blowing gas into the open upper ends of a subset of the filter rods at a time to loosen particles deposited by the exhaust gas on an outside surface of said subset of the filter rods.
16. Method according to claim 10, comprising providing the filter rods with an impregnation of a substance comprising at least a first catalyst.
17. Use of the exhaust gas cleaning system according to claim 1 for cleaning exhaust gas onboard a ship.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0053] The exhaust gas cleaning system, method for cleaning exhaust gas and use of an exhaust gas cleaning system disclosed here will now be described in more detail with reference to the appended schematic drawings, in which
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DETAILED DESCRIPTION
[0062]
[0063] With reference to
[0064] The dirt collection space 23 is funnel shaped and provided with a mechanism 30 for opening and closing its bottom in connection with emptying of the dirt collection space 23. The material, here loosened deposits, emptied from the dirt collection space 23 is stored in a stainless steel container 32 arranged underneath the dirt collection space 23. To facilitate collection of the loosened deposits at the bottom of the dirt collection space 23 and then in the container 32, the particle filter device further comprises a hammer or vibrator 34 arranged on the outside of the dirt collection space 23.
[0065] The exhaust gas inlet 25 extends into a short side portion 34 of the casing 15, at the height of a respective upper portion of the filter rods 33, i.e. between two imaginary separated horizontal planes h1 and h2 defining an extension of an upper half 36 (
[0066] The exhaust gas outlet 27 extends out of a short side portion 38 of the casing 15, which side portion 38 is opposite to the side portion 34 of the casing 15, above the upper imaginary horizontal plane h2.
[0067] The perforated plate 29 and opposing imaginary extensions e of the same, which are illustrated with dash-dot-dot lines in
[0068] With reference to
[0069] With reference to
[0070] With reference to
[0071] A method for cleaning exhaust gas from the engine 3 is performed by means of the exhaust gas cleaning system 1. As said above, with reference to
[0072] Inside the exhaust gas passage 19 the exhaust gas spreads around the filter rods 33. The intermediate and first and second outer distribution channels 61, 63 and 65 aid in conveying the exhaust gas away from the perforated plate 29 and towards the filter rods 33 arranged most distant from the exhaust gas inlet 25. Since the exhaust gas inlet 25 is arranged at the same height as a respective upper portion of the filter rods 33, the exhaust gas density inside the exhaust gas passage 19 will be higher closer to the hole plate 31 than more distant therefrom, and an upwards directed exhaust gas flow inside the exhaust gas passage 19 will be minimized.
[0073] Inside the exhaust gas passage 19 the exhaust gas is filtered by penetrating the walls 53 of the filter rods 33 whereby filtered exhaust gas is received inside the filter rods 33 and soot and particulate matter is deposited on an outside surface 56 of the filter rods 33. The deposits on the outside surface 56 of the filter rods 33 are gradually increasing and since the exhaust gas density is higher closer to the hole plate 31, so is also the amount of deposits. Thereby, the exhaust gas inside the exhaust gas passage 19 is gradually forced downwards for penetration of the filter rod walls 53. As said above, the filter rods 33 are impregnated with a substance containing an oxidation catalyst as well as an reduction catalyst. Therefore, when the exhaust gas contacts the filter rods 33, the nitrogen oxides contained in the exhaust gas reacts, in the presence of the reduction catalyst, with ammonia, also contained in the exhaust gas and resulting from the previously discussed decomposition of urea, which results in a degradation of the nitrogen oxides into nitrogen and water. Further, the hydrocarbons contained in the exhaust gas are burned in the presence of the oxidation catalyst for reduction of the overall soot mass and regeneration of the filter rods 33.
[0074] Filtered exhaust gas cleaned from nitrogen oxides and hydrocarbons is conveyed upwards inside the filter rods 33 and is discharged into the exhaust gas discharge space 21 via the open upper ends 49 of the filter rods 33. Thereafter, it leaves the particle filter device 9 via the exhaust gas outlet 27.
[0075] Thus, during operation of the exhaust gas cleaning system 1 in the first operation mode, there is a gradual build-up of soot and particulate matter deposits on the outside surface 56 of the filter rods 33. These deposits may eventually cause malfunctioning of the particle filter device 9 and they should therefore be removed before getting to thick. In view thereof, with reference to
[0076] The soot blowing arrangement 67 is operated in response to a change in backpressure inside the particle filter device 9. More particularly, the particle filter device 9 comprises a first pressure sensor (not illustrated) arranged inside the exhaust gas passage 19 and a second pressure sensor (not illustrated) arranged inside the exhaust gas discharge space 21. When the difference between the pressures measured by means of the first and second pressure sensors exceeds a predetermined threshold value, this indicates that the soot and particulate matter deposits on the outside surface 56 of the filter rods 33 are starting to get too thick and that the soot blowing arrangement 67 should be operated. Then, short bursts of pressurized gas, e.g. air, is fed through the gas pipes 69, one of the gas pipes 69 at a time. The pressurized gas is ejected from the nozzles 71 into the corresponding filter rods 33 to create a shock wave that causes loosening of the deposits from the outside surface 56 of the filter rods 33. Since the soot blowing operation is made for one row of, i.e. only a subset of the, filter rods 33 at a time, it does not require a shut-down of the particle filter device 9 which may be operated normally in the meantime. The loosened deposits fall downwards by gravity, which is possible due to the minimization of the upwards directed exhaust gas flow inside the exhaust gas passage 19. Eventually, the loosened deposits end up in the dirt collection space 23. Since the part of the casing 15 defining the dirt collection space 23 is made of stainless steel which has relatively good “sliding” properties, and collection of the deposits at the bottom of the dirt collection space 23 is facilitated. Also, the provision of the hammer or vibrator 34 on the outside of the dirt collection space 23 helps to collect the deposits at the dirt collection space bottom. When the dirt collection space 23 needs to be emptied, the mechanism 30 is operated and the deposits are discharged to the container 32.
[0077] Thus, in the first operation mode of the exhaust gas cleaning system 1, exhaust gas from the engine 3 is fed through the particle filter device 9, the boiler 11 and the scrubber 13 for removal of soot and particular matter, together with nitrogen oxides and hydrocarbons, and eventually also sulphur oxides, from the exhaust gas. As discussed above, during operation of the exhaust gas system 1 in the first operation mode, soot and particulate matter from the exhaust gas adhere to the outside surface 56 of the filter rods 33. When the backpressure in the particle filter device 9 becomes too high, the soot blowing arrangement 67 is operated and gas is injected into the filter rods 33, one filter rod row after the other. Thereby, soot and particulate matter are peeled off from the filter rods 33. However, additional deeper cleaning of the particle filter device 9 may be necessary once in a while, to assure proper operation of the exhaust gas system 1.
[0078] In view of the above, the exhaust gas system 1 is also arranged for operation in a second operation mode. In the second operation mode, with reference to
[0079]
[0080] The filter rods 33 are arranged in a specific pattern. More particularly, they are divided into first, second and third groups 57, 59 and 62 of filter rods. The third group 62 is centrally arranged inside the exhaust gas passage 19, while the first and second groups 57 and 59 are arranged on opposite sides of the third group 62. In
[0081] In line with the above discussions with reference to
[0082] The above described embodiments should only be seen as examples. A person skilled in the art realizes that the embodiments discussed can be varied in a number of ways without deviating from the inventive conception.
[0083] As an example, the soot blowing arrangement need not be arranged to blow gas into only one row of filter rods at a time. According to an alternative embodiment, the soot blowing arrangement is instead arranged to blow gas into all filter rods at the same time. Such an embodiment may require cessation of the exhaust gas feed through the particle filter device, which in turn could require a valve at the exhaust gas inlet and/or at the exhaust gas outlet of the particle filter device. Further, in such an embodiment it may be suitable to have multiple particle filter devices of which one is always available for exhaust gas cleaning.
[0084] As another example, which is particularly relevant for filter rods with larger diameters, such as diameters of 100 mm and more, the open upper ends of the filter rods may be provided with venturi inlets. The venturi may draw extra gas into the filter rods during soot blowing and thereby create a more powerful shock wave inside the filter rods. At the same time a possibility to use less pressurized gas is offered.
[0085] As yet another example, the soot blowing arrangement need not comprise one gas pipe and one set of nozzles for each row of filter rods. In such an embodiment one or more gas pipes, with associated nozzles, could be movable and able to blow gas into the filter rods of more than one of the rows of filter rods.
[0086] Further, the soot blowing arrangement need not comprise any nozzles. Instead, the gas could be ejected directly from holes in the pipe/pipes.
[0087] Moreover, in the above described embodiment, the soot blowing arrangement is operated when the difference between the pressures measured by means of the first and second pressure sensors exceeds a predetermined threshold value. In an alternative embodiment, the soot blowing arrangement could instead be operated with predetermined time intervals. In yet another alternative embodiment, the soot blowing arrangement could be operated with predetermined time intervals unless said predetermined threshold value is exceeded, which would shorten the time between two successive operations.
[0088] Naturally, the boiler and/or the scrubber may be left out in an exhaust gas cleaning system according to the disclosure. As an example, if the engine is fueled by a low sulphur fuel, then it may be possible to omit the scrubber.
[0089] The exhaust gas system could comprise a heating device, such as an electrical heater, for heating the exhaust gas before it is fed to the particle filter device to increase the conversion of nitrogen oxides into nitrogen and water and/or the oxidation of hydrocarbons, inside the exhaust gas passage of the particle filter device. This heating device could be used also for producing hot gas for the hot gas supply which is active in the second operation mode of the exhaust gas cleaning system.
[0090] The exhaust gas system could comprise a draft fan for overcoming the backpressure caused by the particle filter device and drawing the exhaust gas through the particle filter device, which fan could be arranged either before or after the particle filter device.
[0091] As a final example, ammonia instead of urea could be injected into the exhaust gas before it is fed to the particle filter device.
[0092] It should be stressed that the attributes first, second, third, etc. is used herein just for distinguishing purposes and not to express any kind of specific order.
[0093] It should be stressed that a description of details not relevant to the description here has been omitted and that the figures are just schematic, simplified and not drawn according to scale. Thus, all components necessary to realize the exhaust gas cleaning system, exhaust gas cleaning method and exhaust gas cleaning system use described here, such as pipes, valves, sensors, pumps, etc., have not been illustrated in the figures or described in the text.