SYSTEM FOR VIBRATION MANAGEMENT IN ROTATING MACHINERY
20220364508 · 2022-11-17
Inventors
Cpc classification
F02C7/36
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16F15/03
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02C7/06
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01D25/04
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F05D2270/44
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F05D2260/96
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16F15/18
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01D5/10
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16F2222/06
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F05D2270/334
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F05D2240/515
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F02C7/06
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
A system (1) for vibration management comprises a stator (24, 45); a rotor (26) being mounted rotatably with respect to the stator (24, 45) about a rotational axis (9); one or more active devices (41A-41C) adapted to apply forces and/or moments on the rotor (26) and/or on the stator (24, 45); at least two sensors (42) for measuring vibrational parameter values with respect to two or more different positions, particularly along the rotational axis (9); and a controller (44) adapted to provide control signals to the one or more active devices (41A-41C) based on the vibrational parameter values of the at least two sensors (42) and on the respective position.
Claims
1. A system (1) for vibration management, comprising: a stator (24, 45); a rotor (26) being mounted rotatably with respect to the stator (24, 45) about a rotational axis (9); one or more active devices (41A-41C) adapted to apply forces and/or moments on the rotor (26) and/or on the stator (24, 45); at least two sensors (42) for measuring vibrational parameter values with respect to two or more different positions, particularly along the rotational axis (9); and a controller (44) adapted to provide control signals to the one or more active devices (41A-41C) based on the vibrational parameter values of the at least two sensors (42) and on the respective position.
2. A system (1) for vibration management, in particular according to claim 1, comprising: a stator (24, 45); a rotor (26) being mounted rotatably with respect to the stator (24, 45) about a rotational axis (9); at least two active devices (41A-41C) arranged at two or more different positions, particularly along the rotational axis (9), and each being configured to apply forces and/or moments on the rotor (26) and/or on the stator (24, 45); and a controller (44) adapted to receive operating parameter values and/or vibrational parameter values and to provide control signals to the at least two active devices (41A-41C) based on the operating parameter values and/or the vibrational parameter values, and the position of the respective active device (41A-41C).
3. The system (1) according to claim 1 or 2, wherein the controller (44) is adapted to provide the control signals to the one or more active devices (41A-41C) based on a ratio of two values associated with the two different positions, wherein, optionally, the two values are the vibrational parameter values, or values of a stiffness of the rotor (26) and/or the stator (24, 45).
4. The system (1) according to any of the previous claims, wherein the rotor (26) and/or the stator (24, 45) has at least one mode shape (M1-M10) with at least one deflection maximum at a position along the rotational axis (9), wherein at least one of the active devices (41A-41C) is arranged at this position along the rotational axis (9).
5. The system (1) according to any of the previous claims, wherein the rotor (26) is rotatably mounted with respect to the stator (24, 45) about the rotational axis (9) by means of contact bearings (43), wherein the contact bearings (43) are adapted for supporting the entire load of the rotor (26) in operation.
6. The system (1) according to any of the previous claims, wherein the controller (11) is further adapted to receive and/or determine an indication of a change of the operating parameter versus time, to determine a point in time when a resonance condition will be met based on the operating parameter and the change of the operating parameter, and to control at least one of the active devices (41A-41C) at a predetermined time offset prior to the determined point in time.
7. The system (1) according to any of the previous claims, comprising at least two active devices (41A-41C), wherein the controller (4) is adapted to detect and identify a resonance condition, to select a subset of the at least two active devices (41A-41C) based on the identified resonance condition, and to provide control signals to the subset of the at least two active devices (41A-41C), the subset including at least one active device (41A-41C).
8. The system (1) according to any of the previous claims, comprising at least two active devices (41A-41C), wherein the controller (44) is further adapted to select a subset of the at least two active devices (41A-41C) based on the operating parameter value, and to provide control signals to the subset of the at least two active devices (41A-41C), the subset including at least one active device (41A-41C).
9. The system (1) according to any of the previous claims, wherein the controller (44) is adapted to provide control signals to at least one of the active devices (41A-41C) to excite a vibration of the rotor (26).
10. The system (1) according to any of the previous claims, wherein the controller (44) is adapted to provide control signals to at least one of the active devices (41A-41C) to apply the forces on the rotor (26) and/or on the stator (24, 45) based on a target stiffness of the rotor (26) and/or of the stator (24, 45).
11. The system (1) according to any of the previous claims, wherein the forces that the one or more active devices (41A-41C) are adapted to apply are non-contact forces.
12. The system (1) according to any of the previous claims, wherein at least one of the one or more active devices (41A, 41B) is adapted to exert radial and/or axial forces with respect to the rotational axis (9).
13. The system (1) according to any of the previous claims, wherein at least one of the one or more active devices (41C) is adapted to exert tangential forces with respect to the rotational axis (9).
14. The system (1) according to claim 13, wherein each of two or more active devices (41C) is adapted to exert tangential forces on the rotor (9) with respect to the rotational axis (9).
15. An engine (10) for an aircraft (8) comprising the system (1) according to any of the previous claims.
Description
[0029] Embodiments will now be described by way of example only, with reference to the schematic Figures, in which:
[0030]
[0031]
[0032]
[0033]
[0034]
[0035]
[0036]
[0037]
[0038]
[0039]
[0040]
[0041]
[0042] In use, the core airflow A is accelerated and compressed by the low pressure compressor 14 and directed into the high pressure compressor 15 where further compression takes place. The compressed air exhausted from the high pressure compressor 15 is directed into the combustion equipment 16 where it is mixed with fuel and the mixture is combusted. The resultant hot combustion products then expand through, and thereby drive, the high pressure and low pressure turbines 17, 19 before being exhausted through the nozzle 20 to provide some propulsive thrust. The high pressure turbine 17 drives the high pressure compressor 15 by a suitable interconnecting shaft 27. The fan 23 generally provides the majority of the propulsive thrust. The epicyclic gearbox 30 is a reduction gearbox.
[0043] An exemplary arrangement for a geared fan gas turbine engine 10 is shown in
[0044] The stationary support structure 24 serves as a stator, the shaft 26 serves as a rotor. As shown in
[0045] A controller 44 is adapted to provide control signals to the active devices 41A based on vibrational parameter values of one or more sensors arranged at the gas turbine engine, and on the position of the respective sensor along the rotational axis. In this example, the active devices 41A themselves serve as sensors. The active devices 41A comprises electric coils to create magnetic fields, and these coils are also used to detect vibrations of the nearby shaft 26.
[0046] Further, the controller 44 is adapted to receive operating parameter values, namely speed of the shaft 26 and transmitted power and/or torque, and to provide control signals to the active devices 41A based on the operating parameter values and/or the vibrational parameter values, and based on the position of the respective active device.
[0047] The shaft 26, stationary support structure 24, active devices 41A (which in this example also act as sensors while alternatively dedicated sensors may be provided instead or in addition) and the controller 44 together serve as a system for vibration management.
[0048] Note that the terms “low pressure turbine” and “low pressure compressor” as used herein may be taken to mean the lowest pressure turbine stages and lowest pressure compressor stages (i.e. not including the fan 23) respectively and/or the turbine and compressor stages that are connected together by the interconnecting shaft 26 with the lowest rotational speed in the engine (i.e. not including the gearbox output shaft that drives the fan 23). In some literature, the “low pressure turbine” and “low pressure compressor” referred to herein may alternatively be known as the “intermediate pressure turbine” and “intermediate pressure compressor”. Where such alternative nomenclature is used, the fan 23 may be referred to as a first, or lowest pressure, compression stage.
[0049] The epicyclic gearbox 30 is shown by way of example in greater detail in
[0050] The epicyclic gearbox 30 illustrated by way of example in
[0051] It will be appreciated that the arrangement shown in
[0052] Accordingly, the present disclosure extends to a gas turbine engine having any arrangement of gearbox styles (for example star or planetary), support structures, input and output shaft arrangement, and bearing locations.
[0053] Optionally, the gearbox may drive additional and/or alternative components (e.g. the intermediate pressure compressor and/or a booster compressor).
[0054] Other gas turbine engines to which the present disclosure may be applied may have alternative configurations. For example, such engines may have an alternative number of compressors and/or turbines and/or an alternative number of interconnecting shafts. By way of further example, the gas turbine engine shown in
[0055] The geometry of the gas turbine engine 10, and components thereof, is defined by a conventional axis system, comprising an axial direction (which is aligned with the rotational axis 9), a radial direction (in the bottom-to-top direction in
[0056] Turning now to
[0057] The system 1 comprises a stator comprising stationary support structure 24. Contact bearings 43 rotatably support a rotor in the form of a shaft 26. In the present example, the rotor comprises a major section and a further rotor section 46. The rotor section 46 is coupled to the major section via a gearbox 47, or, more generally, by means of one or more flexible or teethed couplings. Optionally, more than the two contact bearings 43 shown in
[0058] The stator of system 1 further comprises a housing 45 mounted on the stationary support structure 24. In the present example, the housing 45 is cylindrical. The housing is arranged coaxially with the shaft 26. The housing 45 surrounds the shaft 26. The housing 45 is connected to the stationary support structure via reinforcements 48, but this is just an example. Optionally, the reinforcements 48 may be or comprise active devices, such as active devices 41A, 41B or 41C. Optionally, active devices 41A, 41B are arranged on the housing 45. Stationary support structure 24 may correspond the stationary support structure 24 shown in
[0059] Further, the system comprises several active devices 41A-41C. Namely, the system 1 comprises active devices 41A for creating radial forces on the shaft 26 (and/or on the housing 45). These active devices 41A are arranged at different positions along the rotational axis 9. Some of the active devices 41A-41C may form an active device arrangement, among which, e.g., several active devices 41A-41C are arranged at the same axial position.
[0060] Further, the system 1 comprises an active device 41B for creating axial forces on the shaft 26 (and/or on the housing 45). One or more further active devices of this kind may be provided, particularly at other positions along the shaft 26.
[0061] The system 1 also comprises several, namely two, active devices 41C for creating tangential forces on the shaft 26 (and/or on the housing 45). These active devices 41C are arranged at different positions along the rotational axis 9.
[0062] In the present example, each of the active devices 41A-41C comprises one or more electric coils mounted on the housing 45. Alternatively or in addition, electric coils may be mounted on the shaft 26. Further, for example, permanent magnets can be mounted on or in the shaft adjacent the coils. An optional rotor lamination mounted around the shaft 26 rotates with the shaft 26, and comprises a ferromagnetic material such as iron. Hence, activation of the coils exerts a force on the shaft 26. For the axially acting active device 41B a disc including a ferromagnetic material as iron and/or one or more permanent magnets is fixed to the shaft 26, and coils are fixed to the housing 45 axially before and behind the disc. Thus, activation of the coils in front of or behind the disc exerts a force in one of the two directions along the rotational axis 9. An active device and/or a coil of an active device can also be located between two coaxial rotors (e.g., shafts), e.g., in order to variate the stiffness between rotor and stator.
[0063] The tangentially acting active devices 41C of the present example are designed in the form of electric motors. Indeed, the system 1 can be used as an electric engine, e.g., for aircraft 8 of
[0064] The system may be part of an electric engine of a hybrid engine.
[0065]
[0066] Each coil 49 is electrically coupled to a current supply 50. The current supplies 50 are operatively coupled to the controller 44. The control signals of the controller 44 to the current supplies 50 result in magnetic forces acting on the shaft 26.
[0067] In
[0068] A mode of vibration is characterized by a modal frequency and a mode shape. It is numbered according to the number of half waves in the vibration. It is worth noting that different mode shapes can be exited at the same time (by multiple resonances). Also the system is able to measure the real shape of the modes in operational conditions (operational mode shapes).
[0069] It is worth noting that instead of providing an active device arrangement as shown in
[0070]
[0071] Such vibrations can be effectively counteracted when applying forces to those locations on the shaft 26 along the rotational axis 9 which are at or closest to the maxima of the deflections of the shaft 26 in the corresponding mode. In
[0072] Thus, it becomes clear that all three active devices 41A may be used to counteract the first mode shape M1, but the middle active device 41A will have the strongest effect, so this active device 41A is selected by the controller 44 to counteract the first mode shape M1.
[0073] However, that middle active device 41A is arranged at the node of the second mode shape M2. Therefore, it will have a diminishing effect for counteracting the second mode shape M2. For this purpose, the other two active devices 41A shown in
[0074] In case of the third mode shape M3, the situation is opposite to the second mode shape M2. The two active devices 41A at the nodes of this mode shape M3 will have a diminishing effect against this mode shape M3. However, the middle active device 41A is arranged at the center maximum deflection of this mode shape M3 and is selected as a subset for counteracting this mode shape M3 by the controller 44.
[0075]
[0076] In other words, the shaft 26 has mode shapes, and the active devices 41A (as well as the sensors 42) are located at characteristic points of these mode shapes, particularly the lowest 2, 3, 4 or 5 mode shapes. The characteristic points generally are maxima and/or nodes. Maxima and nodes have the character of extreme displacements and include radial, axial and rotative displacements.
[0077] The sensors 42 in this example are proximity probes measuring the distance to the shaft 26.
[0078]
[0079] Above, the radially acting active devices 41A have been described, but the control of the axially and tangentially acting active devices 41B, 41C is correspondingly.
[0080] By modifying the stiffness of the shaft 26, its modes are mistuned, and therefore resonances can be counteracted. It is worth noting that during operation, the mode shapes may be detected by means of the sensors 42 measuring a characteristic deflection pattern. Alternatively, the controller 44 may store certain operating conditions, e.g., speed and/or power, at which certain mode shapes would occur when not counteracted by the active devices 41A-41C. Hence, the controller may selectively activate the corresponding active device 41A-41C to counteract a given mode shape M1-M3. Therefore, for example, when increasing the speed, the shaft 26 traverses several modal frequencies. By selective activation of the corresponding active device(s) 41A-41C, the corresponding mode shapes are mistuned. Thus, the system 1 allows a resonance mistuning on multiple modes.
[0081]
[0082] Optionally, the stiffness ratio between rotor (e.g., shaft 26) and stator (e.g., housing 45), or between two different parts of the rotor (shaft 26) may be used as the dimensionless most significant parameter to be modified to achieve the natural frequency mistuning by the controller 44. Further, using the tangentially acting active devices 41C, a torsional stiffness variation is possible. Even further, it is possible to use a torsional stiffness ratio between two different rotating parts as a parameter for mistuning natural frequencies. It is further worth noting that the system 1 can also be used to mistune cross-shaft resonances between the shaft 26 and another shaft. Stiffness ratio targets may be achieved by a control loop of the controller 44 using a displacement ratio of displacements (e.g. radially, axially and/or torsionally) measured by sensors 42 at two different positions (e.g., along the rotational axis 9).
[0083] In detail, the controller 44 may first define a mistuning target, e.g., multiple mode shapes. By this, a stiffness demand at several locations is calculated. Then, one or more stiffness ratios between the locations are calculated. The shaft 26 locations are measured at the sensor 42 locations. Ratios between the shaft locations at the sensor locations are calculated to identify the current mode. Optionally, a temperature correction is performed.
[0084] Further, more than one mode shape may be mistuned by the system 1 at the same time, e.g. a radial mode shape and a torsional mode shape.
[0085] It is worth noting that a damping is not the primary effect of the application of the system 1 in order to reduce vibration. Rather, the stiffness modification is the target, while damping is a secondary effect. Further, besides the conventional resonances, the system 1 can also be used to reduce rotor orbits/vibration due to gap-dependent forces. Also the monitoring of the gap dependent forces is possible.
[0086]
[0087] It is worth noting that the active devices 41A-41C do not carry the shaft 26. The active devices 41A-41C may be switched off and the shaft 26 will be carried by its mechanical bearings 43.
[0088] Thus, with the system 1 it is possible to reduce the effects of a main source, and of several sources acting at the same time, of vibration without additional heavy dampers.
[0089] Further, in addition to reducing vibrations, the system 1 can be used to excite vibrations, e.g. to de-ice the shaft and/or blades mounted thereon, e.g., a fan, or the housing 45, e.g. a fan case. Other possible applications are to counteract a combustor rumble, and to generate static and modulated loads on a test article, for instance to simulate the effect of gap-dependent forces and vibration on a journal bearing under test on a full scale rig for rig testing.
[0090] It will be understood that the invention is not limited to the embodiments above-described and various modifications and improvements can be made without departing from the concepts described herein. Except where mutually exclusive, any of the features may be employed separately or in combination with any other features and the disclosure extends to and includes all combinations and sub-combinations of one or more features described herein.
LIST OF REFERENCE NUMBERS
[0091] 1 system [0092] 8 airplane [0093] 9 principal rotational axis [0094] 10 gas turbine engine [0095] 11 engine core [0096] 12 air intake [0097] 14 low-pressure compressor [0098] 15 high-pressure compressor [0099] 16 combustion equipment [0100] 17 high-pressure turbine [0101] 18 bypass exhaust nozzle [0102] 19 low-pressure turbine [0103] 20 core exhaust nozzle [0104] 21 nacelle [0105] 22 bypass duct [0106] 23 propulsive fan [0107] 24 stationary supporting structure [0108] 26 shaft [0109] 27 interconnecting shaft [0110] 28 sun gear [0111] 30 gearbox [0112] 32 planet gears [0113] 34 planet carrier [0114] 36 linkages [0115] 38 ring gear [0116] 40 linkages [0117] 41A-41C active device [0118] 42 sensor [0119] 43 bearing [0120] 44 controller [0121] 45 housing [0122] 46 rotor section [0123] 47 gearbox [0124] 48 reinforcement [0125] 49 coil [0126] 50 current supply [0127] A core airflow [0128] B bypass airflow [0129] M1-M10 mode shape