HIGHLY EFFICIENT QD-LED
20230055560 · 2023-02-23
Inventors
Cpc classification
H10K71/00
ELECTRICITY
H10K2102/00
ELECTRICITY
H10K50/115
ELECTRICITY
International classification
Abstract
A quantum dot light-emitting apparatus includes a substrate, with a first electrode layer located on the substrate. An emissive layer having a first set of quantum dots is electrically coupled with the first electrode layer, and a second electrode layer is also electrically coupled with the emissive layer. The second electrode layer is located opposite the first electrode layer, relative to the emissive layer. A first charge transport layer is placed between the emissive layer and the first electrode layer, and a second charge transport layer is placed between the emissive layer and the second electrode layer. At least one of the first charge transport layer and the second charge transport layer includes a second set of quantum dots.
Claims
1. A light-emitting apparatus, comprising: a substrate; a first electrode layer disposed on the substrate; an emissive layer having a first set of quantum dots (QDs), the emissive layer electrically coupled with the first electrode layer; a second electrode layer electrically coupled with the emissive layer, the second electrode layer disposed opposite the first electrode layer, relative to the emissive layer; a first charge transport layer disposed between the emissive layer and the first electrode layer; and a second charge transport layer disposed between the emissive layer and the second electrode layer, wherein at least one of the first charge transport layer and the second charge transport layer comprises a second set of QDs.
2. The apparatus of claim 1, wherein the QDs in the first set of QDs and the second set of QDs are structurally the same.
3. The apparatus of claim 1, wherein a QD concentration in at least one of the first charge transport layer and the second charge transport layer ranges from 0.1 wt % to 20 wt %.
4. The apparatus of claim 1, wherein at least one of the first charge transport layer and the second charge transport layer comprises an organic semiconductor.
5. The apparatus of claim 4, wherein the organic semiconductor is configured to have hole transport properties.
6. The apparatus of claim 4, wherein the organic semiconductor is configured to have electron transport properties.
7. The apparatus of claim 1, wherein at least one of the first charge transport layer and the second charge transport layer comprises an inorganic semiconductor.
8. The apparatus of claim 7, wherein the inorganic semiconductor is configured to have hole transport properties.
9. The apparatus of claim 8, wherein the inorganic semiconductor comprises hole-transporting metal-oxide nanoparticles including a metal selected from Group V, Group VI, Group IX, Group X, or Group XI.
10. The apparatus of claim 7, wherein the inorganic semiconductor is configured to have electron transport properties.
11. The apparatus of claim 10, wherein the inorganic semiconductor comprises electron-transporting metal-oxide nanoparticles including a metal selected from Group I, Group IV, Group XII, Group XIII, or Group XIV.
12. The apparatus of claim 7, wherein the inorganic semiconductor comprises metal-oxide nanoparticles having a nanoparticle size ranging from 3-nm to 20-nm.
13. The apparatus of claim 1, wherein at least one of the first charge transport layer and the second charge transport layer comprises metal-oxide nanoparticles equal in size to or smaller than QDs of the second set of QDs.
14. The apparatus of claim 1, wherein at least one of the first charge transport layer and the second charge transport layer comprises a plurality of charge transport sub-layers.
15. The apparatus of claim 14, wherein each of the plurality of charge transport sub-layers features metal-oxide nanoparticles of a different size.
16. The apparatus of claim 14, wherein the plurality of charge transport sub-layers is deposited in ascending order according to an electron-transporting metal-oxide nanoparticle size of each charge transport sub-layer.
17. The apparatus of claim 1, wherein at least one of the first charge transport layer and the second charge transport layer comprises a blend of nanoparticles having different nanoparticle sizes.
18. The apparatus of claim 17, wherein at least one of the blend of nanoparticles comprises a metal-oxide nanoparticle of a size equal to or smaller than QDs in the second set of QDs.
19. The apparatus of claim 1, wherein the second set of QDs are randomly dispersed in at least one of the first charge transport layer and the second charge transport layer.
20. The apparatus of claim 1, wherein the second set of QDs have a graduated dispersion in at least one of the first charge transport layer and the second charge transport layer.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0012] Aspects of the exemplary disclosure are best understood from the following detailed description when read with the accompanying figures. Various features are not drawn to scale, and dimensions of various features may be arbitrarily increased or reduced for clarity of discussion.
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DETAILED DESCRIPTION
[0029] The following description contains specific information pertaining to exemplary implementations of the present disclosure. The drawings in the present disclosure and their accompanying detailed description are directed to merely exemplary implementations. However, the present disclosure is not limited to merely these exemplary implementations. Other variations and implementations of the present disclosure will occur to those skilled in the art. Unless noted otherwise, like or corresponding elements among the figures may be indicated by like or corresponding reference numerals. Moreover, the drawings and illustrations in the present disclosure are generally not to scale and are not intended to correspond to actual relative dimensions.
[0030] For consistency and ease of understanding, like features are identified (although, in some examples, not shown) by numerals in the exemplary figures. However, the features in different implementations may differ in other respects, and thus shall not be narrowly confined to what is shown in the figures.
[0031] The description uses the phrases “in one implementation,” or “in some implementations,” which may each refer to one or more of the same or different implementations. The term “coupled” is defined as connected, whether directly or indirectly through intervening components, and is not necessarily limited to physical connections. The term “comprising,” when utilized, means “including, but not necessarily limited to”; it specifically indicates an open-ended inclusion or membership in the so-described combination, group, series, and the equivalent.
[0032] Additionally, for purposes of explanation and non-limitation, specific details, such as functional entities, techniques, protocols, standards, and the like, are set forth for providing an understanding of the described technology. In other examples, detailed description of well-known methods, technologies, system architectures, and the like are omitted so as not to obscure the description with unnecessary details.
[0033] Implementations of the present disclosure will now be described with reference to the drawings in which reference numerals are used to refer to like elements throughout. It will be understood that the figures are not necessarily to scale.
[0034] The present disclosure describes an enhanced QD-LED layer structure and related methods of fabricating such a structure that improve the charge balance within the EML by incorporating QDs in at least one of the CTLs. Exemplary structures are disclosed which may provide both improved QD and ETL interface and enhanced charge balance into a QD-LED EML.
[0035] Referring to
[0036] When an electrical bias is applied to the LED 100, holes (not shown) are transported from the anode (e.g., first electrode 102) and injected into the EML 104, and electrons (not shown) are conducted from the cathode (e.g., second electrode 106) and injected into the EML 104. Holes and electrons radiatively recombine in the EML 104 at either an organic semiconductor material or QDs, generating light. Radiative recombination refers to direct band-to-band transitions of an electron from the conduction band (or lowest occupied molecular orbital (LUMO), if an organic semiconductor) to the valence band (or highest occupied molecular orbital (HOMO), if an organic semiconductor) of the inorganic semiconductor while emitting a photon. Some of this light is emitted out of the LED 100 structure where it may be perceived by an external viewer, thereby providing a light-emitting device. Light may be emitted through the substrate 101, in which case the LED 100 is called “bottom-emitting”, or may be emitted opposite the substrate 101, in which case the device is called “top-emitting.”
[0037] The first CTL 103 (e.g., HTL), EML 104, and second CTL 105 (e.g., ETL) layers may be solution-processed, and thin films can be formed by any suitable method including (but not limited to) spin coating, blade coating, inkjet printing, wire bar coating, slot die coating, gravure printing, screen printing and drop casting.
[0038] Still referring to
[0039] In certain implementations, the HTL, first CTL 103 (or second CTL 105 if inverted), may include one or more of poly(3,4-ethylenedioxythiophene):poly(styrenesulfonate) (PEDOT:PSS), poly(9,9-dioctylfluorene-co-N-(4-sec-butylphenyl)-diphenylamine) (TFB), poly(9-vinylcarbazole) (PVK), poly(N,N′-bis(4-butylphenyl)-N,N′-bisphenylbenzidine) (poly-TPD), metal oxide materials (e.g., V.sub.2O.sub.5, NiO, CuO, WO.sub.3, and/or MoO.sub.3), and organic small molecule materials (e.g., 2,3,5,6-tetrafluoro-7,7,8,8-tetracyanoquinodimethane (F4TCNQ), 1,4,5,8,9,11-hexaazatriphenylenehexacarbonitrile (HATCN), N4,N4′-Bis(4-(6-((3-ethyloxetan-3-yl)methoxy)hexyl)phenyl)-N4,N4′-diphenylbiphenyl-4,4′-diamine (OTPD), N4,N4′-Bis(4-(6-((3-ethyloxetan-3-yl)methoxy)hexyloxy)phenyl)-N4,N4′-bis(4-methoxyphenyl)biphenyl-4,4′-diamine (QUPD), and/or N,N′-(4,4′-(cyclohexane-1,1-diyl)bis(4,1-phenylene))bis(N-(4-(6-(2-ethyloxetan-2-yloxy)hexyl)phenyl)-3,4,5-trifluoroaniline) (X-F6-TAPC)).
[0040] In implementations where the HTL (e.g., first CTL 103 (or second CTL 105, if inverted)) includes more than one layer, the material of one of the respective layers may differ from the material of one or more of the other layers. In other implementations where the CTL 103 includes more than one layer, the material of the respective layers may be the same. The ETL (e.g., second CTL 105 (or first CTL 103, if inverted)) may include metal oxides such as ZnO, Mg.sub.xZn.sub.1-xO where 0≤x≤1, Al.sub.xZn.sub.1-xO where 0≤x≤1, Ga.sub.xZn.sub.1-xO where 0≤x≤1, and Li.sub.xZn.sub.1-xO where 0≤x≤1, SnO.sub.2, TiO.sub.2 and ZrO.sub.2.
[0041] Referring to
[0042] Some of the charges (e.g., holes 204 and electrons 205) radiatively recombine within QDs of the EML 202 and generate photons 209, but some charges 210 will continue to penetrate across the EML 202 by accumulating at the interface of the opposite CTL (e.g., HTL 201 and ETL 203). This mechanism leads to the illustrated charge accumulation and unbalanced charge injections. In some examples, a fraction of accumulated charges 210 at an HTL/EML interface 211A and/or an ETL/EML interface 211B may be quenched via non-radiative recombination 212 with the charge accumulating in the CTL (e.g., HTL 201 and ETL 203) or with defect states 213 of the CTLs. This recombination may generate a current leakage across the structure, thus degrading operation (e.g., creating high driving voltages and currents, low efficiencies, and a short device lifespan).
[0043] Referring to
[0044] A solvent selected to deposit and/or blend QDs into at least one of the CTLs (e.g., first CTL 302 or second CTL 304) may feature a miscibility compatibility with that of the one or more CTL dispersions. Exemplary solvents may include, but are not limited to, chloroform, linear or branched alkanes (e.g., pentane, hexane, heptane, octane, nonane, decane, undecane, dodecane), linear or branched alcohols (e.g., butanol, 2-propanol, propanol, ethanol, methanol), mono-, di- and tri-halogen-substituted benzenes (e.g., chlorobenzene, 1,2-dibromobenzene, 1,3-dibromobenzene, 1,4-dibromobenzene, 1,3,5-tribromobenzene, 1,2,4-tribromobenzene), linear or branched ethers, and/or mono-, di- and tri-alkyl-substituted benzenes (e.g., toluene, 1,2-Dimethylbenzene, 1,3-Dimethylbenzene, 1,4-Dimethylbenzene).
[0045] In some implementations, QD solvent exchange may be employed to transfer QDs in a suitable solvent (e.g., a solvent that is miscible with a solvent used to disperse CTL compounds). In some implementations, the QDs may be the same of those of the EML 303. In some other implementations, the QDs may vary from those of the emissive layers. The QD concentration in a CTL solution may range from 0.1 to 20 wt %. The concentration of CTL material in solution may range from 0.1 to 20 wt %. A dispersant, stabilizing agent or additive may be added to the dispersion to increase the chemical stability of the formulation. In some implementations, QD nanoparticles incorporated into a CTL (e.g., first CTL 302 or second CTL 304) may be thermally treated with a temperature ranging from 60° C. to 210° C. after deposition. In some implementations, QDs incorporated into a CTL (e.g., first CTL 302 or second CTL 304) may not be treated after deposition. In some other implementations, QDs incorporated in CTL may be vacuum dried at different temperatures starting from room temperature up to 210° C. The annealing length in these embodiments may vary from 30 seconds up to 12 hours.
[0046] There are several potential advantages to the disclosed arrangement. First, radiative recombination may be improved by widening the region of the structure where holes and electrons may radiatively recombine. Additionally, gradual QD distribution across the structure may lead to a decrease of current leakage and driving voltage, an increase of charge injection efficiency (e.g., higher internal quantum efficiency), and an improvement of charge balance. Finally, QD-LEDs with an enhanced charge balance may have a reduced charge accumulation across the structure by increasing the lifetime of the devices.
[0047] Referring to
[0048] In one exemplary embodiment, the outer surface of the QDs 400 may be bonded with electron transport ligands 405. These ligands 405 have electron conducting properties to improve the injection of electrons from an ETL (not shown) to the QD 400 surface. Exemplary electron transport ligands 405 may include alkyl, alkenyl, alkynyl or aryl (linear, branched, or cyclic), carboxylic acids, unsaturated and saturated acids (e.g., octainoic acids, dodecanoic acids, oleic acids), and the like. Other implementations of the ligands 405 can include compounds such as phosphate, phosphinite or thiolate groups. Exemplary inorganic molecular ligands may include metal-organic complexes and the like. Exemplary inorganic ion ligands may include transition metals (e.g., Zn.sup.+), and the like.
[0049] In other exemplary implementations, the outer surface of a QD 400 may be bonded with hole transport ligands 405. These ligands 405 have hole conducting features to efficiently transport the positive charge carriers from an HTL (not shown) to the QD 400 surface. Exemplary hole transport ligands 405 may include alkyl, alicyclic, aromatic, tertiary, ethylene (linear or branched) amines with 1 to 20 atoms of carbon; mono-valent (or di- or tri-valent) alkyl, -alkenyl, -alkynyl or aryl (linear, branched, or cyclic) phosphine or phosphine oxides with 1 to 60 atoms of carbon; alkyl, -alkenyl, -alkynyl or aryl (linear, branched, or cyclic) thiols with 1 to 30 atoms of carbon; and the like. Exemplary inorganic molecular ligands may include metal-organic complexes and the like. Exemplary inorganic ion ligands may include halides (e.g., I.sup.−, Br and Cl), chalcogenides (e.g., S.sup.−, Se.sup.−, Te.sup.−), thiocyanate (SCN.sup.−).
[0050] Exemplary solvents for dispersing QDs 400 may include, but are not limited to, acetone, dichloromethane, chloroform, ethyl acetate, linear or branched alkanes (e.g., pentane, hexane, heptane, octane, nonane, decane, undecane, dodecane), linear or branched alcohols (e.g., butanol, 2-propanol, propanol, ethanol, methanol), linear or branched alkoxy alcohols (e.g., 2-methoxyethanol, 2-ethoxyethanol), mono-, di- and tri-halogen-substituted benzenes (e.g., chlorobenzene, 1,2-dibromobenzene, 1,3-dibromobenzene, 1,4-dibromobenzene, 1,3,5-tribromobenzene, 1,2,4-tribromobenzene), linear or branched ethers, and/or mono-, di- and tri-alkyl-substituted benzenes (e.g., toluene, 1,2-dimethylbenzene, 1,3-dimethylbenzene, 1,4-dimethylbenzene). The total concentration of the solution may range from 0.1 to 20 wt %. Some implementations may require the QD solvent exchange to match both the miscibility and deposition requirements of charge transport materials.
[0051] It should be appreciated that while the present disclosure primarily considers the QDs as core-shell (e.g., core 401, shell 402) QDs as shown in
[0052] Referring to
[0053] Referring to
[0054] Referring to
[0055] Referring to
[0056] In the various implementations described above, an inorganic CTL material may comprise metal and metal-based nanoparticles. An organic CTL material may comprise molecules or polymers that include carbon and hydrogen atoms and (but not limited to) heteroatoms such as nitrogen, sulfur, and oxygen. In general, an HTL is an organic CTL, and an ETL is an inorganic CTL in a QD-LED structure. However, some implementations may have HTLs and ETLs that are inorganic CTLs, HTLs and ETLs that are organic CTLs, or an inorganic HTL as a CTL, with an organic ETL as a CTL.
[0057] Referring to
[0058]
[0059] From the present disclosure, various techniques may be used for implementing the concepts described in the present disclosure without departing from the scope of those concepts. While the concepts have been described with specific reference to certain implementations, a person of ordinary skill in the art may recognize that changes may be made in form and detail without departing from the scope of those concepts. As such, the described implementations are to be considered in all respects as illustrative and not restrictive. It should also be understood that the present disclosure is not limited to the implementations described, but rather many rearrangements, modifications, and substitutions are possible without departing from the scope of the present disclosure.