Optical device with phase modulation layer and phase compensating layer

Abstract

The disclosure discloses an optical device. It comprises at least one group of following structure 1) phase modulation layer, 2) a partially reflective layer, and 3) a phase compensation layer. When incident lights pass through the phase modulation layer, the partially reflective layer reflects and scatters the light back to the viewers. The direction and profile of the reflected light are determined by the phase modulation profile. On the other hand, when light passes through both the first phase modulation layer and the second phase compensation layer, its phase modulation is compensated to substantially small level. Therefore, the transparent light passes through the optical device just like passing through a parallel transparent substrate without any disturbing. An Optical device is achieved.

Claims

1. An optical device comprising of at least one of the following structures further comprising, 1) first optical structure with nano or micrometer scale phase modulation structure; 2) a partially transparent and partially reflective layer that partially reflects light back and partially passes light through; 3) second optical structure with phase compensating structure that substantially compensates any phase modulation caused by the first optical structure.

2. An optical device according to claim 1, wherein said optical structure with phase modulation structure is computer generated hologram.

3. An optical device according to claim 1, wherein said optical structure with a phase modulation structure is scattering surface relief pattern.

4. 3. An optical device according to claim 1, wherein said optical structure with a phase modulation structure is pseudo random scattering surface relief pattern to control the direction and distribution of the light energy.

5. An optical device according to claim 1, wherein said optical structure with a phase modulation structure is micro corner cumber array.

6. An optical device according to claim 1, wherein said second optical structure with a phase compensating structure is formed automatically when said optical structure is laminated with a soft or liquid curable optical material.

7. An optical device comprising, at least one of the following structure that further comprises 1) first an optical structure with nano or micrometer scale phase modulation structure and 2) a partially transparent and for reflective layer that maintains the polarization of the light projected onto it.

8. An optical device comprising, at least one of the following structure that further comprises 1) first an optical structure with nano or micrometer scale phase modulation structure and 2) a reflective layer that only reflect the light from a projector while redirects the ambient light away from the viewer to improve the contrast of projectors.

9. An optical device according to claim 4, further comprises of two projectors mounted substantially close to two eyes of the viewer. The two projectors produce two different images for two different eyes therefore a 3D image is generated on a fully transparent substrate.

10. An optical device according to claim 1, wherein said phase modulation structure is a Fresnel lens array.

11. A 3D optical display device comprising, 1) an optical device according to claim 1; wherein said optical device scatters the light to a light cone smaller than the separation right and left eyes, 2) more than one projectors display images for right and left eyes to generate 3D image without wearing glasses.

12. A 3D optical display device comprising, an optical device according to claim 1, wherein said optical device is mounted on a rail or spiral axis; and a projector projecting images at different layers of a 3D object; the projected images are synchronized with scanning of the rail or the axis to generate 3D image.

13. An optical manufacture process comprising, step 1: making the first optical substrate with nano or micrometer scale phase modulation structure; Step 2 coating a partially transparent and reflective layer that partially reflects light back and partially passes light through; Step 3 making a second substrate with phase compensating structure that substantially compensates any phase modulation caused by the first substrate.

14. An optical manufacture process according to claim 1, wherein the step 3 is applying a liquid or deformable layer of optical material on the first optical substrate; said liquid or deformable layer of optical material has an refractive index substantially close to the refractive index of said first optical substrate.

15. An optical display device for vehicles comprising, 1) an optical device according to claim 1; 2) a projector displays images and 3) a controller to display information related to the vehicle.

Description

BRIEF DESCRIPTION OF THE DRAWINGS

[0013] FIG. 1: Cross section of the projection film of first embodiment

[0014] FIG. 2: (a) CGH from a point source; (b) CGH reflects the point source to certain direction

[0015] FIG. 3: Cross section of the projection film of second embodiment

[0016] FIG. 4: The user case of present patent

[0017] FIG. 5: Optical film with corner cube phase modulation structure

[0018] FIG. 6: 3D display with optical film with corner cube micro structure

[0019] FIG. 7: Cross section of the projection film of the embodiment for 3D display

[0020] FIG. 8: 3D display with optical film with passive polarization glasses

[0021] FIG. 9: The embodiment with Fresnel microstructure

[0022] FIG. 10: Light Field 3D using Z scanning mechanism

[0023] FIG. 11: Light Field 3D using angular projection.

DETAILED DESCRIPTION OF THE INVENTION

[0024] The first embodiment of the present patent, as shown in FIG. 1, is a projection film comprised of at least one of the structure that further comprises 1) first optical structure with nano or micro meter scale phase modulation structure (1); 2) second optical structure with nano or micro meter scale phase compensating structure that compensates the first optical substrate (2); 3) a partially transparent and reflective layer in between the first optical structure and second optical structure that reflects partially the light back and allows the light partially passing through (11). In an additional embodiment, the structure above is repeated multiple times to form a multiple layer structure (from 1 and 2 to i1 and i). Different light rays (from a, b to z, please note the alphabet is just for denoting different rays, it is not limited to 26) pass through the optical film at different locations and different angles.

[0025] In optics, optical path length (OPL) or optical distance is the product of the geometric length of the path light (L1, L2, to Li) follows through the system, and the index of refraction (n) of the medium through which it propagates (OPL=Li*n). A difference in optical path length between two paths is often called the optical path difference (OPD). Optical path length is important because it determines the phase of the light and governs interference and diffraction of light as it propagates. The optical path length between the first and the second optical structure is OPD1. The first optical structure and second optical structure have opposite optical phases therefore they compensate with each other. The total optical path lengths for all light rays (a to z) passing through the whole film are a constant C.

.sub.1.sup.iOPDi=C

[0026] Where C is a constant; OPDi is the phase modulation for each optical structure, i=1 to i for different optical layers.

[0027] The optical manufacture process of said phase modulation structures are produced using methods including but not limited to optical etching, optical lithography, nano pressing, nanoimprinting, etc.

[0028] The nano or micro meter scale phase structure in the first embodiment can be implemented in different approaches including but not limited to scattering surface relief structure, grating, and CGH. In one embodiment the surface relief structures can be replicated from a holographically-recorded master. These pseudo-random, non-periodic structures can manipulate light by changing the direction of its energy. The result is the elimination of Moir, color over-angle, and precise angular beam control. In another embodiment, the phase modulation layer is CGH structure as shown in FIGS. 2 (a) and (b). One example, the CGH structure can be designed by computational strategy based on the point source concept, where the object is broken down in self-luminous points FIG. 2 (a). An elementary hologram is calculated for every point source and the final hologram is synthesized by superimposing all the elementary holograms. The light from a point source will be reflected to a certain direction.

[0029] Those of ordinary skill in the art will better appreciate the features and aspects of such embodiments, and others, upon review of the remainder of the specification. There are different phase modulation layers that can redirect the light to different directions with different distribution angles, without departing from the scope of the disclosed technology and methodology.

[0030] An additional embodiment of present patent further comprises multiple units (i) of said first optical structure and second optical structure. The number i ranges from 1 to 500. The optical path difference (OPD) between the first and the second optical structure is OPDj. Each unit (i) is designed to reflect a certain wavelength of light to certain direction. For a full color display, red, green and blue three colors are needed therefore i should be greater than 3. The OPD for different reflecting rays from different units are constructive to each other.

[0031] In all embodiments, the overall optical path differences between all optical structures is substantially small therefore said optical film has a uniform optical path across the film. It is fully transparent for the light passing through the optical film. Therefore it will disturb the light passing through. The said film is transparent and the viewers can see the object clearly behind the screen.

[0032] The second embodiment, shown in FIG. 3, comprises a phase modulation layer (31), a partially reflective layer (38) and a phase compensation layer (36). When incident light 30 pass through the phase modulation layer (31), the partially reflective layer (38) reflects and scatters the light back (32). The direction and profile of the reflected light (32) are determined by the phase modulation profile. The phase modulation profile is designed to achieve certain reflection pattern to meet the requirement of applications.

[0033] In one embodiment, the phase modulation is randomized so that rays incident on the surface are scattered into different directions to increase the viewing angle. In another embodiment the surface relief structures can be replicated from a holographically-recorded master. These pseudo-random, non-periodic structures can manipulate light by changing the direction of its energy. The result is the elimination of Moir, color over-angle, and precise angular beam control. For reflected light, the substrate acts as a projection screen.

[0034] On the other hand, when light (34) passes through the first phase modulation layer (38), its phase is modulated. Then it passes through the second layer (31), its phase modulation is compensated to substantially small level. Therefore, the transparent light passes through the optical device just like passing through a parallel transparent substrate without any disturbances. So the viewer will see a non disturbed outside view.

[0035] The reflection layer 38 can be a multilayer dielectric coating, one layer optical material with a substantial different in refractive index, or metal or alloy coating. The reflection spectrum can designed using a traditional multilayer optical design took. In one embodiment, a single layer transparent optical material with substantial difference in refractive index compared with the layer 31 is used. In another embodiment, a multi layer transparent dielectric material with certain refractive index and optical thickness 31 is used. For those projectors with narrower red, green, and blue light bands like projectors with a laser light source, the reflection spectrum is designed to reflect more lights at wavelengths from the projector while allowing lights at other wavelengths from the outside world pass through. Therefore the brightness of displayed image and transparency of the optical film can be both optimized.

[0036] In a further embodiment of all embodiments in present patent applications, the phase composition structure is formed automatically by using a liquid or curable optical resin with a substantially similar refractive index (n) compared with the phase modulation structure when the optical resin is applied to the phase modulation structure and cured, it automatically compensates the phase modulation structure.

[0037] A further embodiment of present patent, illustrated in FIG. 4, comprised 1) a projection film described in previous embodiment (40); 2) a projector (41) that projects a picture (43) onto said projection film (40). The viewer (42) sees the projected picture and outside view (44) in the same time. The projected picture 43 can be related or not related to outside view (440. The projected picture 43 provides further information to outside view 44 to generate augmented reality.

[0038] The direction and profile of the reflected light are determined by the phase modulation profile. The phase modulation profile is designed to achieve a certain reflection pattern. To those who are skilled in the art, there exists many phase modulation profile designs. Another embodiment of present projection film, as shown in FIG. 5, comprises 1) a first substrate (50) with nano or micro meter scale phase modulation structure that is a corner cube array (51); 2) a partially transparent and reflective layer on the corner cube array (51) that partially reflects the light (54) back and pass partially the light through; 3) the second phase compensation substrate that substantially compensates the phase difference caused by the first substrate (50). The Corner cube array (51) reflects the incident ray (53) back to its original incident direction (54). 51 also slightly scatters the light 53 to increase the viewing angle. The scattered light cone of 53 should be smaller than the separation of two eyes.

[0039] A further embodiment, shown in FIG. 6, further comprises of two projectors (63) mounted substantially close to two eyes (61) of the viewer. The two projectors produce two different images (64) for two different eyes therefore a 3D image is generated on a fully transparent substrate. Further, it comprises a slight scattering structure to generate large enough eye box for each eye. Therefore 3D display system for naked eye is achieved.

[0040] Another embodiment of present patent application, shown in FIG. 7, comprises a phase modulation layer (71), a partially reflective layer (73) and a phase compensation layer (75). When incident light (70) passes through the phase modulation layer (71), the partially reflective layer (73) reflects and scatters the light back (72). Said partially reflective layer maintains the polarization of the reflected light (72). Therefore the optical film can be used for 3D projection displays. The viewer wears passive polarization 3D glasses to see 3D images projected by a 3D projector. Therefore 3D display system with passive glasses is achieved.

[0041] Another simplified embodiment, shown in FIG. 8, comprises a reflective layer (81) and a phase compensation layer (82). The incident light 83 is reflected by the reflective layer (81). The reflection layer (81) maintains the polarization of the reflected light (84). Therefore the optical film can be used for 3D projection displays. If the viewer wears passive polarization 3D glasses, the viewer can see the 3D image projected by a 3D projector.

[0042] In another embodiment as shown in FIG. 9, said phase modulation structure is a Fresnel lens (90), the light from the projector (91) is distributed to a substantial parallel direction (92). Furthermore, it comprises a slight scattering structure to generate enough viewing angle for the viewers.

[0043] A further embodiment of projection film as shown in FIG. 10, further comprises of 1) an optical device (100), which is mounted on a rail or spiral axis (101). The projection substrate (100) is scanned back and forth in a volume. 2) a projector (103), projects images at different layers (105, 107, 109, and so on) of a 3D object, the images are synchronized with a scanning mechanism. Every layer of the 3D object in the volume is reproduced in the space volume. A 3D object is reconstructed for viewers. Viewers can see the 3D object without any glasses.

[0044] A further embodiment of optical device as shown in FIG. 11 further comprises of 1) a transparent projection substrate (111); 2) multiple projectors (110, denoted by N1 to N7, the number of projectors should be greater than two), the projectors project images at different angles (1 to 7) of a 3D object, the images are synchronized for all different angles. The images of all different angles of the 3D object in the volume are reproduced in the space. A 3D object is reconstructed for viewers. Viewers see the 3D object without any glasses. Typically the number of projectors is larger than two. Normally seven projectors produce a good 3D effect. The more the projectors, the better 3D effect is.

[0045] Another embodiment of present patent application comprises 1) an optical device as d escribed in claim 1; 2) a projector displays images; and 3) a controller to display information related to the vehicle.