Portable polymer tester
10107732 ยท 2018-10-23
Assignee
Inventors
Cpc classification
G01N3/405
PHYSICS
G01N3/42
PHYSICS
International classification
Abstract
The present invention provides a polymer indentation method and tester that includes measuring the time taken by a polymeric material to recover a set portion of an initial deformation and use this duration as a material degradation indicator. The recovery time was found to be more sensitive to cable degradation than the specific compressive stillness (or indenter modulus) measured during the indentation phase, and this high sensitivity was achieved for both thermally aged and irradiated polymer.
Claims
1. A testing device for measuring physical characteristics of a deformable material, said device comprising: an indenter probe; a drive system coupled with said probe, said drive system configured to advance said probe from a first position to a second position to deform said deformable material, and to retract said probe to an intermediate position between said first and second positions; a control system in communication with said drive system, said control system configured: to temporarily suspend retraction of said probe at said intermediate position and to continue retraction, in response to contact between said probe and said deformable material, after said deformed deformable material has partially recovered; and to acquire data indicative of a reaction force applied to said probe when said probe is in contact with said deformable material and displacement of said probe.
2. The testing device of claim 1, wherein said control system is configured to acquire data indicative of time of recovery of deformation.
3. The testing device of claim 1, wherein said control system is configured to acquire data indicative of said reaction force applied to a tip of said probe.
4. The testing device of claim 1, wherein said drive system comprises a linear slide and stage for advancing and retracting said probe.
5. The testing device of claim 4, wherein said linear slide comprises a scale for measurement of position of said linear slide.
6. The testing device of claim 1, comprising a sample retaining assembly for immobilizing all or a portion of said material during testing, said sample retaining assembly including a first movable clamping jaw and a second stationary clamping jaw positioned opposite said first jaw.
7. The testing device of claim 6, wherein said clamping assembly defines an aperture, and wherein, in its second position, said indenter probe extends through said aperture to contact said deformable material.
8. The testing device of claim 6, wherein said clamping assembly is operable to immobilize said material during testing under control of said control system.
9. The testing device of claim 1, wherein said drive system comprises a linear drive device.
10. The testing device of claim 1, comprising a load cell for acquiring said data indicative of said reaction force applied to said probe.
11. The testing device of claim 1, comprising an encoder for acquiring said data indicative of displacement of said probe.
12. The testing device of claim 11, wherein said encoder is an optical linear encoder.
13. The testing device of claim 1, comprising a temperature sensor to acquire data indicative of a temperature of said deformable material and wherein said control system is configured to calculate correction factors based on said data indicative of the temperature of said deformable material, and to apply said correction factors to said data indicative of said reaction force applied to said probe and displacement of said probe.
14. The testing device of claim 1, wherein said drive system controls displacement of said probe to generate a dynamic excitation.
15. The testing device of claim 1, wherein said intermediate position is determined as a percentage of the distance between said first position and said second position.
Description
BRIEF DESCRIPTION OF THE FIGURES
(1)
(2)
(3)
(4)
(5)
(6)
(7)
(8)
(9)
(10)
(11)
(12)
(13)
(14)
(15)
(16)
(17)
(18)
(19)
(20)
DETAILED DESCRIPTION OF THE INVENTION
(21) Unless defined otherwise, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this invention belongs.
(22) Unless the context clearly indicates otherwise, as used herein plural forms of the terms herein are to be construed as including the singular form and vice versa.
(23) The term comprising as used herein will be understood to mean that the list following is non-exhaustive and may or may not include any other additional suitable items, for example one or more further feature(s), component(s) and/or part(s) as appropriate.
(24) The portable polymer tester (PPT) of the present invention was developed to take advantage of an indentation technique that includes the option of programming and controlling a variety of input parameters, a variety of sequence of events for the probe displacement and the access to a variety of output parameters. The PPT of the present invention is a controllable tool (in comparison to tools currently in use) that can be configured to measure parameters most prone to tracing the degradation of polymer-based components and is fully portable to allow for the measurement of these parameters on site.
(25) The PPT of the present invention incorporates means for classical measurement of material stiffness (or modulus) via linear drive of an indenter probe into the material (once the probe has been slightly preloaded onto the sample surface). The stiffness parameter is derived from simultaneous acquisition of the probe reaction force and probe displacement during the indentation phase. The PPT also incorporates means for measurement of post-indentation parameters such as force relaxation and recovery of deformation.
(26) The indentation technique for monitoring polymer or elastomer material degradation, is a quantitative non-destructive monitoring technique that basically comprises driving a probe tip onto the surface of the polymer or elastomer material, for example a cable jacket or cable insulation material [IAEA-TECDOC-1188, 2000 (above)]. The technique provides one or more of the following advantages: portable instruments can be developed, the measurement is quick, and data are easy to analyse.
(27) During the indentation phase, the force and the probe displacement are measured to derive a specific compressive stiffness parameter, also called the indenter modulus. This parameter shows some correlation with polymer or elastomer degradation for most cable materials used in, for example, nuclear power plants, but the sensitivity of the technique can be limited. Two notable exceptions are materials for which the indenter modulus values tend to stay constant (e.g., irradiated PVC) or only change for a severely degraded material (e.g., thermally aged XLPE).
(28) An on-site laboratory indenter, referred to as the Elasto-Dynamic Spot Tester (EDST), has been previously developed. Initially, the EDST was used to derive the elastomer spot stiffness during indentation and also to study various post-indentation visco-elastic properties, such as the percentage of force relaxed after a given time and the time to recover a given percentage of the initial deformation. A photograph of the EDST used for cable aging assessment on site is shown in
(29) Certain features of the EDST have been incorporated into the PPT of the present invention. The portable polymer tester of the present invention is compact, has the ability to be used in any orientation and incorporates drive, control, feedback, and force/displacement measurement systems. In accordance with one embodiment of the invention, the PPT further integrates means for using the indentation probe in an oscillation mode to access new parameters such as the specific dynamic stiffness and the amount of lag (or phase) measured between the force and displacement signals.
(30) Schematics of PPTs according to specific embodiments of the present invention are provided in
(31) Construction of the PPT is made taking into consideration the possible tool exposure to contaminated, above ambient temperature environment when used under extreme conditions, such as at a nuclear site. For example, in accordance with specific embodiments of the invention, the portable polymer tester includes a housing containing the drive, control, feedback, and force/displacement measurement systems, which housing is constructed of material suitable to withstand testing conditions and to protect the interior components from the testing conditions.
(32) Portable Polymer Tester Components:
(33) As noted above, the PPT of the present invention comprises a drive, control, feedback, and force/displacement measurement systems. In addition, the PPT includes a housing surrounding these components, jaw assemblies for holding samples, such as cables, in place during testing, and a probe. The probe can be interchanged with probes of various tip sizes suitable for testing polymer materials with different characteristics. In one example, the probe can be interchanged to accommodate testing of polymer containing-cables with different diameters and polymer jackets. The PPT further includes an internal power source (e.g., a battery) or means for attachment to an external power source (e.g., an AC power plug).
(34) The components of the PPT of the present invention are described in more detail below, with reference to the Figures.
(35) Drive System
(36) The drive system incorporated in the PPT of the present invention includes means for instant or fast retraction of the probe to permit measurement of time of deformation recovery.
(37) The drive system includes a motor, linear slide, high resolution optical encoder system, motion controller and motor driver/amplifier. The arrangement of these components forms a closed-loop control system. More specifically, the motor is preloaded against a manufacturer specified surface that is affixed to the linear slide. This preload force allows the motor to provide a no-slip motion of the slide in any orientation. Moreover, the linear slide includes a scale to allow the measurement of position. The optical linear encoder system comprises a readhead sensor that reads the scale and sends the reading to an interpolator in order to increase the positioning accuracy. This position information is then transferred by electrical means to the motion controller. The motion controller employs algorithms to command the motor by way of the motor driver/amplifier until the position error is virtually zero or within an acceptable tolerance, depending on the application of the PPT.
(38) In accordance with one embodiment of the invention, the drive system is manufactured according to the following specifications: Stage travel of at least 5 mm Step resolution of about 0.010 m to about 0.1 m Measurement resolution of about 0.010 m to about 0.1 m Motor dynamic stall force of about 30 N to about 34 N Motor static hold force of about 26 N to about 30 N Motor operating temperature range of 10 to 50 C.
(39) In accordance with another embodiment, the drive system is manufactured according to the following specifications: Stage travel of approximately 40 mm Step resolution to about 10 nm Measurement resolution: approximately 10 nm Motor dynamic stall force: about 32 N Motor static hold force: about 28 N Motor operating temperature range: about 0 to about 50 C.
(40) In selecting the parts for the drive the overall size and weight of the handheld portion of the PPT needs to be considered as the components will affect both the size and weight of the PPT. Suitable motor types include, but are not limited to voice coil motors, linear shaft motors and ceramic servo motors.
(41) With reference to
(42) Force/Displacement Measurement System
(43) As shown in
(44) Control System
(45) The control system includes a motion controller and a control software program used to provide control and feedback for the force/displacement measurement system. The operating parameters are selected taking into consideration the sample type (e.g., cable type(s)) to be tested (e.g., size, polymer, etc.) and the location(s) or environment(s) of testing. In accordance with a specific embodiment of the present invention, the operating parameters for the PPT are as follows: Force measurement range of about 0 to about 20 N. Maximum positioning rate of about 5 mm/s. Minimum positioning resolution of about 0.1 m. Oscillation amplitude of about 1 to about 100 m. Oscillation frequency of about 0.1 to about 100 Hz. Operating temperature of about 15 to about 50 C.
(46) A control chassis 32 (see
(47) Schematics of examples of the motor 30, linear stage 40, and chassis 32 of a portable polymer tester are shown in
(48) The test sequence parameters and data collection is controlled using a computer with an appropriate operating system, for example, Windows XP. In this example, the Windows programming environment is LabVIEW based by National Instruments Inc.
(49) Indenter Probe
(50) Interchangeable probes having a variety of tip sizes can be used based on the type of polymer or elastomer sample (e.g., cable) tested. The programming options for driving the motion of the tip are very broad and easily adjusted. The input parameters that can be controlled and changed include the preload, the indentation depth, the indentation speed, the type of driving input signal (linear, sinusoidal, etc. . . . ), the force relaxation parameters, the deformation recovery parameters. Custom signal profiles can be developed quickly for the purpose of researching new test conditions to enhance the sensitivity to polymer degradation.
(51) Temperature Sensor
(52) The PPT of the present invention optionally includes a temperature sensor.
(53) PPT output parameters that help characterize the tested polymeric material can be significantly affected by temperature, even in the 15 to 30 C. temperature range. Therefore temperature in the tested area of the sample must be accurately monitored. The temperature probe used is, in most cases, a contactless sensor, such as an infrared subminiature thermocouple, that is positioned to measure the surface of the material to be tested just prior to performing an indentation. The temperature information is logged to provide a means of applying correction factors to the indentation data in order to compensate for fluctuations in temperature and when performing subsequent measurements to the same area at a later point in time. It can also provide a means for controlling a heating or cooling apparatus to allow for indentation measurements to be taken at constant reference temperatures. The incorporation of a temperature sensor can improve reliable measurement of the PPT indentation output data.
(54) A temperature sensor mounted on the stage measures the ambient air temperature. Another thermocouple is used to monitor temperature at the motor location. Two miniature thermocouple transmitters mounted on the tool provide an amplified signal to the controller. This eliminates the need for thermocouple extension wires between the tool and the control chassis. An additional temperature sensor and miniature thermocouple transmitter mounted in the control chassis ensures that instrument overheating does not occur.
(55) Sample Retaining Assembly
(56) During testing using the PPT of the present invention, it is often necessary to hold the sample in place. Accordingly, the PPT of the present invention optionally comprises a sample retaining assembly. The configuration and components of the sample retaining assembly will vary based on the application of the PPT and the type of sample to be tested.
(57) Again with reference to
(58) Indentation Test Using the Portable Polymer Tester
(59) The present invention further provides a method for testing or monitoring polymer aging comprising the steps of: (a) bringing an indenter probe tip into contact with the polymer, for example a polymer jacket of a cable (the preload phase); (b) advancing the indenter probe to deform the polymer while measuring force at the probe tip and displacement of the probe (the indentation phase); (c) stopping movement of the probe when a predetermined position is reached; (d) measuring force exerted on probe tip at the maximum indentation to derive a stiffness or indenter modulus parameter; (e) holding the probe at a predetermined maximum indentation position to allow polymer force relaxation for a predetermined time of, for example, about 60 s; (f) retracting the probe quickly (at a speed of approximately 50 to 100 mm/s) to a predetermined intermediate position and monitoring the recovery time until contact with the probe reoccurs (the recovery phase); and (g) retracting the probe back to a position out of contact with the polymer jacket and removing the cable.
(60) Steps (a) to (f) are illustrated in the schematic shown in
(61) For polymer materials that are not too soft, the change in force during indentation is basically proportional to the change in displacement. In this case, the resulting specific compressive stiffness of the polymer is calculated directly using the force and displacement data, where the change in force is divided by the change in displacement.
(62) As noted above, the indentation phase is preceded by a short small preload phase to bring the indenter tip into contact with the polymer surface. A graphical depiction of force and displacement changes that occur during this stage is provided in
(63) The PPT of the present invention was developed to perform the method of polymer testing set out above. The PPT offers the option of programming the indenter probe displacement profile and controlling the probe position to derive other post-indentation parameters such as the force relaxation (once the material has been indented), and the time to recover a set percentage of initial deformation (once the indenter is quickly retracted following the relaxation phase). The force relaxation level (and overall shape of the force relaxation curve) does not significantly change when comparing unaged and aged sample characteristics. However, this force relaxation phase will pre-condition the material to show a large difference between unaged and aged samples during the recovery phase.
(64) A graphical depiction of force and displacement changes that occur during force relaxation phase is provided in
(65) A graphical depiction of force and displacement changes that occur during the recovery phase is provided in
(66) The recovery time has now been shown to correlate very well with PVC degradation resulting from increasing irradiation level and increasing thermal aging, especially at percentages of recovery around 35 to 50%. The change in recovery time is similar to the change in tensile characteristics of the material resulting from the effect of irradiation.
(67) Dynamic Oscillation Mode:
(68) The PPT of the present invention can also be used to analyse polymer properties using a dynamic oscillation mode where the input probe displacement is controlled to generate a sinusoidal excitation. For softer materials, the probe remains in contact throughout the entire oscillation period. The simultaneous acquisition of the material reaction force and displacement for the indenter probe over one oscillation period permits further analysis and allows access to other parameters such as the specific dynamic stiffness and a parameter that characterizes the visco-elastic properties of the material (this parameter being derived from the measurement of lag (or phase) that exist between the force and displacement signals in visco-elastic materials).
(69) When a sinusoidal displacement d is applied to a relatively soft polymeric material using the PPT, the material reaction force F on the indenter probe tip will lag behind the displacement as expressed in the following Equations:
d=d.sub.0 sin t(1)
F=F.sub.0 sin(t+)(2)
(70) Where t is the time, F.sub.0 and d.sub.0 are respectively the maximum reaction force and the maximum indentation depth reached during one sinusoidal cycle, co is the angular velocity of the sinusoidal oscillations, and is the phase angle (amount that force lags behind displacement). Typical force and displacement time history curves are shown in
(71) For softer polymeric materials, dynamic stiffness parameters can be derived from the use of the PPT in the oscillatory mode. These parameters can be correlated to the degradation of the material tested. The complex dynamic stiffness k* for a visco-elastic material, as expressed in Equation (3), consists of a real component k (which is in phase with the imposed sinusoidal displacement d) and an imaginary component k(which is 90 out of phase with the imposed displacement d).
k*=k+ik(3)
(72) The dynamic stiffness parameters can be derived as follows:
(73) Absolute dynamic stiffness:
(74)
Real component of dynamic stiffness: k=|k*|cos (5)
Imaginary component of dynamic stiffness: k=|k*|sin (6)
(75) For the assessment of material degradation resulting from thermal aging and/or irradiation, a non-dimensional parameter D is defined as follows:
(76)
(77) Where D is a parameter characterizing the visco-elastic properties of the tested material. Changes in these properties as a result of thermal aging and/or irradiation usually results in an increase of this visco-elasticity parameter. Therefore, this parameter and the specific dynamic stiffnesses can be used to assess the degradation of softer polymeric materials.
(78) Applications of Polymer Testing
(79) The PPT and method of the present invention are useful in testing and/or monitoring polymer or elastomer properties, often as a measure of age or degradation of the polymer or elastomer. The following is a non-limiting list of polymer or elastomer containing components that can be analysed using the PPT and method of the present invention: Cable insulations Cable jackets O-Rings Drive Belts Diaphragms Gloves Seals Gaskets Hoses Flat reference slabs of materials for qualification work
(80) As described in more detail above, the sample retaining assembly of the PPT can be eliminated or adapted to facilitate analysis of different sample types. For example, the sample retaining assembly will have a different configuration for a tubular sample than a flat sample.
(81) Furthermore, for softer elastomeric materials (seals, o-rings, some gasket materials, etc. . . . ), the oscillatory mode provides a better assessment of material degradation than the classical indenter testing. In oscillatory mode, the dynamic parameters and the degradation factor are used. If the classic indentation test were used in this case it would not be possible to derive a stiffness since there would likely be no linear relationship between force and displacement data measured at various reference times during the indentation. Also the softer elastomeric materials are very bouncy even when aged, therefore the recovery time would be very difficult to measure because it would be very short and recovery time changes would be more difficult to identify between unaged and aged samples.
(82) For harder elastomeric and polymeric materials (cable insulation, cable jacket, hoses, some gaskets materials, some seals materials, etc), the classic indentation test would be used with the stiffness measurement based on simultaneous measurement of force and displacement and within the measurement of recovery time. The oscillatory mode could not be used in this case because the materials would generally not be bouncy enough to keep the indenter probe in contact at all times with the material when generating a forced oscillation motion.
(83) The PPT and method of the present invention have broad application, for example, for Material Qualification (manufacturing), Life Extension & Monitoring Programs, Laboratory Materials Research, Preventative Maintenance, etc. As result, the PPT and method can be useful in various fields and industries, such as Energy, Aerospace, Materials Science, Automotive, Military, Chemical Process, all of which make use of polymeric and elastomeric material.
(84) To gain a better understanding of the invention described herein, the following examples are set forth. It should be understood that these examples are for illustrative purposes only. Therefore, they should not limit the scope of this invention in any way.
EXAMPLES
Example 1: Indenter Testing of PVC Cable Jacket Thermally Aged Only
(85) A series of PVC cable jacket samples were thermally aged at 110 C. in a ventilated oven for durations of up to 200 days. The aged samples were then tested using a PPT according to one embodiment of the present invention.
(86) The specific compressive stiffness results are shown in
Example 2: Indenter Testing of PVC Cable Jacket Irradiated Only
(87) A series of PVC cable jacket samples were irradiated in a gamma cell at doses ranging from 2 to 60 MRad. The samples were then tested using a PPT according to one embodiment of the present invention and using a standard elongation-at-break method. The dumbbell-shape of PVC cable jacket specimen is placed in the pneumatic grips of a Lloyd LR5K tensile test machine and pulled until failure. The EAB parameter is defined as the percentage increase in elongation at the time of fracture.
(88) The reference elongation-at-break data for these irradiated PVC cable is shown as a function of irradiation dose in
(89) The specific compressive stiffness results for irradiated PVC cable jacket samples are shown in
(90) The recovery of deformation data for the same irradiated samples are shown in
Example 3: Derivation of Dynamic Parameters Using the PPT in Oscillatory Mode for Unaged and Irradiated Silicone Samples
(91) The dynamic stiffness parameters and the visco-elasticity parameter D are compared in Table 1 for unaged and 60 Mrad irradiated samples of a silicone door seal material used in nuclear stations. As a result of irradiation, the real component of the dynamic stiffness k increases from 4.88 to 7.81 N/mm. The imaginary component k decreases from 0.89 to 0.45 N/mm. The visco-elasticity parameter D increases from 5.48 to 17.3. The force is shown as a function of displacement in
(92) TABLE-US-00001 TABLE 1 Comparison of dynamic parameters derived using the PPT oscillatory mode for unaged and irradiated silicone samples Dynamic Parameters Derived Unaged Silicone 70 Mrad Irradiated for a 5 Hz Sinusoidal Motion Sample Silicone Sample Real Component of Dynamic 4.88 7.81 Stiffness: k (N/mm) Imaginary Component of Dynamic 0.89 0.45 Stiffness: k (N/mm) Absolute Dynamic Stiffness 4.96 7.82 k* (N/mm)
(93) All publications, patents and patent applications mentioned in this Specification are indicative of the level of skill of those skilled in the art to which this invention pertains and are herein incorporated by reference to the same extent as if each individual publication, patent, or patent applications was specifically and individually indicated to be incorporated by reference.
(94) The invention being thus described, it will be obvious that the same may be varied in many ways. Such variations are not to be regarded as a departure from the spirit and scope of the invention, and all such modifications as would be obvious to one skilled in the art are intended to be included within the scope of the following claims.