Electronic control unit assembling method, electronic control unit and vehicle brake hydraulic pressure control apparatus
10106136 ยท 2018-10-23
Assignee
Inventors
Cpc classification
H05K3/30
ELECTRICITY
Y10T29/49144
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
Y10T29/49002
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
B60T15/00
PERFORMING OPERATIONS; TRANSPORTING
International classification
B60T15/00
PERFORMING OPERATIONS; TRANSPORTING
H05K3/30
ELECTRICITY
Abstract
An electronic control unit includes: a sensor board on which a sensor is mounted; a control board configured to control an operation of each electric component, based on a physical quantity detected by the sensor; and a housing configured to accommodate the sensor board and the control board, wherein: in an internal space of the housing, a first accommodation chamber in which the electric component is accommodated, a second accommodation chamber in which the sensor board and the control board are accommodated in a hierarchical state, and a partitioning portion which partitions between the first accommodation chamber and the second accommodation chamber are formed; and the sensor board and the control board are supported by the partitioning portion, and a rib is protrudingly provided on the partitioning portion.
Claims
1. An assembling method for an electronic control unit having: a board on which an electric component used for brake control is put; and a housing mounted to a hydraulic base body and in which the board is accommodated, wherein a first accommodation chamber in which the electric component is accommodated, a second accommodation chamber in which the board is accommodated, a partitioning portion which partitions between the first accommodation chamber and the second accommodation chamber is formed in an internal space of the housing, and the board is put on a surface, at the second accommodation chamber side, of the partitioning portion, the assembling method comprising: resistance-welding, at the second accommodation chamber side of the partitioning portion, a first connection terminal of the electric component to a second connection terminal provided on the housing; and mounting the board on the surface, at the second accommodation chamber side, of the partitioning portion.
2. An electronic control unit comprising: a board on which at least one electric component used for brake control is put; and a housing mounted to a hydraulic base body and in which the board is accommodated, wherein a first accommodation chamber in which the at least one electric component is accommodated, a second accommodation chamber in which the board is accommodated, a partitioning portion which partitions between the first accommodation chamber and the second accommodation chamber are formed in an internal space of the housing, the board is put on a surface, at a second accommodation chamber side, of the partitioning portion, a welded part at which a first connection terminal of the electric component and a second connection terminal provided on the housing are resistance-welded to each other is arranged at the second accommodation chamber side of the partitioning portion, and a distance between an outer circumferential edge portion of the board and the welded part between the first and second connection terminals is smaller than a width of a tip end portion of a welding tool for resistance-welding the connection terminals.
3. The electronic control unit according to claim 2, wherein a part of the board mounted on the partitioning portion is arranged in a movable region of the welding tool.
4. The electronic control unit according to claim 2, wherein a sensor serving as the electric component is put on the board, an electrically conductive member connected to the second connection terminal is embedded, a sensor accommodation portion serving as a space accommodating the sensor is formed in the partitioning portion, and the electrically conductive member is arranged to be closer to an edge portion of the partitioning portion than to the sensor accommodation portion.
5. A vehicle brake hydraulic pressure control apparatus comprising: a base body in which a brake fluid line is formed; and the electronic control unit according to claim 4, wherein the sensor includes an angular velocity sensor and an acceleration sensor, and a brake fluid pressure in the brake fluid line is varied by a control board controlling an operation of the electric component based on behavior of a vehicle body, which is detected by the sensor.
6. The assembling method according to claim 1, wherein the welded part at which the first connection terminal of the electric component and the second connection terminal provided on the housing are welded is arranged at a position proximate to an outer circumferential edge portion of the board.
7. The electronic control unit according to claim 2, wherein the welded part at which the first connection terminal of the electric component and the second connection terminal provided on the housing are welded are arranged at a position proximate to an outer circumferential edge portion of the board.
8. The vehicle brake hydraulic pressure control apparatus according to claim 5, wherein the first connection terminal of the electric component and the second connection terminal provided on the housing are welded are arranged at a position proximate to an outer circumferential edge portion of the board.
9. The assembling method according to claim 1, further comprising mounting a sensor board on a front-side surface of the partitioning portion after the first connection terminal of the electric component is resistance welded to the second connection terminal provided on the partitioning portion of the housing.
10. The assembling method according to claim 9, wherein the first connection terminal of the electric component and the second connection terminal protrudingly provided on the partitioning portion are pinched between electrode portions of a welding tool at a side of the second accommodation chamber.
11. The assembling method according to claim 10, wherein the first connection terminal and the second connection terminal are resistance-welded to each other by energizing the first connection terminal and the second connection terminal from the welding tool.
12. The assembling method according to claim 11, further comprising mounting a control board on the side of the second accommodation chamber of the partitioning portion such that an electronic circuit of the control board and terminals of a terminal-integrated portion are electrically connected to each other by a bonding-wire.
13. The assembling method according to claim 12, wherein the sensor board is positioned on the front-side surface of the portioning portion such that a detection axis of an angular velocity sensor is made in agreement with an up-down direction of a vehicle and a detection axis of an acceleration sensor is made in agreement with a front-back direction and a lateral direction of the vehicle by inserting reference pins protrudingly provided on the partitioning portion into positioning holes of the sensor board.
14. The assembling method according to claim 13, wherein a part of the sensor board mounted on the portioning portion overlaps with a movable region in which a tip end portion of the welding tool moves when the first connection terminal and the second connection terminal are resistance-welded to each other.
15. The assembling method according to claim 14, wherein the control board is configured such that insertion holes are formed in vicinities of four corners of a board body of the sensor board, the board body is put on a protruding end surface of each board holding portion of the partitioning portion, and each of the insertion holes communicates with a screw hole of each board holding portion, and a fixing bolt inserted from a front side of the control board into the insertion holes is screwed into the screw hole of the board holding portion to mount the control board on the side of the second accommodation chamber of the partitioning portion.
16. The assembling method according to claim 15, wherein the sensor board and the control board are accommodated in a hierarchical state in the second accommodation chamber so as to be supported by the partitioning portion, and the electronic circuit of the sensor board is electrically connected to that of the control board by electrically connecting an electrically conductive member to the terminals of the terminal-integrated portion.
17. The electronic control unit according to claim 2, further comprising: a concave portion opened in a bottom surface of the second accommodation chamber formed in the partitioning portion and extending into the first accommodation chamber; and at least one rib protrudingly provided on at least one of an inner surface and an outer surface of the concave portion.
18. The electronic control unit according to claim 17, wherein the at least one rib is a plurality of ribs linearly provided in parallel with one another in the concave portion.
19. The electronic control unit according to claim 18, wherein terminal-integrated portions to be electrically connected to the ribs are arranged at positions facing each other across the concave portion, and the ribs are extended in a direction directed from one of the terminal-integrated portion to the other terminal-integrated portion.
20. The electronic control unit according to claim 2, wherein a surface of the partitioning portion, which is provided at a side of the first accommodation chamber, is partitioned into a plurality of regions by a rib protrudingly provided on the partitioning portion and wherein the at least one electric component comprises a plurality of the electric components which are supported by the partitioning portion in the plurality of regions, respectively.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) The present invention will become more fully understood from the detailed description given hereinbelow and the accompanying drawing which is given by way of illustration only, and thus is not limitative of the present invention and wherein:
(2)
(3)
(4)
(5)
(6)
(7)
(8)
(9)
(10)
(11)
(12)
(13)
(14)
DETAILED DESCRIPTION OF THE INVENTION
(15) Next, an embodiment of the invention is described in detail hereinafter by appropriately referring to the drawings.
(16) In the following description of the present embodiment, an electronic control unit applied to a vehicle brake hydraulic pressure control apparatus is described.
(17) As illustrated in
(18) Brake fluid lines are formed in the base body 100. The unit U is configured such that the electronic control unit 10 actuates the electromagnetic valves V and the motor 200 based on the behavior of the vehicle body to thereby change a brake fluid pressure in each brake fluid line.
(19) As illustrated in
(20) A plurality of bottomed mounting holes 151 in which the electromagnetic valves V and the pressure sensor S are mounted, respectively, are formed in the front-side surface 101 of the base body 100 among the surfaces thereof.
(21) A plurality of outlet ports 152 to which pipes led to wheel brakes (not shown) are connected, respectively, are formed in the top surface 103 of the base body 100.
(22) Reservoir holes 153 into which reservoir components R configuring a reservoir are assembled are formed in the bottom surface of the base body 100.
(23) A pump hole 155 in which the reciprocating pump P is mounted is formed in a side surface 105 of the base body 100.
(24) The holes provided in the base body 100 communicate with one another directly or via the brake fluid lines (not shown) formed in an interior of the base body 100.
(25) The motor 200 is an electrically powered component configuring a power source for the reciprocating pump P and is integrally secured to a rear surface 102 of the base body 100, as illustrated in
(26) An output shaft 210 of the motor 200 is inserted into a motor mounting hole 154 formed in the rear surface 102 of the base body 100. A motor bus bar 220 for supplying electric power to a rotor (not shown) is connected above the output shaft 210.
(27) The electronic control unit 10 illustrated in
(28) As illustrated in
(29) The housing 40 is opened in a front-side surface facing the base body 100 (i.e., the right-hand side in
(30) The housing 40 includes a first circumferential wall portion 41a configuring the first accommodation chamber 41, a connector connection portion 43 (see
(31) The first circumferential wall portion 41a is a part surrounding the electric component and includes a flange 41b abutting on an outer circumferential edge of the front-side surface 101 of the base body 100. Mounting holes 41c are formed at proper places of the flange 41b (see
(32) The second circumferential wall portion 42a is a part surrounding the sensor board 30 and the control board 20 and disposed on the front side of each of the first circumferential wall portion 41a and the connector connection portion 43 (see
(33) As illustrated in
(34) A plurality of terminals 45a serving as metallic components are exposed from each of the terminal-integrated portions 45 to a surface at the side of the second accommodation chamber 42. As illustrated in
(35) The connector connection portion 43 illustrated in
(36) As illustrated in
(37) The board holding portions 44c are parts for holding the control board 20 (see
(38) As illustrated in
(39) A concave portion 71 opened in the second accommodation chamber 42 to have a rectangular shape in plan view is formed at a position adjacent to the terminal mounting portion 44d in the vicinity of the center of the front-side surface 44a of the partitioning portion 44.
(40) The concave portion 71 protrudes into the first accommodation chamber 41. The internal space of the concave portion 71 serves as a sensor accommodation portion 70 accommodating an angular speed sensor 33 and an acceleration sensor 34 attached to the sensor board 30, which will be described below. That is, the sensor accommodation portion 70 is formed utilizing the concave portion 71 provided on the partitioning portion 44 for partitioning between the first accommodation chamber 41 and the second accommodation chamber 42.
(41) As illustrated in
(42) As illustrated in
(43) A cross-sectionally rectangular first rib 44g is protrudingly provided on the rear surface 44b of the partitioning portion 44. The first rib 44g is extended over the entire rear surface 44b of the partitioning portion 44. As illustrated in
(44) According to the present embodiment, each of the electromagnetic coils V1 arranged on the rear surface 44b of the partitioning portion 44 is supported by the support portion 44 in an associated one of the regions A into which the rear surface 44b is partitioned by the first rib 44g. That is, the first rib 44g partitions the rear surface 44b of the partitioning portion 44 into a plurality of regions A so that each region A surrounds the mounting location of an associated one of the electric components such as the electromagnetic coils V1. The arrangement and the height of the first rib 44g are set to prevent the first rib 44g from interfering with the electric component.
(45) Cross-sectionally rectangular second ribs 44h are protrudingly provided on the outer surface 71b (i.e., the surface at the side of the first accommodation chamber 41) of the concave portion 71 formed on the partitioning portion 44. In
(46) The terminal-integrated portions 45, 45 are arranged on the partitioning portion 44 to face each other across the concave portion 71. The second ribs 44h are extended linearly along a direction from one of the terminal-integrated portion 45 (see
(47) Thus, each second rib 44h is extended in an up-down direction, as viewed in
(48) As illustrated in
(49) As illustrated in
(50) As illustrated in
(51) As illustrated in
(52) As illustrated in
(53) As illustrated in
(54) Preferably, in order to enhance the stability of the sensor board 30, the board body 31 is put on the entire circumference of the edge portion of the concave portion 71 formed on the partitioning portion 44.
(55) As illustrated in
(56) The welded parts between the connection terminals 81 and 82 are close to the outer circumferential edge portion of the board body 31. In the present embodiment, the distance between the outer circumferential edge portion of the base body 31 and each welded part between the connection terminals 81 and 82 is set to be smaller than the width x of each tip end portion of a welding tool 90 for resistance-welding the connection terminals 81 and 82.
(57) The welding tool 90 is configured to pinch each of the connection terminals 81 and 82 with two electrode portions thereof. The width x of each tip end portion of the welding tool 90 is a breadth of one of the electrode portions. That is, the distance between the outer circumferential edge portion of the board body 31 and each welded part between the connection terminals 81 and 82 is set at a value of the distance, at which the one of the electrode portions cannot be inserted into therebetween.
(58) In accordance with an assembling method for the electronic control unit 10 according to the present embodiment, the sensor board 30 is mounted on the front-side surface 44a of the partitioning portion 44 after the first connection terminals 81 of the electric component are welded to the second connection terminals 82 provided on the partitioning portion 44 of the housing 40.
(59) Practically, first, as illustrated in
(60) Thereafter, as illustrated in
(61) Regions 91 hatched in
(62) As illustrated in
(63) The control board 20 is configured to control the opening/closing of the electromagnetic valve V and an operation of the motor 200 based on information obtained from the sensor board 30 and various sensors such as the pressure sensor S illustrated in
(64) As illustrated in
(65) Consequently, as illustrated in
(66) The control board 20 mounted on the side of the second accommodation chamber 42 of the partitioning portion 44 (see
(67) The electrically conductive member (not shown) embedded in the partitioning portion 44 is electrically connected to the sensor board 30 mounted on the partitioning portion 44 illustrated in
(68) The electronic control unit 10 according to the present embodiment described above has the following advantages.
(69) The electronic control unit 10 according to the present embodiment is such that the ribs 44g and 44h are provided on the rear surface 44b of the partitioning portion 44 and the outer surface 71b of the concave portion 71, as illustrated in
(70) Even when the cover 50 is vibration-welded to the end surface 42b of the housing 90 illustrated in
(71) The electronic control unit 10 according to the present embodiment is configured so that a plurality of second ribs 44b are protrudingly provided on the outer surface 71b of the concave portion 71 formed on the partitioning portion 44, as illustrated in
(72) In addition, in the electronic control unit 10 of the present embodiment, as illustrated in
(73) In the electronic control unit 10 according to the present embodiment, the sensor accommodation portion 70 is formed utilizing the concave portion 71 formed in the partitioning portion 44. The sensor accommodation portion 70 is provided effectively utilizing the space of the first accommodation chamber 41. Consequently, the housing 40 can be miniaturized.
(74) In the electronic control unit 10 according to the present embodiment, heat generated from the electric component is shielded by the concave portion 71. Consequently, heat can be prevented from affecting the angular velocity sensor 33 and the acceleration sensor 34. Accordingly, the detection accuracy of each of the sensors 33 and 34 can be enhanced.
(75) In accordance with the vehicle brake hydraulic pressure control apparatus U using the electronic control unit 10 according to the present embodiment, as illustrated in
(76) In the electronic control unit 10 according to the present embodiment, as illustrated in
(77) In accordance with an assembling method for the electronic control unit 10 according to the present embodiment, as illustrated in
(78) In the electronic control unit 10 according to the present embodiment, as illustrated in
(79) In the foregoing description, the embodiment of the invention has been described. However, the invention is not limited thereto and can appropriately be modified without departing from the scope and the spirit of the invention.
(80) For example, according to the above embodiment, as illustrated in
(81) As illustrated in
(82) With this configuration, when the ejection-molding of the partitioning portion is performed, a sprue is provided in one side on which the terminal-integrated portions 45, 45 and the connector connection portion 43 do not exist, as illustrated at a left-hand side part of
(83) As illustrated in