Split-sole footwear
10104933 ยท 2018-10-23
Assignee
Inventors
- Kenneth T. Craig (Beaverton, OR, US)
- Elizabeth Langvin (Sherwood, OR, US)
- Damon Clegg (Hood River, OR, US)
- Donald R. Reardon (Portland, OR, US)
- Christopher L. Favela (San Diego, CA, US)
Cpc classification
A43B13/141
HUMAN NECESSITIES
A43B3/126
HUMAN NECESSITIES
International classification
Abstract
An article of footwear including a textile upper and a split sole, the split sole having a forefoot portion and a heel portion separated by a gap under the instep portion of the article of footwear. An x-shaped bridge arches over the wearer's foot and connects the forefoot portion of the split sole to the heel portion of the split sole. The article of footwear is fabricated using injection molding to impregnate the fabric at the bottom of the textile upper and to form the split sole.
Claims
1. An article of footwear comprising: a sock upper component having an ankle portion and a foot portion, wherein the ankle portion defines an opening configured to receive a wearer's foot; and a sole component comprising: a split sole having a forefoot portion and a heel portion separated by a gap between the forefoot portion of the split sole and the heel portion of the split sole, the gap completely separating the forefoot portion from the heel portion such that the gap defines a void that laterally extends an entire width of the sole component from a medial side of the sole component to a lateral side of the sole component, allowing the sock upper component to be exposed throughout the gap from the medial side to the lateral side of the sole component when viewed from a ground-engaging surface, and wherein the sock upper component extends across the gap from the forefoot portion to the heel portion of the split sole; an integral x-shaped bridge that bridges over the gap and is configured to arch over a wearer's instep, wherein the x-shaped bridge connects the forefoot portion of the split sole to the heel portion of the split sole by extending a first arm configured to curve over the wearer's instep to connect with a lateral side of the forefoot portion, a second arm to connect with a medial side of the forefoot portion, a third arm to connect with a lateral side of the heel portion, and a fourth arm to connect with a medial side of the heel portion; and a back strap attached to the split sole and configured to wrap around a wearer's heel, wherein the back strap extends continuously from a first end on the lateral side of the heel portion to a second end on the medial side of the heel portion; wherein the forefoot portion, the heel portion, the integral x-shaped bridge, and the back strap of the sole component are formed as a molded, seamless unitary component that is integrally attached to the sock upper component.
2. The article of footwear of claim 1, wherein the forefoot portion of the split sole has a longitudinal gap, and wherein the longitudinal gap separates a portion of the split sole configured to lie under a wearer's big toe from a portion of the split sole configured to lie under a wearer's remaining toes.
3. The article of footwear of claim 1, wherein the first arm and the second arm extend in part over a top of the forefoot portion.
4. The article of footwear of claim 1, wherein the third arm is configured to extend down a lateral side of a wearer's heel to the lateral side of the heel portion and the fourth arm is configured to extend down a medial side of the wearer's heel down to the heel portion.
5. The article of footwear of claim 4, wherein the forefoot portion comprises a central longitudinal channel configured to channel sand away from the forefoot portion.
6. The article of footwear of claim 1, wherein the heel portion of the split sole comprises ridges towards a front of the heel portion, a circular trough located to a rear of the ridges and approximately located on a centerline of the heel portion, and a longitudinal channel extending forward from the circular trough along the centerline of the heel portion, wherein the ridges are arc-shaped segments.
7. An article of footwear comprising: a textile sock upper component; an integral split sole having a forefoot portion and a heel portion separated by a gap between the forefoot portion of the split sole and the heel portion of the split sole configured to lie beneath a wearer's instep, the gap completely separating the forefoot portion from the heel portion such that the gap defines a void that laterally extends an entire width of the split sole from a medial side of the split sole to a lateral side of the split sole, allowing the textile sock upper to be exposed throughout the gap from the medial side to the lateral side of the integral split sole when viewed from a ground-engaging surface; a back strap configured to wrap around a wearer's heel and wherein the back strap extends continuously from a first end on a medial side of the heel portion to a second end on a lateral side of the heel portion; an integral x-shaped bridge that bridges over the gap and is configured to curve over a wearer's foot, the integral x-shaped bridge comprising an apex configured to lie over the wearer's instep, the apex comprising a portion from which a first arm extends from the apex to a medial side of the forefoot portion of the split sole and a second arm extends from the apex to a medial side of the heel portion of the split sole, a third arm extends from the apex to a lateral side of the forefoot portion of the split sole and a fourth arm extends from the apex to a lateral side of the heel portion of the split sole, wherein the first arm and the second arm are configured to extend in part down a side of the wearer's foot and the third arm and the fourth arm are configured to extend in part over a top of the wearer's foot; wherein the first arm and the second arm form an arch over the gap and connect the medial side of the forefoot portion of the split sole to the medial side of the heel portion of the split sole; wherein the third arm and the fourth arm form an arch over the gap and connect the lateral side of the forefoot portion of the split sole to the lateral side of the heel portion of the split sole; wherein the integral split sole, the back strap, and the integral x-shaped bridge are formed as a molded, seamless unitary component, and wherein the textile sock upper component is impregnated by molding material used for forming the integral split sole, and wherein the impregnated molding material engages the textile sock upper component with the integral split sole.
8. The article of footwear of claim 7, wherein the split sole has a bottom side, wherein the bottom side of the split sole comprises a toe pad, wherein the toe pad comprises ridges, and the ridges form a pattern of closed concentric designs.
9. The article of footwear of claim 7, wherein the split sole has a bottom side, and wherein a portion of the bottom side of the forefoot of the split sole comprises a ridge pattern having longitudinal channels and lateral channels.
10. The article of footwear of claim 7, wherein the split sole has a bottom side, and wherein the bottom side of the split sole comprises a circular trough approximately located at a centerline of the heel portion of the split sole, the heel portion of the split sole further comprising a longitudinal channel extending forward from a forward end of the circular trough along the centerline of the heel portion.
11. The article of footwear of claim 10, wherein the circular trough and the longitudinal channel are configured to allow grains of sand to be dispersed from the bottom side of the split sole during play.
12. An article of footwear comprising: a textile sock upper component; an integral split sole having a forefoot portion and a heel portion separated by a gap between the forefoot portion and the heel portion, the gap completely separating the forefoot portion from the heel portion such that the gap defines a void that laterally extends an entire width of the integral split sole from a medial side of the split sole to a lateral side of the split sole, allowing the textile sock upper component to be exposed throughout the gap from the medial side to the lateral side of the integral split sole when viewed from a ground-engaging surface, and wherein the sock upper component extends across the gap from the forefoot portion to the heel portion of the split sole; a back strap attached to the heel portion of the integral split sole, wherein the back strap is configured to wrap around a wearer's heel, wherein the back strap extends continuously from a first end at a medial side of the heel portion to a second end at a lateral side of the heel portion; an integral x-shaped bridge configured to bridge over the gap and to fit over a wearer's foot at a wearer's instep, the x-shaped bridge comprising first, second, third and fourth arms extending downwards from an apex of the x-shaped bridge to attach to the forefoot portion and the heel portion of the sole, wherein the first arm extends down to attach to a medial side of the forefoot portion, the second arm extends down to attach to a medial side of the heel portion, the third arm extends down to attach to a lateral side of the forefoot portion and the fourth arm extends down to attach to a lateral side of the heel portion, wherein the integral split sole, the back strap, and the integral x-shaped bridge are formed as a molded, unitary seamless sole component, and wherein the split sole and the textile sock upper component form an integral product.
13. The article of footwear of claim 12, wherein the first arm is configured to extend primarily along a medial side of the wearer's foot and the third arm is configured to extend in part over the wearer's foot.
14. The article of footwear of claim 12, wherein the forefoot portion of the split sole comprises a toe pad made from a material that is more abrasion-resistant than the material used for other portions of the forefoot portion.
15. The article of footwear of claim 12, wherein the heel portion comprises a circular trough and further comprises a longitudinal channel extending forward from the circular trough along a centerline of the heel portion of the sole.
16. An article of footwear comprising: a split sole; wherein the split sole comprises a forefoot portion and a heel portion separated by a gap, the gap completely separating the forefoot portion from the heel portion such that the gap defines a void that laterally extends an entire width of the split sole from a medial side of the split sole to a lateral side of the split sole, such that the split sole is configured to expose a bottom surface of a wearer's foot throughout the gap from the medial side to the lateral side of the split sole when viewed from a ground-engaging surface; a back strap attached to the heel portion of the split sole, wherein the back strap is configured to wrap around a wearer's heel, wherein the back strap extends continuously from a first end at a medial side of the heel portion to a second end at a lateral side of the heel portion; an integral x-shaped bridge having an apex and first, second, third and fourth arms, the integral x-shaped bridge configured to bridge over the gap and to curve over a wearer's instep, wherein the first arm attaches to a medial side of the forefoot portion, the second arm attaches to the medial side of the heel portion, the third arm attaches to a lateral side of the forefoot portion and the fourth arm attaches to the lateral side of the heel portion, wherein the first arm and the second arm form an arch over the gap and connect the medial side of the forefoot portion of the split sole to the medial side of the heel portion of the split sole; wherein the third arm and the fourth arm form an arch over the gap and connect the lateral side of the forefoot portion of the split sole to the lateral side of the heel portion of the split sole; and wherein the split sole, the back strap, and the integral x-shaped bridge are formed as a molded, unitary seamless component.
17. The article of footwear of claim 16, wherein the forefoot portion comprises longitudinal channels and lateral channels configured to allow sand to disperse from a bottom of the forefoot portion during use.
18. The article of footwear of claim 16, wherein the split sole comprises a toe pad, and wherein the toe pad is made from a material that is harder and less resilient than the material used for the remainder of the split sole.
19. The article of footwear of claim 17, wherein the heel portion comprises a circular trough and a longitudinal channel extending forward from the circular trough along a centerline of the heel portion.
20. The article of footwear of claim 19, wherein the circular trough and the longitudinal channel are configured to allow grains of sand to be dispersed from a bottom side of the split sole during play.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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DETAILED DESCRIPTION OF THE EMBODIMENTS
(16) For clarity, the detailed descriptions herein describe certain exemplary embodiments, but the disclosure herein may be applied to any article of footwear comprising certain of the features described herein and recited in the claims. In particular, the following detailed description discusses an exemplary embodiment, in the form of a sports shoe for use in sand volleyball or other similar activities, but it should be noted that the present embodiments could take the form of other articles of footwear including, but not limited to shoes used for other beach sports, water sports, canoeing and kayaking, as well as other kinds of shoes.
(17) The term textiles, as used throughout the detailed description and in the claims, refers to any manufacture from fibers, filaments, yarns or other materials. Textiles may be characterized by flexibility, fineness, and a high ratio of length to thickness. Textiles may include fabrics produced directly from webs of filaments or fibers by random interlocking to produce non-woven fabrics or felts, or any manufacture formed by the mechanical manipulation of yarn to produce a woven fabric.
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(20) In some embodiments, forefoot portion 202 also comprises forefoot support portion 214, which extends from the front of the wearer's instep to the front of article 100. In some embodiments, forefoot support portion 214 may be configured with one or more protective elements. In one embodiment, forefoot portion 202 comprises medial front protective element 209 and lateral front protective element 210. In some embodiments, medial front protective element 209 and lateral front protective element 210 may extend upwardly from forefoot support portion 214. In some embodiments, medial front protective element 209 and lateral front protective element 210 may curve around the side and front of the foot, thus protecting those parts of the foot that are constantly pressed down and across abrasive surfaces such as sand, while leaving the top or dorsal part of the foot open for ventilation and comfort.
(21) As seen in
(22) A sole component can include provisions for connecting two disjoint support portions that may be separated by a gap. In some embodiments, a sole component could include a bridge or bridge-like structure that spans the gap and provides a means of connecting a forefoot support portion and a heel support portion. In some embodiments, the bridge or bridge-like member could be configured to arch over a gap.
(23) In the embodiment shown in
(24) In some embodiments, heel support portion 213 and the forefoot support portion 214 of sole component 200 may be connected via bridge 208. Generally, the geometry of bridge 208 may vary from one embodiment to another. In some embodiments, bridge 208 may have an x-like geometry. In other embodiments, bridge 208 may be characterized as having other geometries.
(25) In some embodiments, the x-shaped bridge 208 may be characterized by four arms. For example, on the medial side of sole component 200, x-shaped bridge 208 may have a first arm 206 that extends from the apex 216 of the x-shaped bridge 208 to the rearward end 217 of the medial side of forefoot support portion 214. The x-shaped bridge 208 may also include a second arm 204 that extends from the apex 216 of x-shaped bridge 208 to the forward end 218 of the medial side of heel support portion 213. On the lateral side of sole component 200, x-shaped bridge 208 may have a third arm 207 (shown in
(26) In the embodiment shown in
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(28) Sock upper component 300 may incorporate provisions for separating two or more adjacent toes. In some embodiments, front medial portion 304 and front lateral portion 305 are separated from each other by an inwardly curving portion 307 of the perimeter at the front of the forefoot. In some cases, inwardly curving portion 307 may provide a gap or spacing between the big toe and adjacent toes of a foot. Moreover, as described below, inwardly curving portion may be aligned and associated with a corresponding gap of sole component 200.
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(30) A sole component may be configured with provisions on a bottom side, or ground contacting surface, for enhancing functionality of the footwear. In some embodiments, a ridge pattern and the materials used in making portions of the sole may be selected to maximize the abrasion resistance for those parts of the sole that are most subject to abrasion. Exemplary ridge patterns, described in further detail below, may also be configured to maximize traction against a playing surface, especially at the forefoot portion of the sole. Some embodiments include ridge patterns at the heel to improve the wearer's ability to pivot on his or her heel, while providing traction for lateral movements. In this embodiment, the ridge pattern may also include channels that allow grains of sand to be dispersed from the bottom of the sole during play.
(31) The foregoing advantages are achieved by selecting the materials and ridge structures for the sole that maximize abrasion resistance and traction under the big toe, that allow the heel to pivot and that shed sand from the bottom of the sole. In particular, the portion of the sole under the big toe is particularly important, because in sports or games such as beach volleyball traction under the big toe is critical to performance. Thus, in some embodiments, forefoot section 401 includes toe pad 402, which may include features or provisions that differ from some other portions of forefoot section 401. For example, in some cases, toe pad 402 may be made of a material that is more abrasion-resistant and harder than the remainder of the bottom surface of forefoot section 401. Furthermore, in some cases, toe pad 402 may be associated with a substantially different traction pattern than some other portions of forefoot section 401 and/or heel section 403. In one embodiment, toe pad 402 includes ridges 411 for improved traction. Generally, the configuration of ridges 411 could vary in any manner. In some embodiments, ridges 411 may be configured as a concentric ridge pattern. In the embodiment shown in
(32) Ridges 411 may function to increase the traction beneath the toe of the wearer, so as to improve the ability of the wearer to lunge forward or leap upward during a match or a game. In the embodiment shown in
(33) In some embodiments, the material properties of different portions of sole component 200 could vary. In some embodiments, toe pad 402 may be made from a material having a higher hardness, greater abrasion resistance and/or less resilience than the material used for the fabrication of the remainder of the forefoot, which includes the portions associated with ridge pattern 409. With such an arrangement, toe pad 402 may better facilitate lunging and leaping, while the remainder of the forefoot may be more resilient than toe pad 402, thus providing improved cushioning and energy return.
(34) In some embodiments, forefoot section 401 also has a gap 410 between the big toe and the remaining toes, thus allowing for greater flexibility by the big toe. In some cases, gap 401 corresponds roughly to inwardly curving perimeter 307 of at the front of the forefoot. Together, gap 410 and inwardly curving perimeter 307 may cooperate to provide the flexibility needed to allow the big toe to push down hard into the sand when the wearer is lunging or leaping.
(35) As seen in
(36) In the embodiment shown in
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(38) Forefoot portion 401 may also include provisions for channeling sand or other particles away from the ridge structure and towards more open areas such that they can be shed from the sole. In some embodiments, forefoot portion 401 may include central longitudinal channel 416, which intersects with forward lateral channel 414 to form a roughly diamond-shaped depression 415. In some cases, diamond-shaped depression 415 may improve the ability of the sole to shed sand or other particles that have flowed or been propelled towards depression 415. Although the current embodiment uses a diamond-shaped depression, in other embodiments a depression could have any other shape including, but not limited to rounded, oval, or triangular shapes, as well as other generally polygonal or rounded shapes.
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(42) In one embodiment of a method for making an article, article of footwear 100 is fabricated by preparing textile sock upper component 300 using techniques known in the textile art. Upper sock component 300 is then fitted over a last, and the last is placed in a mold. Molding material is then injected into the mold to form sole component 200. The molding material impregnates the sock upper such that an integral article of footwear is fabricated.
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(44) Some embodiments may include provisions for maximizing contact between the bottom of a sole and a playing surface. In some embodiments, for example, the lower or ground-contacting portion of a sole can be somewhat flexible in order to adapt to the shape of the ground surface for maximizing contact, which can increase traction and control.
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(46) As illustrated in
(47) In some embodiments, sole component 200 may be substantially flexible enough so that sole component 200 conforms to the shape of a corresponding surface. For example, as seen in
(48) In another situation where a playing surface is not flat, sole component 200 may conform to the contours of the playing surface. For example,
(49) As the geometry of lower portion 710 changes, the width of sole component 200 may change. In some embodiments, as sole component 200 flattens against a playing surface, the width of sole 200 may be increased. For example, in the initial configuration shown in
(50) In order to accommodate changes in shape and width, upper component 300 may be substantially flexible as well. In some embodiments, the fabric or material used at least in the forefoot portion of upper component 300 in the embodiment shown in
(51) While various embodiments have been described above, the description is intended to be exemplary, rather than limiting. It will be apparent to those of ordinary skill in the art that additional embodiments and implementations are possible. Accordingly, the embodiments are not to be restricted except in light of the attached claims and their equivalents.