MULTI CHARGED PARTICLE BEAM WRITING METHOD AND MULTI CHARGED PARTICLE BEAM WRITING APPARATUS
20230055778 · 2023-02-23
Assignee
Inventors
Cpc classification
H01J2237/0213
ELECTRICITY
International classification
Abstract
In one embodiment, a multi charged particle beam writing method includes forming a multi charged particle beam with which a substrate serving as a writing target is irradiated, deflecting the multi charged particle beam to a position with a predetermined deflection offset added so that deflection voltages respectively applied to a plurality of electrodes of an electrostatic positioning deflector does not include a state where all the deflection voltages are zero, and irradiating the substrate with the multi charged particle beam. A positive common voltage is added to the deflection voltages which are applied to the respective electrodes of the electrostatic positioning deflector.
Claims
1. A multi charged particle beam writing method comprising: forming a multi charged particle beam with which a substrate serving as a writing target is irradiated; deflecting the multi charged particle beam to a position with a predetermined deflection offset added so that deflection voltages respectively applied to a plurality of electrodes of an electrostatic positioning deflector does not include a state where all the deflection voltages are zero; and irradiating the substrate with the multi charged particle beam, wherein a positive common voltage is added to the deflection voltages which are applied to the respective electrodes of the electrostatic positioning deflector.
2. The method according to claim 1, further comprising deflecting the multi charged particle beam to the position with the predetermined deflection offset added so that polarities of the deflection voltages of the plurality of electrodes of the electrostatic positioning deflector are respectively constant.
3. The method according to claim 1, wherein a focus correction lens is operated in a positive voltage range, the focus correction lens being disposed downstream of the positioning deflector in a traveling direction of the multi charged particle beam.
4. The method according to claim 3, wherein the common voltage has a value higher than or equal to an upper limit value of positive voltage applied to the focus correction lens.
5. The method according to claim 1, wherein a magnetic deflector is used to cause deflection in a direction opposite to the deflection offset.
6. A multi charged particle beam writing apparatus comprising: an electrostatic positioning deflector including a plurality of electrodes and deflecting a multi charged particle beam with which a substrate serving as a writing target is irradiated; and a deflection control circuit performing deflection control on the multi charged particle beam at a position with a predetermined deflection offset added so that deflection voltages respectively applied to the plurality of electrodes does not include a state where all the deflection voltages are zero, wherein a positive common voltage is added to the deflection voltages which are applied to the plurality of electrodes of the electrostatic positioning deflector respectively.
7. The apparatus according to claim 6, wherein the deflection control circuit performs deflection control on the multi charged particle beam at the position with the predetermined deflection offset added so that polarities of the deflection voltages of the plurality of electrodes are respectively constant.
8. The apparatus according to claim 6, further comprising: a focus correction lens disposed downstream of the positioning deflector in a traveling direction of the multi charged particle beam; and a lens control circuit causing the focus correction lens to operate in a positive voltage range.
9. The apparatus according to claim 8, wherein the common voltage has a value higher than or equal to an upper limit value of positive voltage applied to the focus correction lens.
10. The apparatus according to claim 6, further comprising a magnetic deflector causing deflection in a direction opposite to the deflection offset.
11. The apparatus according to claim 6, wherein the positioning deflector consists of a two-stage deflector.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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DETAILED DESCRIPTION
[0027] In one embodiment, a multi charged particle beam writing method includes forming a multi charged particle beam with which a substrate serving as a writing target is irradiated, deflecting the multi charged particle beam to a position with a predetermined deflection offset added so that deflection voltages respectively applied to a plurality of electrodes of an electrostatic positioning deflector does not include a state where all the deflection voltages are zero, and irradiating the substrate with the multi charged particle beam. A positive common voltage is added to the deflection voltages which are applied to the respective electrodes of the electrostatic positioning deflector.
[0028] Hereinafter, an embodiment of the present invention will be described based on the drawings. In the present embodiment, a configuration will be described, which uses an electron beam as an example of a charged particle beam. However, the charged particle beam is not limited to an electron beam, and may be an ion beam or the like.
[0029] A writing apparatus illustrated in
[0030] In the electron optical column 12, an electron source (emitter) 14, an illuminating lens 16, a shaping aperture array substrate 18, a blanking aperture array substrate 20, a projection lens 22, a stopping aperture (limiting aperture member) 24, a first objective lens 26, a positioning deflector 28, a second objective lens 30, and a focus correction lens 32 are disposed. An XY stage 42 is disposed in the writing chamber 40. A mask blank which is a substrate 44 serving as a writing target is placed on the XY stage 42.
[0031] The substrate 44 includes, for example, a wafer and a mask for exposure to transfer a pattern to the wafer using a reduced projection exposure device, such as a stepper and a scanner, which uses an excimer laser as a light source, or an extreme ultraviolet ray exposure device. In addition, the substrate 44 also includes a mask in which a pattern has been already formed. For example, a Levenson-type mask requires writing twice, thus a second pattern may be written on a pattern once written and fabricated on a mask.
[0032] As illustrated in
[0033] The blanking aperture array substrate 20 is provided below the shaping aperture array substrate 18, and passage holes 20A (the second openings) corresponding to the openings 18A of the shaping aperture array substrate 18 are formed. In each of the passage holes 20A, a blanker (not illustrated) consisting of a set of two electrodes forming a pair is disposed. One of the blanker is fixed to the ground potential, and the other is switched between the ground potential and another potential. An electron beam passing through each passage hole 20A is independently deflected by a voltage applied to a corresponding blanker. In this manner, a plurality of blankers perform blanking deflection on corresponding beams of the multi-beam MB which has passed through the plurality of openings 18A of the shaping aperture array substrate 18.
[0034] A stopping aperture 24 shields the beam deflected by a blanker. A beam not deflected by a blanker passes through an opening 24A (a third opening) formed in the center of the stopping aperture 24. To reduce the leakage of beam at the time of individual blanking performed by the blanking aperture array substrate 20, the stopping aperture 24 is disposed on an imaging plane of a crossover (electron source image) where the beam expansion is small.
[0035] The controller 60 has a control computing machine 62, a deflection control circuit 64 and a lens control circuit 66. The deflection control circuit 64 controls the blankers provided in the blanking aperture array substrate 20, and the voltage applied to each electrode of the positioning deflector 28. The lens control circuit 66 controls the voltages applied to the illuminating lens 16, the projection lens 22, the first objective lens 26, the second objective lens 30, and the focus correction lens 32. For example, the lens control circuit 66 controls the voltage to be applied to the focus correction lens 32 based on the surface height of the substrate 44 detected by Z sensor (not illustrated), and performs focus correction (dynamic focus).
[0036] The electron beam B emitted from the electron source 14 illuminates the entire shaping aperture array substrate 18 substantially perpendicularly by the illuminating lens 16. The electron beam B passes through the plurality of openings 18A of the shaping aperture array substrate 18, thereby forming a multi-beam MB comprising a plurality of electron beams. The multi-beam MB passes through corresponding blankers of the blanking aperture array substrate 20.
[0037] The multi-beam MB which has passed through the blanking aperture array substrate 20 is reduced by the projection lens 22, and travels to the opening 24A in the center of the stopping aperture 24. Here, an electron beam deflected by a blanker of the blanking aperture array substrate 20 is displaced from the opening 24A of the stopping aperture 24, and is shielded by the stopping aperture 24. In contrast, an electron beam not deflected by a blanker passes through the opening 24A of the stopping aperture 24. Blanking control is performed by on/off of each blanker and on/off of the beam is controlled.
[0038] In this manner, the stopping aperture 24 shields the beam which is deflected by a blanker of the blanking aperture array substrate 20 to achieve a beam-off state.
[0039] The multi-beam MB which has passed through the stopping aperture 24 is focused by the first objective lens 26, the second objective lens 30, and the focus correction lens 32, then forms a pattern image with a desired reduction ratio, and the pattern image is radiated onto the substrate 44.
[0040] The positioning deflector 28 disposed between the first objective lens 26 and the second objective lens 30 deflects and radiates the multi-beam MB to a desired position in the substrate 44 placed on the XY stage 42 which moves continuously. The positioning deflector 28 has a plurality of electrodes, and for example, a quadrupole deflector having four electrodes or an octupole deflector having eight electrodes may be used. The beam deflection position (the beam irradiation position in the substrate 44) can be changed by altering the voltage applied to each electrode of the positioning deflector 28.
[0041] The dimensions of an area of the substrate 44 irradiated with the multi-beam MB is large as much as approximately 100 micrometers square, thus even when the dimensions of the region (writing deflection region) to be deflected by the positioning deflector 28 are smaller than the dimensions of the multi-beam MB, no problem occurs regarding the writing throughput. For example, an area approximately from several micrometers square to 10 micrometers square is sufficient. This is totally different from the variable shaping electron beam writing apparatus which requires a large writing deflection region of approximately 100 micrometers square to achieve a writing throughput.
[0042] The focus correction lens 32 is disposed downstream of the positioning deflector 28 with respect to the traveling direction of the multi-beam MB.
[0043] Although an electromagnetic lens (magnetic field lens) is used as each of the illuminating lens 16, the projection lens 22, the first objective lens 26 and the second objective lens 30, part or all of the lenses may be electrostatic lenses. The focus correction lens 32 makes dynamic focus adjustment to height variation of the surface of the substrate 44, and an electrostatic lens is used. However, an electromagnetic lens (including a coil that generates an axially symmetric magnetic field) may be used. Alternatively, the focus correction lens 32 may be comprised of a multi-stage lens system in which each applied voltage and each exciting current change in coordination with each other in a constant relationship. Alternatively, the second objective lens 30 may also have the function of the focus correction lens 32, or the second objective lens 30 and the focus correction lens 32 may be configured to make focus adjustment by working in coordination with each other in a constant relationship.
[0044] The second objective lens 30 is an electromagnetic lens, and has a coil 30a and a yoke 30b which stores the coil 30a as illustrated in
[0045] The magnetic field lines generated by a current flowing through the coil 30a escape to space through the pole piece 30c, and a magnetic field is generated.
[0046] The focus correction lens 32 is arranged, for example, inside the second objective lens 30, for example, according to the height of the pole piece 30c. The focus correction lens 32 is an electrostatic lens, and has a ring-shaped electrode. A positive voltage with respect to the substrate surface is applied to the electrode, and the focus correction lens 32 is operated in a positive voltage range with respect to the substrate surface.
[0047] When the multi-beam MB (primary beam) is radiated to the substrate 44, secondary electrons are released from the substrate surface. The operation of the focus correction lens 32 in a positive voltage range causes the secondary electrons to be guided upward from the substrate surface, and to move upward in the electron optical column 12. It is possible to prevent the secondary electrons to return to the substrate surface, and to reduce positional variation due to electric charge of the resist.
[0048] In a writing process, the resist on the surface of the substrate 44 is evaporated due to beam irradiation, and contamination may adhere to the surfaces of the multiple electrodes of the positioning deflector 28. The secondary electrons moving upward within the electron optical column 12 reach and electrically charge the contamination on the electrode surfaces of the positioning deflector 28, and the trajectory of the multi-beam MB may be changed due to the charged contamination.
[0049] In the writing apparatus of related art, in the operation of changing the beam deflection position (beam irradiation position in the substrate 44), as illustrated in
[0050] Thus, in the present embodiment, the operation of the positioning deflector 28 with an offset (deflection offset) added to the deflection position thereof, in other words, with the deflection position shifted causes the secondary electrons to be removed from the vicinity of the beam center, to be moved in a substantially constant transverse direction, and to be guided to reach a restricted area such as the deflector surface. For example, as illustrated in
[0051] Furthermore, it is more effective if the deflection offset is set so that the polarity of the deflection voltage of each electrode (individual electrodes) of the positioning deflector 28 is constant and unchanged. In order to make the polarity of the deflection voltage of each electrode constant, in a quadrupole deflector, it is sufficient that the writing deflection region R1 be included in one of regions R11 to R14 illustrated in
[0052] Note that when “the deflection offset is set so that the polarity of the deflection voltage of each electrode is constant”, “the state where all deflection voltages are zero is not included” is automatically (inevitably) satisfied. Therefore, “the polarity is constant” is more restricted condition than “the state where all deflection voltages are zero is not include”.
[0053] Note that the condition related to the voltage applied to the deflector contributes to the drift reduction more directly. The beam deflection position and deflection region on the substrate surface are just shifted as a result, and the beam deflection position and deflection region themselves on the substrate surface do not necessarily directly contribute to the drift reduction.
[0054] Here, a desired position on the substrate 44 can be irradiated with a beam by applying a constant deflection offset always at the time of writing, and setting operating parameters so that the origin of deflection at the time of writing is at a position shifted by the deflection offset. Although the usable writing deflection region becomes smaller by the deflection offset, the multi-beam writing apparatus does not require a large writing deflection region, thus no practical problem arises. In addition, from the viewpoint of the drift reduction, it is most effective to make the deflection offset constant during a writing operation. Note that as described above, in a range where the condition, “the deflection voltage does not include zero” or “the polarity is constant” is satisfied, the deflection offset may be slightly changed during a writing operation. In this case, the position of the XY stage 42 needs to be modified according to the amount of change in the deflection offset.
[0055]
[0056] A case will be discussed where the deflectable region in the x direction is from -X.sub.M to X.sub.M, the deflectable region in the y direction is from -Y.sub.M to Y.sub.M, the writing deflection region in the x direction is from -X.sub.W to X.sub.W, and the writing deflection region in the y direction is from -Y.sub.W to Y.sub.W. As illustrated in
[0057] The deflection offset (X.sub.0, Y.sub.0) which satisfies the above conditional expressions is determined in advance, and stored in a memory (not illustrated) of the controller 60.
[0058] At the time of a writing process, the control computing machine 62 reads writing data from the memory device, and generates shot data specific to the apparatus by performing multi-stage data conversion process. The shot data defines the irradiation amount and irradiation position coordinates of each shot. The irradiation position coordinates are calculated using the above-mentioned deflection offset (X.sub.0, Y.sub.0) as the origin of deflection.
[0059] The control computing machine 62 outputs the irradiation amount of each shot to the deflection control circuit 64 based on the shot data. The deflection control circuit 64 determines an irradiation time t by dividing an input irradiation amount by a current density. When making a corresponding shot, the deflection control circuit 64 applies a deflection voltage to a corresponding blanker of the blanking aperture array substrate 20 so as to achieve beam-ON of the blanker only for the irradiation time t.
[0060] The deflection control circuit 64 also determines an amount of deflection for writing (X, Y) so that the irradiation position indicated by the shot data is irradiated with a beam, adds or subtracts the deflection offset (X.sub.0, Y.sub.0) to or from (X, Y), and multiplies by the deflection sensitivity coefficient k, and applies the products given by the above-stated deflection voltages V.sub.1 to V.sub.4 to the electrodes 28a to 28d of the positioning deflector 28. When the amount of deflection for writing is determined, position information on the XY stage 42 is obtained and utilized from a position measuring instrument (not illustrated) such as a laser length measuring device.
[0061] In this manner, the secondary electrons are guided to a restricted region of the positioning deflector 28 so that the polarity of the deflection voltage of each deflection electrode of the positioning deflector 28 is constant, and change in the deflector electric charge is reduced, thereby making it possible to stabilize the beam.
[0062] The positioning deflector 28 may use an octupole deflector having eight electrodes 28a to 28h as illustrated in
[0063] In the 22.5-degree rotation arrangement illustrated in
[0064] In order to make the polarity of the deflection voltage of each electrode of the positioning deflector 28 constant in the 22.5-degree rotation arrangement, it is sufficient that the writing deflection region be included in one of region Ra (Ra1 to Ra4) for 22.5 degrees to 67.5 degrees and subsequent every 90 degree illustrated in
[0065] In order to include the writing deflection region in the region Ra, it is sufficient that the deflection offset (X.sub.0, Y.sub.0) satisfy the following conditional expressions.
[0066] In order to include the writing deflection region in the region Rb, it is sufficient that the deflection offset (X.sub.0, Y.sub.0) satisfy the following conditional expressions.
[0067] In order to include the writing deflection region in the region Rc, it is sufficient that the deflection offset (X.sub.0, Y.sub.0) satisfy the following conditional expressions.
[0068] In the zero-degree rotation arrangement illustrated in
[0069] In order to make the polarity of the deflection voltage of each electrode of the positioning deflector 28 constant in the zero-degree rotation arrangement, it is sufficient that the writing deflection region be included in one of region Rd (Rd1 to Rd4) for 0 degree to 45 degrees, and its symmetric images with respect to the x-axis, the y-axis, and the origin illustrated in
[0070] In order to include the writing deflection region in the region Rd, it is sufficient that the deflection offset (X.sub.0, Y.sub.0) satisfy the following conditional expressions.
[0071] In order to include the writing deflection region in the region Re, it is sufficient that the deflection offset (X.sub.0, Y.sub.0) satisfy the following conditional expressions.
[0072] As illustrated in
[0073] Note that in general, a ring-shaped ground electrode may be disposed between the voltage-applied electrodes of the electrostatic deflector and the focus correction lens. However, when the (voltage-applied) electrodes of both are arranged close to each other without disposing such a ground electrode, temporary deacceleration (deacceleration of the secondary electrons) also does not occur in a short interval near the ground electrode, thus drift due to the stay can be reduced further reliably.
[0074] For example, in the case of a positioning deflector comprised of the quadrupole deflector illustrated in
[0075] In the expressions above, the left-hand side is the voltage applied to each electrode, the first term (Vc) of the right-hand side is the common voltage, and the second term (the term multiplied by k) of the right-hand side is the deflection voltage already described. Note that in the present specification, the “voltage applied” and “deflection voltage” to the deflector are distinguished from each other. The “voltage applied” is the voltage applied to each electrode, and is the sum of the common voltage and the deflection voltage. The “deflection voltage” is the voltage which contributes to generation of a deflection electric field, and the deflection voltage causes the incident beam and the secondary electrons to be deflected. Note that when a common voltage is not applied, the “voltage applied” and “deflection voltage” to the deflector are the same.
[0076] As illustrated in
[0077] While certain embodiments have been described, these embodiments have been presented by way of example only, and are not intended to limit the scope of the inventions. Indeed, the novel methods and systems described herein may be embodied in a variety of other forms; furthermore, various omissions, substitutions and changes in the form of the methods and systems described herein may be made without departing from the spirit of the inventions. The accompanying claims and their equivalents are intended to cover such forms or modifications as would fall within the scope and spirit of the inventions.