Cooktop with window and end plate, cooking appliance, and method for manufacturing the cooktop
10107503 ยท 2018-10-23
Assignee
Inventors
- Adele Verrat-Debailleul (Villers-Sur-Coudun, FR)
- Gerard Huchet (Autreches, FR)
- Beatrice Mottelet (Compiegne, FR)
- Gaelle Ferriz (Reims, FR)
Cpc classification
F24C7/083
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
H05B3/68
ELECTRICITY
F24C7/08
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
A cooktop for a fixed or mobile cooking appliance, including a base plate, at least a part, or all, of a peripheral outer edge of a window not being in the plane of a peripheral outer edge of the base plate, at least one end plate which is made of different material than that of a seal and is disposed above or on the seal, at least a part of an outer surface of the seal which is located between the outer surface of the base plate and the outer surface of the window being covered by the end plate.
Claims
1. A cooktop for a fixed or mobile cooking appliance, comprising: a base plate, or a glass-ceramic base plate, including a side edge, an outer surface, and a peripheral outer edge which forms a plane and which is located at the intersection between the side edge and the outer surface; at least one cooking area and at least one control and/or information area, the control and/or information area including a window that is separated from the base plate and including a side edge, an outer surface, and a peripheral outer edge located at the intersection between the side edge and the outer surface, at least a part of the peripheral outer edge of the window is not in the plane of the peripheral outer edge of the base plate; a seal made of synthetic material which is located between a part of the side edge of the base plate and a part of the side edge of the window to provide sealing between the window and the base plate, the seal including an outer surface; and at least one end plate which is made of different material than that of the seal and is disposed above or on the seal, wherein at least a part of the outer surface of the seal which is located between the outer surface of the base plate and the outer surface of the window being covered by the end plate.
2. The cooktop as claimed in claim 1, wherein the material of the end plate has a transformation point from solid to viscous, or a melting point, which is greater than the transformation point of the material of the seal.
3. The cooktop as claimed in claim 1, wherein the material of the end plate has a transformation point from solid to viscous, or a melting point, which is greater than 200 C., or greater than 250 C., or greater than 300 C.
4. The cooktop as claimed in claim 1, wherein the material of the seal has a transformation point from solid to viscous, or a melting point, which is less than or equal to 200 C., or which is less than or equal to 180 C.
5. The cooktop as claimed in claim 1, wherein an air gap and/or an insulating element is interposed between the end plate and the seal, under a part of the end plate.
6. The cooktop as claimed in claim 1, wherein the end plate is present along an entire length of that part of the seal that separates the window from the base plate.
7. The cooktop as claimed in claim 1, wherein the seal covers at least a part of a length of the outer edge of the base plate and/or the seal covers at least a part of a length of the outer edge of the window.
8. The cooktop as claimed in claim 1, wherein the end plate is flush with at least a part of a length of the outer edge of the base plate and/or is flush with at least a part of a length of the outer edge of the window.
9. The cooktop as claimed in claim 1, wherein, as seen in vertical section in at least one location, the seal includes a visible outer surface having a width less than or equal to 2 mm, the end plate covering an entire outer surface of the seal which is located between the outer surface of the base plate and the outer surface of the window.
10. The cooktop as claimed in claim 1, wherein the seal includes means for securing a control and/or display screen under the window.
11. The cooktop as claimed in claim 1, wherein the end plate includes means for securing a control and/or display screen under the window.
12. The cooktop as claimed in claim 1, wherein the end plate includes two parts, as seen in vertical section in at least one location of: a substantially vertical part located above the plane of the outer surface of the base plate, and an approximately horizontal part located flush with at least a part of the outer edge of the window or located above at least a part of the outer edge of the window.
13. The cooktop as claimed in claim 1, wherein the end plate has an S shape, as seen in vertical section in at least one location, with a top part of the S being located flush with at least a part of the outer surface of the window or being located above at least a part of the outer surface of the window, and a bottom part of the S extending toward the base plate and being located above the outer surface of the base plate.
14. The cooktop as claimed in claim 1, wherein the end plate has an S shape, as seen in vertical section in at least one location, with a top part of the S being located flush with at least a part of the outer edge of the window or being located above at least a part of the outer edge of the window, and a bottom part of the S extending toward the base plate and being located lower down than the plane of the outer surface of the base plate.
15. The cooktop as claimed in claim 1, wherein the end plate has a C or shape, as seen in vertical section in at least one location, with a top part of the C being located flush with at least a part of the outer edge of the window or being located above at least a part of the outer edge of the window, and a bottom part of the C extending toward the window and being above the plane of the outer surface of the base plate.
16. A fixed or mobile cooking appliance comprising a cooktop as claimed in claim 1.
17. A method for manufacturing a cooktop as claimed in claim 1, wherein the base plate, the window, and the end plate are placed in a mold which is then closed, and a synthetic material is then injected into a molding cavity to form the seal.
Description
BRIEF DESCRIPTION OF THE SEVERAL VIEWS OF THE DRAWINGS
(1) The present invention will be understood better from reading the following detailed description of nonlimiting exemplary embodiments and the appended drawings:
(2)
(3)
(4)
(5)
(6)
(7)
DETAILED DESCRIPTION OF THE INVENTION
(8) It should be noted that the proportions between the various elements shown are not strictly respected in these figures and the background elements are not all shown in order to make it easier to read them. In particular, the distance shown in the figures between the base plate and the window has no limiting meaning.
(9)
(10) The appliance illustrated here is a fixed cooking appliance, also known as an integrated appliance, which is intended to be installed in a bay provided in a work surface or in a stove and which, once installed and secured, can no longer be moved; however, the present invention is also applicable to a mobile cooking appliance which is in the form of a casing and may be positioned, for example, on a work surface or on a dining table and which may be moved manually.
(11) The cooking appliance has a cooktop 1 which is flat and has the general shape of a right parallelepiped (that is to say the shape of a rectangle or square when viewed from above).
(12) This cooktop 1 has a base plate 2 which may in particular be a glass-ceramic plate.
(13) Even though the most common shape for the base plate is a rectangular shape when viewed from above, the base plate may also have a circular, bean-shaped or trapezoidal shape when viewed from above; the only shape constraint is the one connected with the way of manufacturing the base plate.
(14) The base plate 2 has an outer surface 21 which is intended to be positioned horizontally and on which the cookware (saucepans and the like) to be heated stands. In the rest of the description, the cooktop 1 according to the invention is considered to be positioned horizontally and the positions: under/below and on/above are realized with respect to the vertical.
(15) The base plate 2 also has an inner surface 22 which is located opposite its outer surface 21, and also a peripheral side edge 20 located between these two surfaces.
(16) The base plate 2 furthermore has a peripheral outer edge 27 which is located at the junction between its side edge 20 and its outer surface 21 and which forms a plane. This plane is thus defined for the perimeter of the base plate 2 which is formed by the outer edge 27.
(17) Even though a base plate is generally flat, it is possible for a base plate to be curved, in particular toward the inside of the cooking appliance. In this case, the curved shape is produced on the inside of the peripheral perimeter of the base plate which is defined by the outer edge 27, in order that this outer edge always forms a plane.
(18) The cooktop 1 has in this case four cooking areas 3, 3, 3, 3, which are represented here by circles having different diameters, but which may have any shape.
(19) The cooktop 1 furthermore has a control and/or information area 4.
(20) Positioned under each cooking area is a heating element (not illustrated) such as a radiant or halogen heater and/or at least one gas burner and/or at least one induction heating coil. Furthermore, also for simplification, the power supply of the heating element has not been illustrated.
(21) The control and/or information area 4 is the location from where it is possible to control the operation of each cooking area 3, 3, 3, 3 and/or where it is possible to display the information relating to the operation of each cooking area 3, 3, 3, 3.
(22) Here, the single control and/or information area 4 is the location from where it is possible to independently control the operation of all of the cooking areas 3, 3, 3, 3 and where it is possible to independently display the information relating to the operation of all of these cooking areas 3, 3, 3, 3; however, there may be for example two control and/or information areas, with, for each control and/or information area, the possibility of independently controlling the operation of two of the four cooking areas and the possibility of independently displaying the information relating to the operation of these two cooking areas.
(23) It is furthermore possible for the (or each) control and/or information area to make it possible to control (a) further appliance(s) and/or to display the information relating to the further appliance(s), or even to display any type of information.
(24) The control and/or information area 4 is formed by a window 5 which is made from a different material than that of the base plate 2.
(25) In particular, when the base plate 2 is made of glass ceramic, the constituent material of said base plate 2 prevents clear and precise transmission of information through it.
(26) The window 5 is preferably made of glass, optionally thermally or chemically toughened glass or optionally hardened glass. It is transparent, with integrated light transmission in the visible greater than 70% (measured for example under the illuminant D65); it is clear and preferably has a haze less than 50%.
(27) It is possible to provide a transparent polymer film under a sheet of glass in order to form a particularly strong window 5.
(28) The window 5 is separated, preferably without direct physical contact, from the base plate 2 by a seal 6 made of synthetic, non-mineral material.
(29) Here, the window 5 has the shape of a rectangle when viewed from above and is positioned in a hole which has a similar shape but the perimeter 25 of which is a little larger and a little longer than the window and which has previously been made in the base plate 2. This hole is a through-hole in the sense that it opens out onto the outer surface 21 of the base plate 2 and onto the opposite surface thereof: the inner surface 22 of the base plate 2 (not shown in
(30) Even though the most common shape for the window is a rectangular shape when viewed from above, the window may also have a circular, bean-shaped or trapezoidal shape when viewed from above; the only shape constraint is the one connected with the way of manufacturing the window.
(31) The window 5 has an outer surface 51 which is oriented in space like the outer surface 21 of the base plate 2, that is to say which is on the top of the cooking appliance.
(32) The window 5 also has an inner surface 52 which is located opposite its outer surface 51, and also a peripheral side edge 50 located between these two surfaces.
(33) The side edge 50 of the window 5 is smaller than the perimeter 25 of the hole in the base plate when the window is located in this hole; however, the window 5 may also be positioned above this hole, being larger than this hole, and it is then possible for the side edge 50 of the window 5 to be larger than the perimeter 25 of the hole in the base plate.
(34) The window 5 furthermore has a peripheral outer edge 57 which is located at the junction between its side edge 50 and its outer surface 51 and which forms a plane. This plane is thus defined for the perimeter of the window 5 which is formed by the outer edge 57.
(35) Even though a window 5 is generally flat, it is possible for a window 5 to be curved, in particular toward the inside of the cooking appliance. In this case, the curved shape is preferably produced on the inside of the peripheral perimeter of the window 5 which is defined by the outer edge 57, in order that this outer edge forms a plane, in order to make it easier to integrate the window 5 with respect to the base plate 2.
(36) The seal 6, which is located between a part of the side edge 20 of the base plate 2 and a part of the side edge 50 of the window 5 and which thus produces a material junction between the side edge of the base plate and the side edge of the window, also has an outer surface 61 which is also orientated in space like the outer surface 21 of the base plate 2, that is to say which is on the top of the cooking appliance.
(37) The seal 6 may be for example based on a thermoplastic; it may be based on or made of: polycarbonate, polyvinyl chloride or polyurethane; all of these materials have a melting temperature which is less than or equal to 200 C. and even which is less than or equal to 180 C.
(38) At least a part of the outer surface 61 of the seal 6 which is located between the outer surface 21 of said base plate 2 and the outer surface 51 of the window 5 is covered by an end plate 66, 66 which is made of different material than that of the seal 6.
(39) The end plate 66 thus protects the seal 6 in the configuration in which at least a part, or all, of the outer edge 57 of the window 5 is not in the plane of the outer edge 27 of the base plate 2, as can be seen in
(40) The end plate 66 thus protects the seal 6 in the configuration in which at least a part, or all, of the outer edge 57 of the window 5 is in the plane of the outer edge 27 of the base plate 2, as can be seen in
(41) The end plate 66, 66 may be made for example of stainless steel, having a thickness of 2 mm, or optionally even less. The melting temperature of the material of the end plate is greater than 200 C., and even greater than 250 C., and even greater than 300 C.
(42) In a variant shown in
(43) In another variant which is shown in
(44) In these two variants, the screen 7 is thus correctly parallel to the window 5 and viewing the display is ideal. There is no deformation of the image through the window 5.
(45) Preferably, the window is attached at its edge to the base plate 2 only by the seal 6 or the end plate 66, 66 depending on the variant.
(46) The seal 6 is present around the entire periphery of the window 5, or in any case along the periphery of the window 5 which is opposite the base plate 2.
(47) The end plate 66, 66 is thus present around the entire periphery of the window 5, or in any case along the periphery of the window 5 which is opposite the base plate 2, in order to protect the seal.
(48) The seal 6 thus has a central part 60 which is located both opposite at least a part of the side edge 50 of the window 5 and opposite a part of the perimeter 20 of the hole which is made in the base plate 2 and which accommodates the window 5.
(49) As explained below, this central part 60 may be located opposite at least a part of the side edge of the window 5 over the length and/or the height of this side edge 50 and this central seal part 60 may be located opposite at least a part of the perimeter 25 of the hole over the length and/or the height of this hole.
(50) According to one feature of the invention, the seal 6 preferably has an inner seal part 62 extending under the inner surface 22 of the plate 2 and/or under the inner surface 52 of the window 5.
(51) The seal 6 has an inner seal part 62 which preferably extends both under the inner surface 22 of the plate 2 and under the inner surface 52 of the window 5, as illustrated with the aid of
(52) In a first sub-variant embodiment of the invention, it is the seal 6 itself which makes it possible to directly attach the screen 7; to this end, the inner seal part 62 has, under the inner surface 52 of the window 5, in vertical section: either a C shape, such as to be able to accommodate a part of the control and/or display screen 7 in a groove 63 created between the arms of the C, as illustrated in
(53) In these two configurations, it is possible for the inner seal part 62 to extend under the inner surface 22 of the plate 2.
(54) In these two configurations, the C or L shape is sufficiently elongate to allow the formation of a rail for accommodating two sides of the screen 7.
(55) With these configurations, it is thus possible to slide the screen 7 in the direction x in order to correctly position it under the window 5. Immobilization in the direction y is ensured by at least one abutment 64 which is present in each groove 63. Immobilization in the direction z is ensured by the fact that the height of the groove 63 is approximately the same as the thickness of the screen 7, or at least the same as the thickness of the part of the screen 7 which is intended to slide inside the groove.
(56) With reference to
(57) In order to increase the mechanical integrity of the seal 6, it is to possible to provide for it to have an insert completely integrated into the material of the seal. This insert is preferably metallic, with a coefficient of expansion which is preferably relatively low and which is adapted to the thermal constraints of manufacturing the seal 6 and of operating the cooking appliance.
(58) The insert may be perforated in order that the material of the seal passes through the perforations and thereby increases the mechanical integrity between the insert and the seal.
(59) Viewed in section, the insert may be positioned at least partially in the central seal part 60 and/or in the outer seal part 61 and/or in the inner seal part 62.
(60) In an alternative to the first sub-variant embodiment of the invention, it is not the seal 6 itself which makes it possible to directly attach the screen 7, but an accessory fastened to the seal 6 which makes it possible to indirectly attach the screen 7 to the seal 6.
(61) This accessory may be for example an insert as indicated above, but having both a flange 80 which is integrated at least partially, or even completely, into a material portion of said seal 6, and at least one projecting element 81 that projects at least partially, or even entirely, out of said seal 6, in order to secure said control and/or display screen 7. The projecting element 81 extends approximately perpendicularly to the general plane of the flange 80.
(62) The flange 80 may be provided along the two, left-hand and right-hand, edges of the window 5 (with reference to the positioning in
(63) The projecting element 81 may be in various forms: in
(64) As a variant, the projecting element may be a clip in the manner of the clips that are known for securing glazing in the aperture in a vehicle body.
(65) It is possible to furthermore provide that a nut be fastened (for example welded) to a projecting part of an insert.
(66) As can be seen in
(67) However, it is also possible for the window 5 to be less thick than the plate 2 and for the seal 6 thus to compensate for this difference in thickness so as to allow the outer surface 51 of the window 5 to be exactly flush with the outer surface 21 of the base plate 2; in this case, the inner surface 52 of the window 5 is set back upwardly from the inner surface 22 of the base plate 2.
(68) In
(69) In
(70) In
(71) In
(72) In
(73) This may be obtained for example by providing: that the inner surface 52 of the window 5 is exactly flush with the inner surface 22 of the base plate 2 but that the window 5 is thicker than the base plate 2; or that the window 5 has approximately the same thickness as the base plate 2 and that the inner surface 52 of the window 5 is also set back, upwardly, from the inner surface 22 of the base plate 2.
(74)
(75) As a variant, it is possible to provide for some peripheral edges, or even all of the peripheral edges, of the outer surface 51 of the window 5 to be beveled (non-right angle).
(76) It is possible to provide for the window 5 to allow a magnifying glass effect with respect to the screen 7 for any observer looking at the screen 7 from above the window 5, either by way of a sheet of glass having a particular focal length or by way of a transparent polymer film adhesively bonded to the inner surface 52.
(77) In
(78) In the configuration in
(79)
(80) For
(81)
(82) Furthermore, unlike the base plate in
(83) Thus, this hole is a through-hole in the sense that it opens out onto the outer surface 21 of the base plate 2 and onto the inner surface 22, but this hole is not a complete hole in the sense that its periphery, as much for the outer surface as for the inner surface, is not closed.
(84) In this case, the seal 6 is present only along three sides of the periphery of the window 5, or in any case along the periphery of the window 5 which is opposite the base plate 2. An end plate according to the invention protects the seal in order to prevent any contact of the seal with a hot item of cookware.
(85) It is possible to provide for the window 5 to extend beyond the edge (in this case the right-hand edge) of the base plate 2 in which the cutout which forms the hole is provided.
(86) For this variant in
(87) Regardless of the shape of the hole (
(88) It is possible to provide for the window 5 to be compatible with a touch screen 7 by providing a conductive transparent film on the inner surface 52.
(89) The solutions presented above for securing the control and/or display screen 7 under said window 5 have the significant advantage of it being possible to change the screen 7 as required without it being necessary to change the window 5, and above all without it being necessary to change the seal 6 with its end plate(s), while ensuring that the new screen 7 is positioned and secured correctly with respect to the window 5.
(90) Furthermore, although not depicted, it is possible for the base plate not to be flat. In this case, at least partially along the periphery of the hole in the base plate, the outer surface of the window has a shoulder, toward the inside or the outside.
(91) In order to produce the seal 6 and the end plate(s) 66, 66, a plurality of solutions may alternatively be implemented:
(92) In a first solution, known as the encapsulation solution, illustrated by way of
(93) The molding cavity 92 furthermore has hollows 93 for positioning the screws 82 prior to molding in order that the flange 80 of each screw is positioned in the molding cavity but that the threaded part of each screw is protected in order that the material of the seal does not come into contact with the screw thread during the molding of the seal.
(94) Next, a synthetic material is injected into the molding cavity in order to form the seal 6 having the means for securing the control and/or display screen.
(95) This solution is particularly practical to implement when the seal has an insert, since it makes it possible to correctly position the insert with respect to the elements introduced into the mold: the base plate 2, the window 5 and the end plate(s) 66, 66.
(96)
(97) The mold part 90 thus has retractable centering elements 95 for centering the base plate 5 with respect to the mold part 90, and also fixed centering elements 96 for centering the window 5 with respect to the mold part 90.
(98) After the base plate 2 has been centered with respect to the mold part 90 by virtue of the retractable centering elements 95, as in
(99) It should be noted that for the encapsulation solution, it is not necessary for the mold to accommodate all of the base plate 2; provision may be made for the molding to be carried out only over a part of the base plate 2, the part which has the hole in which the window 5 is secured by way of the seal 6.
(100) In a second solution, known as the adhesive bonding solution, the seal 6 is preformed (previously manufactured in the desired shape) and it thus already has the end plate(s) 66, 66 and the means for securing the control and/or display screen 7; next, this seal 6 is adhesively bonded to the base plate 2 and/or to the window 5.
(101) In a third solution, known as the solution by withdrawal, the seal 6 having the end plate(s) 66, 66 and means for securing the control and/or display screen in a rigid manner is molded against the base plate 2 or against the window 5; next, the window 5 or the plate 2, respectively, is introduced into a groove in the frame formed by the seal 6 when the latter is hot, and the window 5 is thus secured to the base plate 2 by withdrawal of the material forming the seal 6, without chemical adhesion between the seal and the window or the base plate, respectively.
(102) If the seal is molded against the base plate 2, the groove in the frame which accommodates the window 5 is formed by the central seal part 60, the outer seal part 61 extending over the window 5 and the inner seal part 62 extending under the window 5.
(103) If the seal is molded against the window 5, the groove in the frame which accommodates the base plate 2 is formed by the central seal part 60, the outer seal part 61 extending over the base plate 2 and the inner seal part 62 extending under the base plate 2.
(104) The present invention is described in the preceding text by way of example. It will be understood that a person skilled in the art will be able to realize different variants of the invention without otherwise departing from the scope of the patent as defined by the claims.