Plate heat exchanger
10107572 · 2018-10-23
Assignee
Inventors
Cpc classification
F28D2021/0085
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F28D9/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F28F9/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F28F9/0268
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F28F13/08
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F28D2021/0071
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F28D1/0325
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F25B39/028
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F25B39/022
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F25B2500/01
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F28F27/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F28D9/0043
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F28D9/005
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F28F9/027
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F28F13/08
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F28F27/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B01D1/22
PERFORMING OPERATIONS; TRANSPORTING
F25B39/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F28D1/03
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F28D9/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
The invention relates to a plate heat exchanger including a plate package, which includes a number of first and second heat exchanger plates which are joined to each other and arranged side by side in such a way that first and second plate interspaces are formed. At least two injectors are provided, each injector being arranged to supply a first fluid to at least one of the first plate interspaces in the at least one plate package and at least one valve is arranged to control the supply of the first fluid to the at least two injectors.
Claims
1. A plate heat exchanger including a plate package, which includes a number of first heat exchanger plates and a number of second heat exchanger plates lying in respective planes parallel to one another, which are joined to each other and arranged side by side in a side-by-side direction in such a way that a first plate interspace is formed between each pair of adjacent first heat exchanger plates and second heat exchanger plates, and a second plate interspace between each pair of adjacent second heat exchanger plates and first heat exchanger plates, wherein the first plate interspaces and the second plate interspaces are separated from each other and provided side by side in an alternating order in the at least one plate package, the plate package including either an inlet channel communicating with the first plate interspaces or an inlet chamber communicating with the first plate interspaces, at least two injectors spaced apart from one another in the side-by-side direction, each injector being arranged to supply a first fluid to at least one of the first plate interspaces in the at least one plate package, the at least two injectors being arranged in respective through holes in a wall portion defining one of the first plate interspaces or a group of communicating first plate interspaces, each of the at least two injectors facing towards the first and second heat exchanger plates that form the one first interspace to direct the first fluid in a direction parallel to the respective planes of the first and second heat exchanger plates, the through hole for each of the two injectors extending from the exterior of the plate package to the inlet channel or the inlet chamber, and the through hole being formed by plastic reshaping, and at least one valve arranged to control the supply of the first fluid to the at least two injectors.
2. A plate heat exchanger according to claim 1, wherein each heat exchanger plate has at least a first porthole, wherein the first portholes form the inlet channel to the first plate interspaces, the inlet channel being a first inlet channel, the at least two injectors being arranged in the first inlet channel or in a wall portion of the first inlet channel, each injector being arranged to supply the first fluid to more than one of the first plate interspaces.
3. A plate heat exchanger according to claim 2, wherein the first inlet channel is divided into at least two sections, and the plurality of first plate interspaces are divided into at least two groups, each group comprising more than one adjacent first plate interspace, and each group being arranged in communication with a section of the first inlet channel, whereby each section of the first inlet channel comprises at least one injector.
4. A plate heat exchanger according to claim 1, wherein the at least two injectors are arranged in the inlet chamber or in a wall portion defining the inlet chamber, each injector being arranged to supply the first fluid to more than one of the first plate interspaces in the plate package.
5. A plate heat exchanger according to claim 4, wherein the inlet chamber is divided into at least two sections, and the plurality of first plate interspaces are divided into at least two groups, each group comprising more than one adjacent first plate interspace, and each group being arranged in communication with a section of the inlet chamber, whereby each section of the inlet chamber comprises at least one injector.
6. A plate heat exchanger according to claim 4, wherein the at least two injectors are arranged in one or several rows.
7. A plate heat exchanger according to claim 2, wherein the at least two injectors are arranged side by side in at least two rows extending in parallel with the longitudinal extension of the first inlet channel.
8. A plate heat exchanger according to claim 1, wherein each first plate interspace comprises an injector, the injectors being arranged in a wall portion defining the respective first plate interspace.
9. A plate heat exchanger according to claim 1, wherein the heat exchanger plates in the plate package are connected to each other through brazing, welding, adhesive or bonding.
10. A plate heat exchanger according to claim 1, wherein the at least two injectors are arranged to direct their supply of the first fluid in parallel with the general plane of the first and the second heat exchanger plates.
11. A plate heat exchanger according to claim 1, wherein each first plate interspace or each group of communicating first plate interspaces comprises at least two injectors, each injector being arranged to cooperate with an individual valve.
12. A plate heat exchanger according to claim 1, wherein the at least two injectors are provided with a nozzle, whereby the spray patterns of two adjacent nozzles in one row of injectors or in two adjacent rows of injectors are set to have an overlap of 10-70%.
13. A plate heat exchanger according to claim 1, wherein the at least one valve is arranged to cooperate with a controller.
14. A heat exchanger plate to be used in plate heat exchanger according to claim 1, comprising: a heat transfer surface area extending in the general plane of the heat exchanger plate and delimited by a circumferential edge portion, said heat exchanger plate comprising in a corner portion thereof a port hole having a long side and a short side, the long side extending along an edge of the heat exchanger plate, wherein the heat exchanger plate further comprises in its heat transfer surface area at least one first projection extending adjacent and along the long side of the port hole and at least two second projections extending from the short side of the port hole away from the circumferential edge portion.
15. The heat exchanger plate according to claim 14, wherein the at least one first projection, when permanently joining the first heat exchanger plate with a second heat exchanger plate is arranged to form a sealing off portion along at least a part of the long side of the port hole.
16. The heat exchanger plate according to claim 15, wherein the at least two second projections, when permanently joining the first heat exchanger plate with a second heat exchanger plate is arranged to delimit tunnels extending along the general plane of the thus permanently joined first and second heat exchanger plates.
17. A plate heat exchanger according to claim 4, wherein the at least two injectors are arranged side by side in at least two rows extending in parallel with the longitudinal extension of the inlet chamber.
18. A plate heat exchanger according to claim 1, wherein the at least two injectors are provided with a nozzle, whereby the spray patterns of two adjacent nozzles in one row of injectors or in two adjacent rows of injectors are set to have an overlap of 20-60%.
19. A plate heat exchanger according to claim 1, wherein the at least two injectors are provided with a nozzle, whereby the spray patterns of two adjacent nozzles in one row of injectors or in two adjacent rows of injectors are set to have an overlap of 30-50%.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) Embodiments of the invention will now be described, by way of example, with reference to the accompanying schematic drawings, in which
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DETAILED DESCRIPTION
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(17) Every second plate interspace thus forms a respective first plate interspace 3 and the remaining plate interspaces form a respective second plate interspace 4, i.e. the first and second plate interspaces 3, 4 are provided in an alternating order in the plate package P. Furthermore, the first and second plate interspaces 3 and 4 are substantially completely separated from each other.
(18) A plate heat exchanger 1 may advantageously be adapted to operate as an evaporator in a cooling agent circuit, not disclosed. In such an evaporator application, the first plate interspaces may form first passages for a first fluid being a cooling agent whereas the second plate interspaces may form second passages for a second fluid, which is adapted to be cooled by the first fluid.
(19) The plate package P also includes an upper end plate 6 and a lower end plate 7, which are provided on a respective side of the plate package P.
(20) In the embodiment disclosed, the heat exchanger plates A, B and the end plates 6, 7 are permanently connected to each other. Such a permanent connection may advantageously be performed through brazing, welding, adhesive or bonding.
(21) As appears from especially
(22) In a central area of each heat exchanger plate A, B there is an active heat transfer area 18, which is provided with a corrugation 39 of ridges and valleys in a manner known per se. In the embodiment disclosed the corrugations 39 extend in a herringbone-like pattern, wherein the corrugations 39 of the first heat exchanger plates A and the corrugations 39 of the second heat exchanger plates B point in opposite directions. The heat transfer area 18 may of course have other kinds of patterns or even no pattern at all.
(23) Now referring to
(24) In the disclosed embodiment the number of injectors 25 is lower than the number of first plate interspaces 3. Thereby each injector 25 is arranged to supply its flow of the first fluid to more than one of the first plate interspaces 3. An even distribution of the fluid inside the first inlet channel 9 is provided by each injector 25 having a nozzle 26 providing a desired spray pattern. It is however to be understood that the number of injectors 25 may correspond to the number of first plate interspaces 3.
(25) The injectors 25 are, as is highly schematically disclosed, connected to valves 29 to control the supply of the first fluid to the injectors 25. Although each injector 25 is disclosed as being connected to one valve 29, it is to be understood that a plurality of injectors 25 may be connected to one and the same valve 29. The valves 29 may be connected to and controlled by a controller. The valves 29 and the controller are preferably arranged outside the plate package P.
(26) It is also to be understood that the plate heat exchanger 1 may be provided with one or several sensors (not disclosed) to provide input to the controller about the operational parameters and operational condition. Typical parameters to monitor are temperature and pressure.
(27) As an alternative embodiment, not forming part of the invention, and highly schematically disclosed in
(28) Now turning to
(29) Now turning to
(30) It is to be understood that other positions are possible. Also, it is to be understood that each first plate interspace 3 may be provided with more than one injector 25 to provide a better flow distribution across the first plate interspaces 3. The position of the injectors 25 in the plate package P may in fact be more or less arbitrary by each injector 25 being received in a through hole 20 extending from the exterior circumferential wall 19 of the plate package P into a plate interspace 3. This allows a great freedom to the designer of the plate heat exchanger. In fact the first inlet channel 9 may be omitted. It is also to be understood that the through holes may have a diameter providing access to more than one first plate interspace.
(31) Each injector 25 is, as is highly schematically disclosed, connected to one valve 29. The valves 29 are arranged to control the supply of the first fluid to the injectors 25. It is to be understood that a plurality of injectors 25 may be connected to and controlled by one single valve 29. The valves 29 may be controlled by a controller. It is also to be understood that the plate heat exchanger 1 as such may be provided with one or several sensors (not disclosed) to provide input to the controller about the operational parameters and operational condition. Typical parameters to monitor are temperature and pressure.
(32) Now turning to
(33) In the disclosed embodiment, four injectors 25 are arranged in the inlet chamber 41 and each injector 25 is arranged to supply a first fluid to each or more than one of the first plate interspaces 3. The injectors 25 are received in through holes 20 in a wall portion 43 of the casing 40. The through holes 20 extend from the exterior of the casing 40 to the interior of the inlet chamber 41. The injectors 25 may also (not disclosed) be arranged in the interior of the inlet chamber 41. The injectors 25 may be arranged in one or several rows distributed in or along the inlet chamber 41. Each injector 25 may direct its flow of the first fluid essentially in parallel with the general plane 16 of the first and the second heat exchanger plates 3, 4. Thereby any undue changes in flow direction of droplets of the first fluid are reduced or even eliminated and thereby unnecessary pressure drops.
(34) Each injector 25 may, as highly schematically disclosed, be connected to one valve 29. The valves 29 may be arranged to control the supply of the first fluid to the injectors 25. It is to be understood that a number of injectors 25 may be connected to one and the same valve 29. The valves 29 may be controlled by a controller. It is also to be understood that the plate heat exchanger 1 as such may be provided with one or several sensors (not disclosed) to provide input to the controller about the operational parameters and operational condition. Typical parameters to monitor are temperature and pressure.
(35) The inlet chamber 41 may be divided into sections 60 by one or several partition walls 45. Each section comprises in the disclosed embodiment two injectors 25, the two injectors 25 forming one group 61 of injectors.
(36) Now turning to
(37) The port hole 8 forming the first inlet channel 9 is arranged in a lower corner portion 71. In the disclosed embodiment, the through hole 8 has an essentially rectangular shape having a long side 76 and a short side 77, however it is to be understood that other geometries are possible. The essentially rectangular port hole 8 has a length X extending along the long side 76 and a height Z extending along the short side 77. The long side 76 extends along one edge of the heat exchanger plate, in the disclosed embodiment along a shorter, lower edge 70 of the heat exchanger plate A. The essentially rectangular shape together with the position in the lower end corner portion 71 allows a minimization of the cut away material of the heat exchanger plate A which in turn allows a larger heat transfer area 18 of the heat exchanger plate A. Further, the port hole 8 is arranged on a distance Y from the lower edge 70 of the heat exchanger plate A. The distance Y should preferably be kept as small as possible to utilize as large portion as possible of the heat exchanger plate A for heat transfer.
(38) The heat exchanger plate A comprises in its panel surface 75 at least one first projection 73 extending adjacent and along the long side 76 of the longitudinal port hole 8 and at least two second projections 74 extending from the short side 77 of the port hole 8 away from the circumferential edge portion 78. When permanently joining the first heat exchanger plate A with a second heat exchanger plate B the at least one first projection 73 is arranged to form a sealing off portion 79 along the long side 76 of the port hole 8.
(39) The at least two second projections 74 extending from the short side 77 of the port hole 8 away from the circumferential edge portion 78 are arranged to, when permanently joining the first heat exchanger plate A with a second heat exchanger plate B, delimit tunnels 80 extending along the general plane 16 of the thus permanently joined heat exchanger plates A, B. The thus formed tunnels 80 are arranged to distribute a flow of a first fluid in a desired manner towards and across the heat transfer surface area 18 of the heat exchanger plates A, B. A typical flow is highly schematically illustrated by arrows.
(40) The first and second projections 73, 74 may be pressed geometries or they may be material arranged thereto for the purpose of building a projection allowing permanently joining of the first and a second heat exchanger plates A, B. Examples of such material is welding material, brazing material, adhesive etc.
(41) When a plurality of thus formed heat exchanger plates A, B are stacked and individually joined to form a plate package P, the rectangular port holes 8 will together define a first inlet channel 9 extending in one direction along the thus formed plate package P.
(42) The circumferential exterior wall portion 13 of the plate package P thus formed by the flanges 14 of the individual heat exchanger plates A, B is provided with at least one through hole 20. The through hole 20 has a longitudinal center axis preferably extending in parallel with the general plane 16 of the heat exchanger plates.
(43) Each through hole 20 is arranged to receive an injector 25 with a nozzle 26. The nozzle 26 may be arranged to provide an essentially fan shaped spray pattern 30 allowing distribution of a first fluid into the first inlet channel 9 and into a plurality of first plate interspaces 3. It is preferred to arrange a row of injectors 25 along the longitudinal extension of the first inlet channel 9. Like previous embodiments discussed above, each injector 25 may be connected to one valve (not disclosed). Also, like previous embodiments, a plurality of such valves may be connected to a controller (not disclosed).
(44) It is preferred that the length X of the porthole 8 is adapted together with the spray angle of the injector 25 and its nozzle 26 to allow a spray pattern to cover the required number of plate interspaces 3 in the plate package P. It is preferred that the width Z of the rectangular port hole 8 is made narrow, yet allowing a fluid distribution between the tunnels 80.
(45) It is preferred that the radius R of the corresponding lower end corner 71 of the heat exchanger plate A is made as small as possible to allow the port hole 8 and its through hole 20 to be positioned as low as possible on the heat exchanger plate P to thereby utilize as large portion as possible of the heat exchanger plate for heat transfer.
(46) As a non-limiting example, the heat exchanger plate A, B may be provided with a port hole 8 having the following dimensions: X 35 mm. Z 12 mm, Y 8 mm. Further, the radius of the corresponding corner portion 71 of the heat exchanger plate A may be 5 mm. It is however to be understood that the dimensions are depending on the over-all size of the heat exchanger plates.
(47) Generally, no matter embodiment, the injectors 25 are arranged in through holes 20 having an extension from the exterior of the plate package P to the first inlet channel 9 or to the inlet chamber 41. The through holes 20 may be formed by plastic reshaping, by cutting or by drilling. The term plastic reshaping refers to a non-cutting plastic reshaping such as thermal drilling. Thermal drilling is also known as known as flow drilling, friction drilling or form drilling. The cutting or drilling may be made by a cutting tool. It may also be made by laser or plasma cutting.
(48) In the disclosed embodiments each injector 25 supply a flow of the first fluid to one single or to a plurality of first plate interspaces 3. In the following a number of different patterns of the injectors 25 will be exemplified.
(49) The injectors 25 may be provided with nozzles 26 providing a fan shaped spray pattern 30, see
(50) As illustrated in
(51) In the embodiments disclosed, the at least two injectors 25 are arranged in the first inlet channel 9 to direct a flow of fluid to the first plate interspaces 3 via a part of the inner envelope surface 31 of the first inlet channel 9 as seen in a cross section of the envelope surface transverse the longitudinal extension of the first inlet channel 9. The portion selected depends on a number of factors such as the provision of and the position of any distributors adjacent the first inlet channel, the pressure of the supplied first fluid and any surface pattern in the individual heat exchanger plates. The flow of the first fluid may by way of example be directed to the lower portion of the first fluid channel, whereby the first fluid when entering the first plate interspaces may be distributed across essentially the full heat transferring surface of the heat exchanger plates. Still, it is to be understood that this is only one, non-limiting example. It is also to be understood that one row of injectors may be directed to cover one portion of the cross section of the envelope surface, whereas another row of injectors may be directed to cover another portion of the cross section of the envelope surface.
(52) It is to be understood that the at least two injectors 25 may be arranged to direct the supply of the first fluid in any arbitrary direction within the first inlet channel 9, within the inlet chamber or within a first plate interspace 3. However, it is preferred that the flow is directed essentially in a direction in parallel with the general plane 16 of the first and the second heat exchanger plates A, B. The invention has been illustrated and disclosed throughout this document with the port holes 8 and thereby also the first inlet channel 9 arranged in the corners of rectangular heat exchanger plates A, B. It is however to be understood that also other geometries and positions are possible within the scope of protection. Also, the port holes 8 have been illustrated and disclosed as circular or rectangular holes. It is to be understood that also other geometries are possible within the scope of the protection.
(53) It is to be understood that the invention is applicable also to plate heat exchangers of the type (not disclosed) where a plate package is kept together by tie-bolts extending through the heat exchanger plates and the upper and lower end plates. In the latter case gaskets may be used between the heat exchanger plates. The invention is also applicable to plate heat exchangers comprising pair-wise permanently joined heat exchanger plates, wherein each pair forms a cassette. In such solution gaskets may be arranged between each cassette.
(54) The invention is not limited to the embodiment disclosed but may be varied and modified within the scope of the following claims, which partly has been described above.