Flow distribution blading comprising an improved sealing plate
10107116 ยท 2018-10-23
Assignee
Inventors
- Sebastien Congratel (Moissy-Cramayel, FR)
- Marion Chambre (Moissy-Cramayel, FR)
- Thomas Marchyllie (Moissy-Cramayel, FR)
- Bruno Richard (Moissy-Cramayel, FR)
- Romain Roullet (Moissy-Cramayel, FR)
- Denis Aydin (Moissy-Cramayel, FR)
Cpc classification
F01D21/045
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F05D2230/64
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F05D2240/11
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01D11/001
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01D25/246
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Y10T29/49325
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
Y02T50/60
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
F05D2240/57
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F05D2220/30
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01D9/041
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F05D2230/31
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F01D9/04
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01D25/24
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01D11/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
The invention concerns a fixed flow distribution blading (10) in a turbomachine, comprising two coaxial annular platforms that are internal (12) and external respectively, linked to each other by a plurality of radial blades (11), in which the internal annular platform (12) comprises an annular radial partition (120) and a blade support ring (121) extending to each side of an outer radial end of said partition (120), the blading (10) further comprising an annular sealing plate (20) mounted on the internal annular platform (12), on the upstream side of the radial partition relative to an airflow in the blading, the blading (10) being characterized in that the sealing plate (20) is mounted on the blade support ring (121), and in that it comprises a circumferential groove. The invention also concerns a method for producing such a blading and a turbomachine comprising such a blading.
Claims
1. A fixed vane assembly for distributing flow in a turbomachine, including two coaxial annular platforms, respectively an inner and an outer annular platform, interconnected by a plurality of radial blades, wherein the inner annular platform includes a radial annular wall and a support ring of the blades extending on either side of a radially outer end of said radial annular wall, the fixed vane assembly further including an annular sealing plate fastened to the inner annular platform, on the upstream side of the radial wall with respect to an air flow in the fixed vane assembly, wherein the annular sealing plate is fastened to the support ring of the blades and not to said radial annular wall, and wherein the annular sealing plate comprises a circumferential groove.
2. The fixed vane assembly according to claim 1, wherein the annular sealing plate is made of sheet metal.
3. The fixed vane assembly according to claim 1, wherein the annular sealing plate is fastened to a radially inner surface of the support ring of the blades.
4. The fixed vane assembly according to claim 1, wherein the support ring of the blades includes, on a radially inner surface, an annular recess, and the annular sealing plate is an elastic split ring including a circumferential protrusion complementary to the recess.
5. The fixed vane assembly according to claim 1, wherein the support ring of the blades includes an upstream face, and the annular sealing plate is fastened to the upstream face of the support ring.
6. The fixed vane assembly according to claim 5, wherein the upstream face of the support ring of the blades includes an annular groove and the annular sealing plate is inserted into said groove over a strip with a width corresponding to the depth of the groove, the annular sealing plate including in said width a plurality of lugs regularly distributed along the circumference of the annular sealing plate to maintain the plate in position into the groove.
7. A turbomachine including at least one fixed vane assembly for distributing flow in a turbomachine, including two coaxial annular platforms, respectively an inner and an outer platform, interconnected by a plurality of radial blades, wherein the inner annular platform includes a radial annular wall and a support ring of the blades extending on either side of a radially outer end of said radial annular wall, the fixed vane assembly further including an annular sealing plate fastened to the inner annular platform, on the upstream side of the radial wall with respect to an air flow in the fixed vane assembly, wherein the annular sealing plate is fastened to the support ring of the blades and not to said radial annular wall, and wherein the annular sealing plate comprises a circumferential groove.
8. A method for manufacturing a fixed vane assembly according to claim 1, including the steps of: making an annular groove in an annular sealing plate by stamping or machining, and applying the annular sealing plate to a support ring of the blades of a radially inner platform of the fixed vane assembly for distributing flow.
9. The method for manufacturing a fixed vane assembly according to claim 8, further including, before applying the annular sealing plate on the support ring, the steps of: making an annular groove in an upstream face of the support ring, and making a plurality of lugs on the annular sealing plate by laser cutting and folding, the step of applying the annular sealing plate on the support ring comprising the insertion of the annular sealing plate into the groove of the support ring.
10. The method for manufacturing a fixed vane assembly according to claim 9, wherein the annular groove of the support ring is made during a step of molding said support ring of the blades, by inserting a foundry core into a mold used for making said ring.
11. A fixed vane assembly for distributing flow in a turbomachine, including two coaxial annular platforms, respectively an inner and an outer platform, interconnected by a plurality of radial blades, wherein the inner annular platform includes a radial annular wall and a support ring of the blades extending on either side of a radially outer end of said radial annular wall, the fixed vane assembly further including an annular sealing plate fastened to the inner annular platform, on the upstream side of the radial annular wall with respect to an air flow in the fixed vane assembly, wherein the annular sealing plate is fastened to the support ring of the blades, and wherein the annular sealing plate comprises a circumferential groove, wherein the support ring of the blades includes an upstream face, and the annular sealing plate is fastened to the upstream face of the support ring, and wherein the upstream face of the support ring of the blades includes an annular groove and the annular sealing plate is inserted into said groove over a strip with a width corresponding to the depth of the groove, the annular sealing plate including in said width a plurality of lugs regularly distributed along the circumference of the annular sealing plate to maintain the plate in position into the groove.
12. A method for manufacturing a fixed vane assembly for distributing flow in a turbomachine, including two coaxial annular platforms, respectively an inner and an outer platform, interconnected by a plurality of radial blades, wherein the inner annular platform includes a radial annular wall and a support ring of the blades extending on either side of a radially outer end of said radial annular wall, the fixed vane assembly further including an annular sealing plate fastened to the inner annular platform, on the upstream side of the radial annular wall with respect to an air flow in the fixed vane assembly, wherein the annular sealing plate is fastened to the support ring of the blades, and wherein the annular sealing plate comprises a circumferential groove, the method comprising: making an annular groove in an annular sealing plate by stamping or machining, and applying the annular sealing plate to a support ring of the blades of a radially inner platform of a fixed vane assembly for distributing flow, the method further comprising, before applying the annular sealing plate on the support ring, making an annular groove in an upstream face of the support ring, and making a plurality of lugs on the annular sealing plate by laser cutting and folding, the step of applying the annular sealing plate on the support ring comprising the insertion of the annular sealing plate into the groove of the support ring.
13. A method for manufacturing a fixed vane assembly for distributing flow in a turbomachine, including two coaxial annular platforms, respectively an inner and an outer platform, interconnected by a plurality of radial blades, wherein the inner annular platform includes a radial annular wall and a support ring of the blades extending on either side of a radially outer end of said radial annular wall, the fixed vane assembly further including an annular sealing plate fastened to the inner annular platform, on the upstream side of the radial annular wall with respect to an air flow in the fixed vane assembly, wherein the annular sealing plate is fastened to the support ring of the blades, and wherein the annular sealing plate comprises a circumferential groove, the method comprising: making an annular groove in an annular sealing plate by stamping or machining, and applying the annular sealing plate to a support ring of the blades of a radially inner platform of a fixed vane assembly for distributing flow, the method further comprising, before applying the annular sealing plate on the support ring, making an annular groove in an upstream face of the support ring, and making a plurality of lugs on the annular sealing plate by laser cutting and folding, the step of applying the annular sealing plate on the support ring comprising the insertion of the annular sealing plate into the groove of the support ring, wherein the annular groove of the support ring is made during a step of molding said support ring of the blades, by inserting a foundry core into a mold used for making said support ring.
14. A fixed vane assembly for distributing flow in a turbomachine, including two coaxial annular platforms, respectively an inner and an outer annular platform, interconnected by a plurality of radial blades, wherein the inner annular platform includes a radial annular wall and a support ring of the blades extending on either side of a radially outer end of said radial annular wall, the fixed vane assembly further including an annular sealing plate fastened to the inner annular platform, on the upstream side of said radial annular wall with respect to an air flow in the fixed vane assembly, wherein the annular sealing plate is fastened to the support ring of the blades at a radially inner surface of the support ring, and wherein the annular sealing plate comprises a circumferential groove.
Description
DESCRIPTION OF THE FIGURES
(1) Other features, aims and advantages of the invention will be revealed by the description hereafter, which is purely illustrative and not restrictive, which must be read with regard to the appended drawings whereon:
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DETAILED DESCRIPTION OF AT LEAST ONE EMBODIMENT OF THE INVENTION
(21) Referring to
(22) The vane assembly 10 comprises a plurality of fixed blades 11 positioned radially with respect to an axis of the turbomachine (not shown), which also is the axis of the vane assembly, said blades each extending between an inner annular platform 12 and an outer annular platform 13 (shown in
(23) The platform 12 comprises an annular wall 120 extending radially with respect to the axis of the turbomachine, as well as a support ring 121 of the blades 11 extending on either side of the wall at a radially outer end thereof.
(24) The platform 12 also comprises a ring 122 supporting a layer of abradable material 123 extending on either side of the radial wall 120, at its radially inner end.
(25) In
(26) The rings 121 and 122, as well as the radial wall 120, delimit a cavity opening upstream and a cavity opening downstream with respect to the airflow.
(27) In addition, the vane assembly 10 includes an annular sealing plate 20, fastened to the inner annular platform 12 and on the upstream side of the radial wall with respect to the airflow, and extending upstream.
(28) This annular sealing plate is configured to cooperate with a downstream spoiler of rotor vane assembly located upstream of the vane assembly in the turbine, to form a seal of the labyrinth type as described previously.
(29) The annular sealing plate 20 is fastened to the support ring 121 of the blades, and not to the radial wall 120. The sealing plate 20 is thus shorter in the axial direction, hence lighter, and simple to manufacture.
(30) The sealing plate 20 is advantageously made of sheet metal.
(31) According to one embodiment shown in
(32) Advantageously, referring to
(33) Alternatively, the plate 20 can include a plurality of circumferential grooves shaped as sectors of a circle, or even a plurality of axial grooves.
(34) According to an alternative mode of manufacture shown in
(35) The sealing plate 20 being in the form of a split elastic ring, it can be slightly deformed to reduce its diameter, so as to allow the insertion of the protrusion into the groove in the support ring 121 of the blades. Once in place, the split ring returns to its initial diameter due to its elasticity, thus ensuring that it is held in position.
(36) This embodiment has the advantage that the placement of the plate 20 does not require a brazing step, which is often time-consuming because it requires preparing the surfaces to be brazed before the brazing step itself. Also, thanks to the absence of brazing, a vane assembly according to this embodiment can be prepared more easily.
(37) Finally, to provide the fuse operation described earlier, the plate 20 can further include a circumferential groove (not shown), or the alternatives described earlier in relation to the embodiment of
(38) According to an alternative embodiment shown in
(39) The groove 1213 has a depth I, corresponding to the width of an annular strip of the sealing plate 20 which is inserted there.
(40) To hold it in place in the groove 1213, the sealing plate 20 includes a plurality of lugs 23, preferably but not restrictively distributed regularly, that is with a constant angular interval with respect to the axis of the vane assembly, over the circumference of the plate 20. The lugs are made in an annular end strip with a width I of the plate designed to be inserted into the groove.
(41) The lugs 23 consist of L-shaped cuts made from the edge of the plate to be inserted into the groove 1213, that is a first portion 230 of the cutout substantially orthogonal to the edge of the plate and a second portion 231 of the cutout orthogonal to the first, and thus substantially parallel to the edge of the plate. The sheet metal portion 232 of the plate 20 delimited by this cut is then folded to form a protrusion from the surface of the plate 20.
(42) The orthogonal cutout 230 at the edge of the plate can have a length less than or equal to the depth I of the groove. For example, in
(43) Advantageously, the second portion of the cut, parallel to the edge of the plate, extends successively from one lug to another, from one side and the other of the first part of the cutout, so as to cause the orientation of the lugs to vary and to make more difficult the withdrawal of the lugs after positioning of the sealing plate 20.
(44) Moreover, as shown in
(45) Advantageously, a plurality of recesses, or preferably one circumferential recess, is situated in the blade support groove 1213, and configured to be able to receive the lugs, and to form in the support ring 121 an edge 1214 designed to retain the lugs. Thus, once the plate 20 is inserted into the groove 1213, the lugs allow it to be held in axial position.
(46) The sealing plate 20 can further include a circumferential groove 21, as in
(47) For this embodiment, the fuse function of the plate can also be implemented in other ways.
(48) According to a first variant shown in
(49) The direction of the corrugations is the axis on either side whereof the plate is corrugated. The corrugations thus form parallel furrows 26 shaped as sectors of a ring.
(50) These corrugations make it possible to ensure that the breakage hierarchy is respected in the event of an overspeed, and therefore of a contact between the moving vane assembly of the rotor, located upstream, and the vane assembly 10. Indeed, in the event of a possible contact, the axial forces exerted by the rotor vane assembly on the vane assembly 10 have the effect of causing the plate 20 to buckle by compressing the corrugations in the manner of a spring, which ensures that the sheet metal is moved downstream with respect to the airflow and does not interfere with the breakage hierarchy provided for.
(51) In this regard, the portions 27 of the plate 20 between the two corrugated portions 25 do not have corrugations, that is they are rectilinear in the axial direction defined earlier, and they preferably have a smaller width I.sub.27 than the width I.sub.25 of the corrugated portions, the width being measured in the axial direction.
(52) By convention, the curvilinear distance d, shown by an undulated arrow, is called the width of the corrugated portion of the plate running along the corrugations, corresponding to the width of the strip obtained by unfolding this corrugated portion, and by opposition the width of an undulated portion is the width of the strip occupied by the undulated portion once the sheet metal is folded to form the corrugations.
(53) Preferably, the width of the corrugated portions 25 is equal to the depth I of the groove, so that the curvilinear distance is strictly greater than I, and the rectilinear portions 27 have a width strictly smaller than I.
(54) As can be seen in
(55) In the event of an overspeed of the turbomachine, the corrugated portions 25 can come into abutment against the bottom of the groove in the support ring 121 and the corrugations can compress before the rectilinear portions are loaded, and thus they do not prevent that compression.
(56) According to another variant, shown in
(57) In addition a spring 29 is mounted on each tab 28, the spring being called a shape-memory spring, meaning that when the spring is compressed it does not return to its original position.
(58) As shown in
(59) The tabs added to the definition of the sealing plate 20, and on which are positioned the springs, again make it possible to ensure that the breakage hierarchy is satisfied in the event of an overspeed. Indeed, in the event of a possible contact between the rotor vane assembly located upstream and the vane assembly 10, the axial forces exerted by the rotor vane assembly on the plate will have the effect of compressing the shape-memory springs.
(60) Then the fact that the springs have shape memory ensures that they will not exert any forces on the plate 20 after their compression, and thus guaranteeing that the latter do not interfere in the breakage hierarchy provided for in the turbine.
(61) In order for the compression of the springs to take place without being hindered by the tabs 28, two possible embodiments are provided for, illustrated in
(62) According to a first embodiment, shown in
(63) The difference in length between the springs and the tabs must therefore be greater than the difference between the two following clearances: the clearance between the downstream spoiler of the rotor blade located upstream of the vane assembly and the sealing ring 20, and the clearance situated between the parts of the rotor blade and the vane assembly 10 coming into contact first in the event of a displacement of the rotor blade.
(64) As a variant shown in
(65) On either side of the recess 1215 is defined a support surface on which the springs 29 rest. The recess 1215 is advantageously circumferential to facilitate its manufacture.
(66) Advantageously, in this embodiment, the length of the springs is equal to that of the groove, but it may as well be longer or shorter.
(67) In this case, in the event of contact between the rotor vane assembly located upstream of the vane assembly 10, the plate bears against the support surface 1216, which brings about compression of the springs 29 and penetration of the tabs into the recess. The tabs do not hinder displacement of the plate.
(68) As before the depth of the recess must be greater than the difference between the two following clearances: the clearance between the downstream spoiler of the rotor located upstream of the vane assembly and the sealing plate 20, and the clearance between the parts of the rotor blade and the vane assembly 10 coming into contact first in the event of displacement of the rotor blade.
(69) In addition, in the two variant embodiments, the springs 29 can also have a length and a helical pitch sufficiently high that they can be compressed by the difference between the two mentioned above.
(70) This embodiment also has the advantage that it does not require the implementation of a step consisting of brazing the parts.
(71) Referring to
(72) The steps illustrated in
(73) The method preferably includes at least two steps which are, on the one hand, forming 100 a groove in a sealing plate 20 to ensure its fuse function, then applying 200 the groove to a support ring 121 of the blades 11 of a vane assembly 10. The groove can be made by stamping or machining, for example by electrical discharge machining.
(74) If the vane assembly conforms to the embodiment of
(75) Alternatively, if the vane assembly conforms to the embodiment of
(76) The groove 1212 located in the radially inner surface 1210 of the support ring 121 of the blades can be made by machining 151. Alternatively, the groove 1213 made in the upstream face 1211 and having an edge 1214 as for the embodiment of
(77) The core 30 advantageously comprises a ring of material 31 provided on its circumference with a protruding tab 32, said tab being provided at its end with a circumferential bulge 33. In this manner the groove obtained has an undercut recess (thus forming the edge 1214) allowing the lugs 23 to be housed inside the groove, pressing against the edge, thus guaranteeing positioning and maintaining in an axial position during operation, that is in the direction of the axis of the vane assembly and of the platforms.
(78) The step 200 consisting of attaching the sealing plate 20 then includes the insertion 220 of a portion of the plate 20 into the groove.
(79) In the embodiment of
(80) In the embodiment of
(81) In any case, the method is implemented rapidly because in particular it does not include a step consisting in forming the sealing plate 20 to form corrugations in said plate.
(82) Alternatively, referring to
(83) During a first step 100, an annular groove 1212 is made in a support ring 121 of blades, during a step consisting of molding the ring, by inserting a foundry core 30 as described earlier.
(84) The recess 1215 at the bottom of the groove, in the case of an embodiment of
(85) A second step 200 includes the forming of an annular sealing plate by stamping and shaping 210.
(86) The lugs 23 of the plate 20 are then formed by cutting and folding 220.
(87) Advantageously, this step consisting of cutting also includes the formation of the tabs 28 at the end of the plate, for the embodiment shown in
(88) Then, in the case of the embodiment of the plate shown in
(89) Finally, the plate 20 is inserted into the groove 1212 during a placement step 300, on the side of the lugs, and if necessary corrugated portions or tabs equipped with springs.
(90) No matter what variant is adopted, the method makes it possible not to resort to a brazing step and a step consisting of preparing surfaces to be brazed.