Shoe with interchangeable sole
10104936 ยท 2018-10-23
Inventors
Cpc classification
A63C17/20
HUMAN NECESSITIES
A43B13/141
HUMAN NECESSITIES
A43B3/244
HUMAN NECESSITIES
A43B5/1641
HUMAN NECESSITIES
A63C2017/0053
HUMAN NECESSITIES
International classification
A63C17/20
HUMAN NECESSITIES
Abstract
The convertible shoe with interchangeable sole consists of an upper to hold the foot and an interchangeable outsole. There is an attachment surface on the underside of the upper and an attachment surface on the topside of the outsole, and the two attachment surfaces are paired and configured to securely attach the two components while also being detachable to allow for the interchange of different outsoles having different tread surfaces. The attachment surfaces are a non-flat contoured shape. There are two protruding ridges on one surface, one substantially under the toe and the other under the heel and part of the arch. These mate with a recessed channel on the other surface. There is also attachment material on both surfaces that are mated and provide a secure attachment.
Claims
1. A shoe with an interchangeable sole comprising: an upper having a housing that is configured to hold a wearer's foot and that has a contoured underside attachment surface; an outsole having a tread and a contoured topside attachment surface; wherein said contoured underside attachment surface has a heel portion configured to be located under a heel of the wearer's foot, an arch portion configured to be located under an arch of the wearer's foot, and a toe portion configured to be located under a toe of the wearer's foot, and wherein further said contoured underside attachment surface is configured to follow the contour of the foot within the upper such that said heel portion is substantially flat, said arch portion is curved downwardly, and said toe portion curves to substantially flat from said arch portion to a slight upward toe kick; wherein said contoured topside attachment surface has a topside heel portion that matches said underside heel portion, a topside arch portion that matches said underside arch portion, and a topside toe portion that matches said underside toe portion such that the topside attachment surface mates with the underside attachment surface; wherein said contoured underside attachment surface includes a contiguous toe end protruding ridge located on said toe portion, wherein said contiguous toe end protruding ridge runs widthwise across the underside attachment surface configured to be behind the toes of the wearer's foot and then follows and is offset a uniform distance from a toe end outside perimeter and thereby defines an underside toe end attachment field therein, and a contiguous heel end protruding ridge located on said heel portion, wherein said contiguous heel end protruding ridge runs widthwise across the underside attachment surface below the arch and then follows and is offset a uniform distance from a heel end outside perimeter and thereby defines an underside heel end attachment field therein; said topside attachment surface includes a contiguous toe end recessed channel located on said toe portion, wherein said contiguous toe end recessed channel runs widthwise across the underside attachment surface behind the toes of the foot and then follows and is offset a uniform distance from a toe end outside perimeter, and thereby defines a topside toe end attachment field therein; and a heel end recessed channel located on said heel portion, wherein said contiguous heel end recessed channel runs widthwise across the underside attachment surface below the arch and then follows and is offset a uniform distance from a heel end outside perimeter, and thereby defines a topside heel end attachment field therein; wherein said contiguous toe end protruding ridge fits into said contiguous toe end recessed channel and said contiguous heel end protruding ridge fits into said contiguous heel end recessed channel, and wherein said underside toe end attachment field mates with said topside toe end attachment field and said underside heel end attachment field mates with said topside toe end attachment field to create a secure yet detachable attachment between said upper and said outsole.
2. The shoe with an interchangeable sole of claim 1 wherein multiple outsoles having different treads have said contoured topside attachment surface thereby allowing said upper to attach to outsoles having different treads.
3. The shoe with an interchangeable sole of claim 1 wherein said heel end attachment field and said toe end attachment field of the underside is covered with a hook side of hook and loop attachment material, and said heel end attachment field and said toe end attachment field of the topside is covered with a loop side of hook and loop attachment material.
4. The shoe with an interchangeable sole of claim 1 wherein said heel end attachment field and said toe end attachment field of the underside is covered with head and stem attachment material, and said heel end attachment field and said toe end attachment field of the topside is covered with head and stem attachment material.
5. The shoe with an interchangeable sole of claim 1 further including: a multiplicity of flex grooves located on said underside attachment surface between said toe end protruding ridge and said heel end protruding ridge that create a flex area on said upper, wherein said flex area minimizes the bending of the toe portion and heal portion of said underside attachment surface; and a multiplicity of flex grooves located on said topside attachment surface between said toe end recessed channel and said heel end recessed channel that create a flex area on said outsole wherein said flex area minimizes the bending of the toe portion and heal portion of said topside attachment surface; wherein when said outsole is attached to said upper said flex areas minimize bending of the attachment between the toe end protruding ridge and underside toe end attachment field and toe end recessed channel and topside toe end attachment field, and minimize bending of the attachment between the heel end protruding ridge and underside heel end attachment field and heel end recessed channel and topside heel end attachment field, thereby ensuring a secure attachment between the upper and the outsole.
6. The shoe with an interchangeable sole of claim 5, wherein said flex grooves are located under a ball of the wearer's foot.
7. The shoe with an interchangeable sole of claim 1 wherein: said underside attachment surface has an underside outside perimeter; said topside attachment surface has a topside outside perimeter; and wherein when said underside attachment surface is attached to said topside attachment surface, said underside outside perimeter and said topside outside perimeter align seamlessly to create a uniform outside perimeter.
8. The shoe with an interchangeable sole of claim 7 wherein: said toe end protruding ridge and heel end protruding ridge are offset a uniform distance from said underside outside perimeter to create an upper lip; said toe end recessed channel and heel end recessed channel are offset a uniform distance from said topside outside perimeter to create a lower lip; wherein when said underside attachment surface is attached to said topside attachment surface said upper lip touches said lower lip to form a seamless bond.
9. The shoe with an interchangeable sole of claim 1 wherein; said heel end protruding ridge runs the length of the heel portion of the underside attachment surface and then partially the length of the arch portion such that said heel end protruding ridge follows the contour of the arch portion, thereby making both the heel end protruding ridge and underside heel end attachment field contoured said heel end recessed channel runs the length of the heel portion of the topside attachment surface and then partially the length of the arch portion such that said heel end recessed channel follows the contour of the arch portion, thereby making both the heel end recessed channel and topside heel end attachment field contoured.
10. The shoe with an interchangeable sole of claim 1 wherein said protruding ridges and paired recessed channels have rectangular cross sections.
11. The shoe with an interchangeable sole of claim 8 wherein said outsole further includes an outsole outside perimeter and wherein said outsole outside perimeter has a ribbed surface to provide a gripping area.
12. The shoe with an interchangeable sole of claim 8 wherein; said outsole further includes an outsole outside perimeter; said upper further includes an upper outside perimeter, and wherein there is a small semi-circular cut-out in a heel end of said upper outside perimeter which exposes a small semi-circular portion of said lower lip to allow the gripping of the lower lip to separate outsole from upper.
13. The shoe with an interchangeable sole of claim 8 wherein: said underside toe end attachment field consists of attachment material disposed on an underside toe end attachment surface and said underside heel end attachment field consists of attachment material disposed on an underside heel end attachment surface; said topside toe end attachment field consists of attachment material disposed on a topside toe end attachment surface and said topside heel end attachment field consists of attachment material disposed on a topside heel end attachment surface; wherein said underside toe end attachment surface, said underside heel end attachment surface, said topside toe end attachment surface, and said topside heel and attachment surface are recessed to accommodate the thickness of the attachment material such that when said outsole is attached to said upper said attachment material mates, said protruding ridges mate with said recessed channels, and said upper lip mates with said lower lip to create a seamless bond.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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DETAILED DESCRIPTION OF THE INVENTION
(14) Detailed embodiments of the present invention are disclosed herein. It is to be understood, however, that the disclosed embodiments are merely exemplary of the invention and that the invention may be embodied in various and alternative forms. Therefore, specified structural and functional details disclosed herein are not to be interpreted as limitations, but merely as a basis for the claims and as a representative basis for teaching one skilled in the art to variously employ the present invention.
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(17) There are a variety of pressures and forces on a shoe when the person wearing the shoe is walking. If the shoe is considered on the X-Y-Z axis, where the shoe runs from front to back on the X axis, top to bottom on the Y axis, and side to side on the Z axis, the forces occur in all three dimensions. The forces are both static and dynamic, and constantly changing as the wearer walks and moves in the shoe. There are obviously vertical, or up and down, forces on the Y-axis, which are created by the wearer stepping onto the shoe and exerting downward pressure, as well as upward pressure when the wearer steps forward and pulls up on the upper. This is known in the shoe making industry as peel forces because these forces can cause the various layers of a shoe to peel apart. There are also dynamic forces as the wearer walks in the shoe. Many people step first onto their heel, which creates forward forces along the X-axis that slides the various layers of a shoe against each other. All people walk differently, and many twist their foot slightly while walking to create twisting forces. There are also lateral forces on both the X and Z axis where the components of the shoe slide on each other. Many people also have a slight twisting motion from the ball of the foot to the toes as they step off of their trailing foot as they step forward. This causes torque forces on the X and Z axes, and near the front portion of the shoe. These various forces are known as shear forces. The combination of the shear and peel forces, and the fact that these are dynamic forces, makes it difficult to keep separate components of a shoe attached.
(18) The geometry of the paired underside 40 and topside 50 attachment components allows the attached components to withstand all of these forces, and allows the outsole 30 to stay securely attached to the upper 20, until the wearer decides to separate the components and replace one style tread with another. One of the main places that a shoe flexes during walking is in the area just behind the ball B of the foot. This is because most people roll onto their toes as they step forward. This causes the shoe to bend the most just behind the ball B of the foot. The front part of the shoe, at and under the toes T, bends a little, but in many cases the slight curve of the toe kick allows the shoe to simply roll without bending. The heel portion h of the shoe is also not subject to significant bending forces, in part because the heel H of the foot F comes up in the opening of the housing 21 of the upper 20. As seen in
(19) Another unique feature is the contoured shape of the attachment between the upper 20 and the outsole 30. Since both the underside attachment surface 40 and topside attachment surface 50 are contoured to follow the curvature of the human foot, the attachment between the underside attachment surface 40 and top side attachment surface 50 is also contoured, and therefore when they are attached the mated attachment is non-planar, or not flat. It angles from the rear to the front or from the heel end h to the toe end t, and therefore can more easily withstand the planar sheer forces on the shoe. Specifically the heel end protruding ridge 41h runs from the flat portion of the heel end 40h through part but not all of the curved part of the arch portion 40a. Similarly the heel end recessed channel 51h runs along the flat portion of the heel end 50h through part but not all of the arch portion 50a. This is best seen in the side view of
(20) The paired attachment material 42 (42t & 42h) and 52 (52t & 52h) prevents the components from coming apart due to up and down or peel forces on the Y-axis. The placement of the protruding ridge 41 (41t & 41h) within the recessed channel 51 (51t & 51h) when the components are mated, is designed to account for all of the other shear forces and the X-axis & Z-axis. Since the paired ridge 41 and channel 51 runs just inside the perimeter of the components, it can withstand lateral and twisting forces, and thus ensure the components of the shoe can stay together. As noted, the contoured, or three dimensional non-uniform configuration allows the paired ridge 41 (41t & 41h) and channel 51 (51t & 51h) to account for all of the various three dimensional and non-vertical shear forces that are present on the shoe 100.
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(22) The upper lip 43 runs around the entire perimeter 26 of the underside attachment surface 40, and in the area between the toe end protruding ridge 41t and the perimeter 26 it is the toe end upper lip 43t, in the area between the flex grooves 49 and the perimeter it is the arch area upper lip 43a, and in the area between the heel end protruding ridge 41h and the perimeter 26 it is the heel end upper lip 43h. The lower lip 53 runs around the entire perimeter 36 of the topside attachment surface 50. In the area between the toe end recessed channel 51t and the perimeter 36 it is the toe end lower lip 53t, in the area between the flex grooves 59 and the perimeter 36 it is the arch area lower lip 53a, and in the area between the heel end recessed channel 51h and the perimeter 36 it is the heel end lower lip 53h. When the upper 20 is attached to the outsole 30 the upper lip 43 presses against the lower lip 53 to create a seal, and so that the upper outside perimeter 26 and outsole outside perimeter 36 create a flush seal between the upper and outsole, and a uniform outside perimeter around the convertible shoe 100.
(23) As seen in
(24) Disposed within the area defined within the two end protruding ridge 41t is toe end attachment material 41t, the heel end protruding ridge 41h is heel end attachment material 42h, the toe end recessed channel 51t is toe end attachment material 52t, and the heel end recessed channel 51h is heel end attachment material 52h. In the preferred embodiment the attachment material is hook and loop material commonly referred to with the trade name Velcro. If hook and loop material is used, then one side will use hook material and the other will use loop material. In the preferred embodiment the attachment material 42t & 42h on the underside 24 of the upper 20 will be hook material, and the attachment material 52t & 52h on the top side 35 of the outsole 30 will be loop material. In an alternate embodiment the attachment material 42 and 52 is Mushroom Velcro such as that sold under the brand name 3-M Dual Lock fastener. This material is known as mushroom Velcro because its cross section resembles a mushroom with a head protruding from a stem, and is also known as head and stem material. When two corresponding sheets of mushroom Velcro are pressed together the heads snap into the space created by the stems to produce a very secure fit. The attachment material 42 and 52 is adhered to the attachment surface 40 and 50 by gluing or other conventional and well known means.
(25) In one embodiment there are a series of parallel flex grooves 49 that run perpendicular to the width of the shoe and between the toe end protruding ridge 41t and the heel end protruding ridge 41h. The flex grooves 49 are grooves cut into the underside attachment surface 40, and are approximately 0.4 mm wide and 0.4 mm deep, but the precise dimensions can vary depending upon the size and style of the shoe. There are also a series of flex grooves 59 in the same position on the top side attachment surface 50 of the outsole 30. The flex grooves 49 and 59 are located at the front of the arch section 40a of the upper 20 and just behind the ball B of the wearer's foot, as shown in
(26) The upper 20 attaches to the outsole 30 as suggested by the exploded view of
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(28) When the outsole 30 is attached to the upper 20, the toe end protruding ridge 41t fits into the toe end recessed channel 51t, and the heel end protruding ridge 41h fits into the heel end recessed channel 51h, as shown in the cross-sectional views of
(29) When the outsole 30 is attached to the upper 20, the toe end attachment material 42t mates with the toe end attachment material 52t, and the heel end attachment material 42h mates with the heel end attachment material 42h. Since the attachment material on the upper is the same at the toe end and the heel end this is denoted in
(30) When the upper 20 is attached to the outsole 30 the upper lip 43 will sit directly on the lower lip 53 to create a seam around the perimeters 26 and 36 of the shoe. Because of modern molding techniques the seam will be very tight and will protect the attachment components of the shoe. Additionally, the mated protruding ridge 41 and recessed channel 51 will provide additional protection for the attachment material 42 and 52 from dirt and other extraneous material that is encountered during wear. When dirt and other material gets into the hook and loop material is can reduce the ability of the securely hold. Such fouling of the attachment material 42 and 52 can reduce the ability of the material to hold the components together. The mated ridge 41 and channel 51 protects the attachment material 42 and 52 and ensures that it retains its attachment strength throughout the life of the convertible shoe 100.
(31) In the preferred embodiment the main part of the attachment components, the underside attachment 40 and top side attachment 50 are made of injection molded plastic in a process well known in the art. The components can be made from a variety of molded plastic materials, including, but not limited to EVA plastic, PE plastics, PU plastic, or any other molded plastic materials well known in the art.
(32) The shoe upper 20 can be any number of common styles and variations. The upper will most commonly be an enclosed style shoe, but it is possible to be a sandal or open back style shoe. The upper 20 can be made of any common material for making shoe uppers including cloth and leather, as well as a variety of other natural or synthetic materials.
(33) The attachment means described above are designed to hold the outsole 30 securely to the upper 20 to deal with the dynamic forces of walking. The combination of the protruding ridges 41t and 41h mating with the recessed channels 51t and 51h, and the attachment materials 42t and 42h mating with the attachment materials 52t and 52h are able to withstand all of the three dimensional forces in the X, Y, and Z axes on the convertible shoe 100. In the current design the combination of the paired attachment material 42 and 52, the curved and non-planar attachment surfaces 40 and 50, and the paired protruding ridges 41t & 41h and recessed channels 51t & 51h, has proven to have sufficient holding strength to hold the components together during walking. Unfortunately the strength of the bond created makes it difficult to separate the components so additional design features have been added to make it easier to separate the components.
(34) In one embodiment the heel portion of the outsole 30h has a series of wave shaped ridges on the outsole perimeter 36, which is seen in
(35) The main purpose of the convertible shoe with interchangeable sole is to allow the user to convert the shoe from one configuration to another. The most preferred embodiment allows the user to convert from a dress style shoe to a golf shoe.
(36) The present invention is well adapted to carry out the objectives and attain both the ends and the advantages mentioned, as well as other benefits inherent therein. While the present invention has been depicted, described, and is defined by reference to particular embodiments of the invention, such reference does not imply a limitation to the invention, and no such limitation is to be inferred. The depicted and described embodiments of the invention are exemplary only, and are not exhaustive of the scope of the invention. Consequently, the present invention is intended to be limited only be the spirit and scope of the claims, giving full cognizance to equivalents in all respects.