Ball valve with pressure relief feature
10107406 ยท 2018-10-23
Assignee
Inventors
Cpc classification
F16K31/1221
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16K15/1823
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16K17/0406
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16K17/168
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Y10T137/87555
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
F16K15/1848
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16K15/046
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Y10T137/87338
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
F16K5/0605
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Y10T137/2584
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
Y10T137/86726
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
F16K27/067
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16K15/044
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16K5/06
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Y10T137/87523
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
F16K15/048
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16K31/44
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F16K17/168
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16K31/122
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16K15/04
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16K17/04
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16K15/18
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16K31/44
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16K11/076
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16K5/06
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
A valve assembly includes a valve body defining a main flow pathway (28) and a bypass channel (52) for bypassing the main flow pathway. A ball (20) is located in the main flow pathway and is moveable between an open position and a closed position. When the ball is in the open position, an open pathway through the ball fluidly completes the main flow pathway to provide an ordinary flow, and when the ball is in the closed position the ball blocks the main flow pathway. A pressure relief feature (50) is disposed in the bypass channel (52), and the valve body further defines a pressure relief passage (62) comprising a clearance between an outer surface of the ball (20) and the valve body. The pressure relief feature (50) permits a relief flow from the bypass channel (52) through the pressure relief passage (62) around the ball (20), and to the outlet (24) to relieve excess pressure in the connecting inlet piping (22).
Claims
1. A valve assembly comprising: a valve body defining a main flow pathway comprising an inlet and an outlet, and defining a bypass channel in fluid communication with the inlet; a ball located in the main flow pathway and that is moveable between an open position and a closed position; the ball defining an open pathway through the ball wherein when the ball is in the open position the open pathway fluidly connects the inlet to the outlet to complete the main flow pathway, and when the ball is in the closed position the ball blocks the main flow pathway between the inlet and the outlet; a pressure relief feature disposed in the bypass channel; and the valve body further defining a pressure relief passage comprising a clearance between an outer surface of the ball and the valve body; wherein when the ball is in the closed position and a pressure differential from the inlet to the outlet exceeds a threshold, the pressure relief feature is configured to permit a relief flow from the bypass channel through the pressure relief passage to the outlet.
2. The valve assembly of claim 1, wherein when the ball is in the closed position, the open pathway fluidly connects the pressure relief passage to the outlet.
3. The valve assembly of claim 2, wherein the ball further defines a relief outlet, and when the ball is in the closed position, the relief outlet fluidly connects the open pathway to the outlet.
4. The valve assembly of claim 1, wherein the pressure relief feature comprises a ball check valve including a check ball that is biased by an elastic element against a valve seat portion of the valve body.
5. The valve assembly of claim 4, wherein the elastic element is a biasing spring.
6. The valve assembly of claim 5, wherein the pressure relief feature further comprises a cage that retains the spring and check ball.
7. The valve assembly of claim 4, wherein when the ball is in the closed position and the pressure differential exceeds the threshold, the check ball is configured to move off the valve seat to permit the relief flow through the pressure relief feature.
8. The valve assembly of claim 1, wherein the pressure relief feature comprises a poppet that is biased by an elastic element against a rigid valve seat fixed within the valve body.
9. The valve assembly of claim 8, wherein the elastic element is a biasing spring.
10. The valve assembly of claim 8, wherein when the ball is in the closed position and the pressure differential exceeds the threshold, the poppet is configured to move off the valve seat to permit the relief flow through the pressure relief feature.
11. The valve assembly of claim 10, wherein the valve body defines a second bypass channel that fluidly connects the pressure relief feature to the pressure relief passage.
12. The valve assembly of claim 8, further comprising a cap that is connectable to the valve body and configured to house at least a portion of the pressure relief feature.
13. A valve assembly comprising: a valve body including an inlet portion, an outlet portion, and a center portion that connects the inlet portion to the outlet portion; an isolating element located in the center portion and configured to control a flow of a fluid along a main flow pathway from the inlet portion to the outlet portion; a pressure relief feature disposed integrally within the center portion of the valve body to permit a relief flow bypassing the main flow pathway when a pressure differential from the inlet portion to the outlet portion exceeds a threshold; and the center portion defining a relief passage around the isolating element to permit the relief flow to flow from the pressure relief feature around the isolating element to the outlet portion when the pressure differential exceeds the threshold; wherein the isolating element comprises a ball that is moveable between an open position and a closed position to control a flow of a fluid along a main flow pathway from the inlet portion to the outlet portion; and wherein the ball defines an open pathway and a relief outlet for communicating the relief flow from the relief passage to the outlet portion when the ball is in the closed position.
14. The valve assembly of claim 13, wherein the open pathway fluidly connects the inlet portion directly to the outlet portion to complete the main flow pathway when the ball is in the open position.
15. The valve assembly of claim 14, wherein the ball has a wall that blocks flow directly from the inlet portion to the outlet portion when the valve assembly is in the closed position, and the relief flow bypasses the main flow pathway through the pressure relief feature when the pressure differential exceeds the threshold.
16. The valve assembly of claim 13, further comprising a valve stem that is operable to drive the ball between the open position and the closed position.
17. The valve assembly of claim 13, wherein the pressure relief feature comprises a ball check valve including a check ball that is biased by an elastic element against a valve seat portion of the valve body.
18. The valve assembly of claim 13, wherein the pressure relief feature comprises a poppet that is biased by an elastic element against a rigid valve seat fixed within the valve body; and the valve assembly further comprises a cap that is connectable to the valve body and configured to house at least a portion of the pressure relief feature.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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DETAILED DESCRIPTION
(7) Embodiments of the present invention will now be described with reference to the drawings, wherein like reference numerals are used to refer to like elements throughout. It will be understood that the figures are not necessarily to scale.
(8)
(9) In general, as further detailed below in exemplary embodiments, an isolating element is located in the center portion and is configured to control a flow of a fluid along the main flow pathway from the inlet portion to the outlet portion. The isolating element may be a ball that is rotatable between an open position and a closed position to control a flow of a fluid along a main flow pathway from the inlet portion to the outlet portion. A pressure relief feature is disposed integrally within the center portion of the valve body to permit a relief flow bypassing the main flow pathway when a pressure differential from the inlet portion to the outlet portion exceeds a threshold. The center portion defines a relief passage around the isolating element to permit the relief flow to flow from the pressure relief feature around the isolating element to the outlet portion when the pressure differential from the inlet portion to the outlet portion exceeds the threshold.
(10)
(11) As seen in
(12) Referring to the specific exemplary embodiment depicted in the figures, the cross-sectional views show the main flow pathway from an inlet pathway 22 through the inlet portion 14 of the valve body, to an outlet pathway 24 through the outlet portion 16 of the valve body. The valve components including the ball 20 are housed within the center portion 18 of the valve body 12. The ball 20 includes a wall 26 that defines an open pathway 28 through the ball. In the first or closed position of ball 20 shown in
(13) Control of flow through the main flow pathway is achieved by operation of a valve stem 30 that is operable to drive the ball 20 between the open position and the closed position. The valve stem 30 may include a control element 32 that cooperates with a portion of the ball 20 to move ball 20 between the open and closed positions. In one example configuration shown in the figures, the control element 32 may constitute a key 34 that fits within a key slot 36 in the ball. With such configuration, operation of the valve stem 30 results in the control element 32 interacting against the ball 20 drive the ball into either of the first/closed or second/open positions.
(14) The valve stem 30 also may be sealed against the valve body 12 by one or more shaft seals 40. The shafts seals may be o-ring seals or other suitable annular sealing elements that extend around the valve stem 30. In addition, the ball 20 may be sealed against the valve body by annular ball seals 42 and 44. The ball seal 42 may be provided on the inlet side, and the ball seal 44 may be provided on the outlet side, so as to seal the ball relative to the main flow pathway.
(15) In ordinary operation, in the first or closed position of
(16) To relieve such potentially dangerous build-up of pressure, the present invention includes an enhanced pressure relief feature 50. Generally, the pressure relief feature is disposed in a bypass channel that is in fluid communication with the inlet, and the valve body further defines a pressure relief passage comprising a clearance between an outer surface of the ball and the valve body. When the ball is in the closed position and a pressure differential between the inlet and the outlet exceeds the threshold, the pressure relief feature is configured to permit a relief flow from the bypass channel through the pressure relief passage to the outlet.
(17) The pressure relief feature more specifically may be configured as a pressure relief valve 54. The bypass channel 52 leads to the pressure relief valve 54. In exemplary embodiments, the pressure relief valve 54 may be configured as a ball check valve, although any suitable valve known in the art for relieving pressure may be employed. The close-up view portion of
(18) In general, when the isolation ball 20 is in the closed position and the pressure differential exceeds the threshold, the check ball is configured to move off the valve seat to permit the relief flow through the pressure relief feature. Referring to the figures, when the pressure differential subjected to the bypass channel 52 of the isolation valve assembly 10 builds up above the threshold pressure differential, the pressure relief valve 54 opens to permit a pressure relief flow from the inlet pathway 22 through the bypass channel 52 and the pressure relief valve 54, and ultimately out through the outlet pathway 24. For example, the excessive pressure differential may move the check ball 56 off of the valve seat 60 against the bias of the elastic element 58 to an open position. With the check ball moved off the valve seat to the open position, a relief flow is now permitted from the bypass channel 52 and through the pressure relief valve 54. The pressure differential across the isolation valve assembly 10 will then decrease due to the pressure relief flow. Once the pressure differential falls below the threshold, the bias of the elastic element 58 will dominate and force the check ball 56 back into the closed position against the valve seat 60.
(19) Details of the relief flow pathway are particularly illustrated with reference to
(20) The configuration of the pressure relief feature 50 of the present invention has significant advantages over conventional configurations. The isolation ball valve assembly 10 is configured with such pressure relief feature 50 integral within the valve body 12. The integral configuration reduces the number of braze joints as compared to existing two-valve solutions with multiple parallel flow pathways, thereby reducing cost in brazing materials, labor to create the joints, and materials. By reducing the number of braze joints, potential leak paths through the system also are reduced which enhances valve reliability.
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(22) The pressure relief feature 70, similarly as in the previous embodiment, may be disposed in a first bypass channel 72 that extends from the inlet fluid pathway 22 and through the center portion 18 of the valve body 12. The bypass channel 72 leads to a pressure relief valve 74. In the embodiment of
(23) In general, when the isolation ball 20 is in the closed position and the pressure differential from the inlet to the outlet exceeds the threshold, the poppet is configured to move off the valve seat to permit the relief flow through the pressure relief feature. Referring to
(24) In the embodiment of
(25) An aspect of the invention, therefore, is a valve assembly. In exemplary embodiments, the valve assembly includes a valve body defining a main flow pathway comprising an inlet and an outlet, and defining a bypass channel in fluid communication with the inlet; a ball located in the main flow pathway and that is moveable between an open position and a closed position; the ball defining an open pathway through the ball wherein when the ball is in the open position the open pathway fluidly connects the inlet to the outlet to complete the main flow pathway, and when the ball is in the closed position the ball blocks the main flow pathway between the inlet and the outlet; a pressure relief feature disposed in the bypass channel; and the valve body further defining a pressure relief passage comprising a clearance between an outer surface of the ball and the valve body. When the ball is in the closed position and a pressure differential from the inlet to the outlet exceeds a threshold, the pressure relief feature is configured to permit a relief flow from the bypass channel through the pressure relief passage to the outlet. The valve assembly may include one or more of the following features, either individually or in combination.
(26) In an exemplary embodiment of the valve assembly, when the ball is in the closed position, the open pathway fluidly connects the pressure relief passage to the outlet.
(27) In an exemplary embodiment of the valve assembly, the ball further defines a relief outlet, and when the ball is in the closed position, the relief outlet fluidly connects the open pathway to the outlet.
(28) In an exemplary embodiment of the valve assembly, the pressure relief feature comprises a ball check valve including a check ball that is biased by an elastic element against a valve seat portion of the valve body.
(29) In an exemplary embodiment of the valve assembly, the elastic element is a biasing spring.
(30) In an exemplary embodiment of the valve assembly, the pressure relief feature further comprises a cage that retains the spring and check ball.
(31) In an exemplary embodiment of the valve assembly, when the ball is in the closed position and the pressure differential exceeds the threshold, the check ball is configured to move off the valve seat to permit the relief flow through the pressure relief feature.
(32) In an exemplary embodiment of the valve assembly, the pressure relief feature comprises a poppet that is biased by an elastic element against a rigid valve seat fixed within the valve body.
(33) In an exemplary embodiment of the valve assembly, the elastic element is a biasing spring.
(34) In an exemplary embodiment of the valve assembly, when the ball is in the closed position and the pressure differential exceeds the threshold, the poppet is configured to move off the valve seat to permit the relief flow through the pressure relief feature.
(35) In an exemplary embodiment of the valve assembly, the valve body defines a second bypass channel that fluidly connects the pressure relief feature to the pressure relief passage.
(36) In an exemplary embodiment of the valve assembly, the valve assembly further includes a cap that is connectable to the valve body and configured to house at least a portion of the pressure relief feature.
(37) In another embodiment of the valve assembly, the valve assembly may include a valve body including an inlet portion, an outlet portion, and a center portion that connects the inlet portion to the outlet portion; an isolating element located in the center portion and configured to control a flow of a fluid along a main flow pathway from the inlet portion to the outlet portion; a pressure relief feature disposed integrally within the center portion of the valve body to permit a relief flow bypassing the main flow pathway when a pressure differential from the inlet portion to the outlet portion exceeds a threshold; and the center portion defining a relief passage around the isolating element to permit the relief flow to flow from the pressure relief feature around the isolating element to the outlet portion when the pressure differential exceeds the threshold. The other embodiment of the valve assembly may include one or more of the following features, either individually or in combination.
(38) In an exemplary embodiment of the valve assembly, the isolating element comprises a ball that is moveable between an open position and a closed position to control a flow of a fluid along a main flow pathway from the inlet portion to the outlet portion.
(39) In an exemplary embodiment of the valve assembly, the ball defines an open pathway and a relief outlet for communicating the relief flow from the relief passage to the outlet portion when the ball is in the closed position.
(40) In an exemplary embodiment of the valve assembly, the open pathway fluidly connects the inlet portion directly to the outlet portion to complete the main flow pathway when the ball is in the open position.
(41) In an exemplary embodiment of the valve assembly, the ball has a wall that blocks flow directly from the inlet portion to the outlet portion when the valve assembly is in the closed position, and the relief flow bypasses the main flow pathway through the pressure relief feature when the pressure differential exceeds the threshold.
(42) In an exemplary embodiment of the valve assembly, the valve assembly further includes a valve stem that is operable to drive the ball between the open position and the closed position.
(43) In an exemplary embodiment of the valve assembly, the pressure relief feature comprises a ball check valve including a check ball that is biased by an elastic element against a valve seat portion of the valve body.
(44) In an exemplary embodiment of the valve assembly, the pressure relief feature comprises a poppet that is biased by an elastic element against a rigid valve seat fixed within the valve body, and the valve assembly further includes a cap that is connectable to the valve body and configured to house at least a portion of the pressure relief feature.
(45) Although the invention has been shown and described with respect to a certain embodiment or embodiments, it is obvious that equivalent alterations and modifications will occur to others skilled in the art upon the reading and understanding of this specification and the annexed drawings. In particular regard to the various functions performed by the above described elements (components, assemblies, devices, compositions, etc.), the terms (including a reference to a means) used to describe such elements are intended to correspond, unless otherwise indicated, to any element which performs the specified function of the described element (i.e., that is functionally equivalent), even though not structurally equivalent to the disclosed structure which performs the function in the herein illustrated exemplary embodiment or embodiments of the invention. In addition, while a particular feature of the invention may have been described above with respect to only one or more of several illustrated embodiments, such feature may be combined with one or more other features of the other embodiments, as may be desired and advantageous for any given or particular application.