DEBURRING DEVICE AND CNC GEAR-CUTTING MACHINE COMPRISING SUCH A DEBURRING DEVICE
20180297134 · 2018-10-18
Inventors
Cpc classification
International classification
Abstract
A deburring device (50) for deburring bevel gears, having a first deburring spindle (51) for attaching a first deburring tool (60.1), wherein the first deburring spindle (51) is rotationally drivable by means of a drive about a first deburring spindle axis (Q1), wherein the deburring device (50) additionally comprises a second deburring spindle (52) for attaching a second deburring tool (60.2), wherein the second deburring spindle (52) is rotationally drivable by means of a drive about a second deburring spindle axis (Q2), and wherein the first deburring spindle axis (Q1) and the second deburring spindle axis (Q2) extend parallel to one another.
Claims
1. A deburring device for deburring bevel gears, comprising a first deburring spindle configured for attachment of a first deburring tool thereto, wherein the first deburring spindle is rotationally drivable by a drive about a first deburring spindle axis, and a second deburring spindle configured for attachment of a second deburring tool thereto, wherein the second deburring spindle is rotationally drivable by a drive about a second deburring spindle axis, wherein the first deburring spindle axis and the second deburring spindle axis extend substantially parallel to one another.
2. The deburring device according to claim 1, wherein the first deburring spindle axis and the second deburring spindle axis extend coaxially with one another.
3. The deburring device according to claim 1, wherein a single drive defines the drive for rotationally driving the first deburring spindle and the drive for rotationally driving the second deburring spindle and is adapted to rotationally drive the first deburring spindle about the first deburring spindle axis and the second deburring spindle about the second deburring spindle axis.
4. The deburring device according to claim 3, further including a transmission adapted to convert rotational movement of a central shaft rotatably driven by the single drive into a rotational movement of the first deburring spindle about the first deburring spindle axis and of the second deburring spindle about the second deburring spindle axis.
5. The deburring device according to claim 4, wherein the first deburring spindle includes a first spindle shaft, the transmission includes a first bevel gear and a second bevel gear, the central shaft defines a rotational axis and the first bevel gear, the first spindle shaft defines the second bevel gear, and the first and second bevel gears are adapted to intermesh and roll on one another such that the first deburring spindle axis intersects the rotational axis of the central shaft.
6. The deburring device according to claim 4, wherein the first deburring spindle comprises a first spindle shaft, and the second deburring spindle comprises a second spindle shaft mechanically connected to the first spindle shaft.
7. The deburring device according to claim 1, further comprising a pivot axis configured to enable joint rotation of the first deburring spindle and the second deburring spindle about the pivot axis.
8. The deburring device according to claim 7, wherein the pivot axis is substantially perpendicular to the first deburring spindle axis and the second deburring spindle axis.
9. The deburring device according to claim 7, wherein the pivot axis is coaxial with a rotational axis of a central shaft configured to rotatably drive the first deburring spindle and of the second deburring spindle.
10. A CNC gear-cutting machine comprising: a first tool spindle adapted to hold and rotationally drive a gear-cutting tool; a second tool spindle adapted to hold and rotationally drive a workpiece; and a deburring device adapted to deburr bevel gears comprising a first deburring spindle configured for attachment of a first deburring tool thereto, wherein the first deburring spindle is rotationally drivable by a drive about a first deburring spindle axis; and a second deburring spindle configured for attachment of a second deburring tool thereto, wherein the second deburring spindle is rotationally drivable by a drive about a second deburring spindle axis; wherein the first deburring spindle axis and the second deburring spindle axis extend substantially parallel to one another; wherein the CNC gear-cutting machine defines at least six axes.
11. The CNC gear-cutting machine according to claim 10, wherein a single drive defines the drive for rotationally driving the first deburring tool and the drive for rotationally driving the second deburring tool and is configured to jointly rotate the first deburring tool and the second deburring tool.
12. The CNC gear-cutting machine according to claim 10, wherein the CNC gear-cutting machine is adapted to deburr bevel gears using the first deburring tool or the second deburring tool for deburring bevel gears with a rotational or a pivoting movement.
13. The CNC gear-cutting machine according to claim 10, wherein the first deburring spindle axis and the second deburring spindle axis extend coaxially with one another.
14. The CNC gear-cutting machine according to claim 11, wherein a single drive defines the drive for rotationally driving the first deburring spindle and the drive for rotationally driving the second deburring spindle, and is adapted to rotationally drive the first deburring spindle about the first deburring spindle axis and the second deburring spindle about the second deburring spindle axis.
15. The CNC gear-cutting machine according to claim 11, further including a transmission adapted to convert rotational movement of a central shaft rotatably driven by the single drive into a rotational movement of the first deburring spindle about the first deburring spindle axis and of the second deburring spindle about the second deburring spindle axis.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0038] Other advantages and features will become apparent from the following detailed description, which are to be understood not to be limiting and which will be described in greater detail hereafter with reference to the drawings, wherein:
[0039]
[0040]
[0041]
[0042]
[0043]
[0044]
[0045]
[0046]
[0047]
DETAILED DESCRIPTION
[0048]
[0049] In
[0050] The bevel gear pinion 10 has a main body in the example shown, which is defined by two truncated cones having corresponding cone lateral surfaces. These cone lateral surfaces, to be precise, are truncated cone lateral surfaces. The two truncated cones are arranged coaxially to the workpiece spindle axis B. The workpiece spindle axis B can be seen in
[0051] The teeth 15.r. and 15.l of the bevel gear pinion 10 extend along the head truncated cone lateral surface. The truncated cone lateral surface 17 in
[0052] In the transition region from the teeth 15.r. and 15.l to the truncated cone lateral surface 17, primary burrs 20 can arise during the cutting machining (referred to here as gear-cutting or gear-cutting machining) (see
[0053] The primary burrs 20 form at the concave tooth flanks 16.r, or in the transition region of the concave tooth flanks 16.r to the truncated cone lateral surface 17. However, it is to be noted that primary burrs 20 can occur both at the tooth flanks and also at the root 18.
[0054] A primary burr 20 usually arises in the mentioned regions if milling is performed from the inside to the outside during the gear-cutting, i.e., if a tool, coming from the head K to the base F through the tooth gap 14, exits from this tooth gap 14 in the region of the truncated cone lateral surface 17. In
[0055] To now be able to remove the primary burrs 20, the bevel gear 10 is chamfered in a bevel gear gear-cutting machine 200 (see, for example,
[0056] To create a second chamfer 13 along the resulting chamfer edge 12.l (see
[0057]
[0058] The principles disclosed herein may also be applied to other CNC gear-cutting machines 200, however, which are equipped with the deburring device 50.
[0059] The CNC gear-cutting machine 200 can be constructed as follows. The machine 200 can comprise a machine housing 201, which enables a tool spindle 204 to be guided linearly vertical along a coordinate axis X (first axis), linearly horizontal along a coordinate axis Y (second axis), and linearly horizontal along a coordinate axis Z (third axis). The mentioned tool spindle 204 can be arranged hanging on the machine 200, for example, wherein the corresponding tool spindle axis A (fourth axis) hangs vertically in space. The tool spindle 204 bears a tool, a cutter head 202 having multiple bar cutters (the bar cutters are not visible) by way of example here.
[0060] A first pivot device 203 can be provided on the machine 200, for example, which bears a workpiece spindle 205 having a workpiece spindle axis B (fifth axis). The workpiece spindle 205 including workpiece spindle axis B can be pivoted about a pivot axis (C axis; sixth axis) of the first pivot device 203. The pivot axis C is perpendicular to the tool spindle axis A and extends horizontally in space here. If one looks from the front in the direction of the pivot axis C at the machine 200 of
[0061] The workpiece spindle 205 bears a spiral-toothed bevel gear pinion as the workpiece 10 in the example shown. The first pivot device 203 is pivotable about the C axis such that the workpiece 10 is pivotable into a machining position below the gear-cutting tool 202. Moreover, the workpiece 10 can be transferred into the position shown in
[0062] In addition, the deburring device 50 has, for example, infeed device(s), to move the deburring tool 60.1 or the deburring tool 60.2 in relation to the bevel gear workpiece 10 and be able to bring them into interaction therewith.
[0063] The infeed device can comprise in some embodiments, for example, a pivot axis D (in a hanging constellation here) and/or a linear axis X2, as shown by way of example in
[0064] The pivot axis D can be coincident in at least some embodiments with the rotational axis of a central shaft 71, as shown in
[0065] The deburring device 50, comprising a deburring cutter head 60.1 and a deburring cutter head 60.2, can further comprise, for example, a linear axis X2 (seventh axis) and deburring spindle axes Q1 (eighth axis) and Q2 (ninth axis) as shown in
[0066] The two deburring spindle axes Q1 and Q2 are coaxial to one another in some embodiments. However, embodiments are also possible in which the two deburring spindle axes Q1 and Q2 extend parallel to one another, but have a slight spatial offset to one another.
[0067] The deburring spindle axes Q1 (eight axis) and Q2 (ninth axis) may be driven in opposite directions in some embodiments.
[0068] Using one or more of the mentioned axes, the deburring tool 60.1 or 60.2 can be moved into a starting position suitable for the deburring in relation to the bevel gear workpiece 10.
[0069] The workpiece 10 is then rotationally driven about the workpiece spindle axis B and the deburring tool 60.1 and/or 60.2 is/are rotationally driven about the deburring spindle axis Q1 or Q2 and they are moved in relation to one another. In a continuous method, the cutting edges of the deburring tool 60.1 or 60.2 (for example, the cutting edges of the deburring cutters 61 of the deburring cutter head 60.1 or the deburring cutter head 60.2) execute corresponding chamfering movements at the predetermined edges 11.r and/or 11.l of the bevel gear 10. In the scope of this procedure, which is referred to as the first pass, the first chamfers 12 are created. The result of this first pass is shown by way of example in
[0070] In the scope of a second pass, which is carried out in some embodiments on the same machine 200, a second chamfer 13 is created in the region of the first chamfer 12. This takes place either using the same deburring tool 60.1 or using another (second) deburring cutter head 60.2. The result of this second pass is shown by way of example in
[0071] As already mentioned, a different deburring tool can be used during the second pass than during the first pass. In the first pass, for example, a deburring tool 60.1 can be used and in the second pass, for example, a deburring tool 60.2 can be used. However, it is also possible in some embodiments to use the deburring tool 60.2 in the first pass, for example, and to use the deburring tool 60.1 in the second pass, for example.
[0072] To alternatively (as needed) be able to use either the first deburring tool 60.1 or the second deburring tool 60.2, the machine 200, or the deburring device 50, respectively, can have a pivot axis D, as shown in
[0073] The pivot axis D can also have a different orientation in space in some embodiments, however. The specific arrangement of the optional pivot axis D is dependent on the overall configuration of all axes of the machine 200, since it is important to move the workpiece 10 and the presently used deburring tool 60.1 or 60.2 in relation to one another such that a suitable deburring movement can be executed.
[0074] To be able to implement the chamfering/deburring in the continuous method, bevel gear gear-cutting machines 200 may have at least six numerically controlled axes, as shown by way of example in
[0075] However, other CNC bevel gear gear-cutting machines 200 can also be refitted or equipped with seven, eight, or nine numerically controlled axes, as already explained on the basis of
[0076] A further deburring device 50 will be described hereafter. The deburring device 50 shown in
[0077] A carriage 30 having a deburring device 50 is provided on a machine stand and/or on a housing (for example, on the housing 201 of the machine 200). The carriage 30 enables a linear displacement of the deburring device 50 in relation to the bevel gear 10. The corresponding linear axis is referred to here as the X2 axis and extends parallel to the X axis, for example (see
[0078] The deburring device 50 comprises in some embodiments a first deburring spindle 51 having the above-mentioned deburring spindle axis Q1, which has a horizontal orientation here in the example shown. A deburring tool can be fastened on the deburring spindle 51, which is referred to as the first deburring tool 60.1, as shown in
[0079] The two axes X2 and D, which are associated with the deburring device 50, are in the illustrated embodiment CNC-controlled auxiliary axes. A bevel gear gear-cutting machine 200 comprising a deburring device 50 can therefore have a total of eight numerically controlled axes A, B, C, X, Y, Z, X2, and Q1/Q2. In the constellation shown in
[0080] Numerically controlled axes are in this context are axes which may be activated via a programmable controller. The numerically controlled axes are designed and arranged such that by adjusting at least one of the axes, the workpiece spindle 205 including the bevel gear 10 is movable in relation to the deburring tool 60.1 or 60.2 such that cutting edges of the deburring tool 60.1 or 60.2, with simultaneous coupled rotation of the workpiece spindle 205 about the workpiece spindle axis B and the deburring tool 60.1 about the deburring spindle axis Q1 or Q2, plunge in succession into tooth intermediate spaces 14 of adjacent teeth 15.r, 15.l of the bevel gear 10 and execute a chamfering or deburring movement with respect to the predefined tooth edges 11.r, 11.l and chamfer edges 12.l of the bevel gear 10.
[0081] As indicated in
[0082] One or more of the numerically controlled axes are used in some embodiments to move the cutting edges of the deburring tool 60.1 or 60.2 in relation to the workpiece 10. Before carrying out the second pass of the method, the machine setting of the bevel gear gear-cutting machine 200 is changed such that, for example, the cutting edges of the second deburring tool 60.2 are steeper in relation to the affected edges of the workpiece 10 than in the scope of the first pass.
[0083] Since the bevel gear workpiece 10 rotates at a predefined first angular velocity about the workpiece axis B and the deburring tool 60.1 rotates at a second angular velocity about the deburring spindle axis Q1, and since the two rotational movements are performed (electronically) coupled, complex helical flight paths in three-dimensional space result for the cutter inserts 61 of the deburring tool 60.1.
[0084] The second deburring tool 60.2 accordingly also defines a complex helical flight path in three-dimensional space in the second pass.
[0085] The deburring device 50 of
[0086] In the pivot position of the deburring device 50 shown in
[0087] The bevel gear gear-cutting machine 200 of
[0088] A lower region of the carriage 30 can be seen in
[0089] It can be seen well in
[0090] Each deburring cutter head 60.1, 60.2 can be constructed according to the following principle, wherein the following specifications are merely to be understood as an example. This principle will be explained on the basis of the deburring cutter head 60.1 shown on the left in
[0091] The example of a suitable deburring miller can be inferred from granted European patent EP1598137 B1.
[0092] The deburring cutter head 62.1 can be screwed onto the deburring spindle 51 via a plate 62 and screws (not shown). A main holder 63 is provided, which has various elements for accommodating the cutter inserts 61 (for example, in the form of bar-shaped deburring cutters). Three cutter inserts 61 are visible in
[0093] In some embodiments, the deburring cutter head 60.2 can be constructed similarly or exactly as the deburring cutter head 60.1. It can be seen in
[0094] In some embodiments, cutter inserts 61, 64 may be made of hard metal, steel, or cutting ceramic. This is a substantial difference from conventional deburring millers. In one embodiment, micro-grain hard metal is used, because then the cutting edges of the cutter inserts 61, 64 remain sharp for a long time and cut cleanly.
[0095]
[0096] A deburring tool 60.1 is provided at the left end of the spindle shaft 55, which has multiple cutter inserts 61 having cutting edges on the outer circumference. The deburring tool 60.1 has a central borehole 66 here, through which a fastening screw 67 is screwed into the spindle shaft 55.
[0097] A further central borehole 68 is provided on the spindle shaft 55 in the region of the bevel gear 56. A second spindle shaft 57 is screwed using a pin-shaped extension 58 having external thread into this central borehole 68. The two spindle shafts 55 and 57 are rotationally driven in solidarity by the shaft 71 by way of this type of the connection.
[0098] A deburring tool 60.2 is provided at the right end of the spindle shaft 57, which has multiple cutter inserts 64 having cutting edges on the outer circumference. The deburring tool 60.2 has a central borehole 68 here, through which a fastening screw 69 is screwed into the spindle shaft 57.
[0099] Instead of equipping both deburring spindles 60.1, 60.2 with the same deburring tool (as shown in
[0100] The first deburring spindle can comprise, for example, a deburring cutter head 60.1 having cutter inserts 61, while the second deburring spindle comprises a solid tool, for example, or vice versa.
[0101] The deburring device 50 can comprise an oil sump, for example, which is terminated by a lower lid or housing 59.
[0102] The first deburring tool 60.1 and the second deburring tool 60.2 are rotationally driven in solidarity in some embodiments by a common drive 70 (see
[0103] No noticeable time losses result for the deburring on the gear-cutting machine in two passes, since due to the use of two deburring tools 60.1, 60.2, it is possible to work in the continuous method at relatively high cutting speeds and because if needed, one, the other, or alternately both deburring tools 60.1, 60.2 can be used.
[0104] The applicant reserves the right to incorporate features from the description and the patent claims, which includes parts of sentences from the description and the claims, in a claim and, in particular, to make them the subject matter of a new patent claim.
[0105] Terms like substantially, preferably and the like and indications that may possibly be understood to be inexact are to be understood to mean that a deviation from the normal value is possible.
[0106] Unless stated otherwise, terms such as, for example, comprises, has, includes, and all forms thereof, are considered open-ended, so as not to preclude additional elements and/or features.
[0107] Also unless stated otherwise, terms such as, for example, a and one are considered open-ended, and do not mean only a and only one, respectively.
[0108] Also, unless stated otherwise, the phrase a first does not, by itself, require that there also be a second.
[0109] Also unless stated otherwise, terms such as, for example, in response to and based on mean in response at least to and based at least on, respectively, so as not to preclude being responsive to and/or based on, more than one thing.
[0110] While the above describes certain embodiments, those skilled in the art should understand that the foregoing description is not intended to limit the spirit or scope of the invention. It should also be understood that the embodiments of the present disclosure described herein are merely exemplary and that a person skilled in the art may make any variations and modification without departing from the spirit and scope of the disclosure. All such variations and modifications, including those discussed above, are intended to be included within the scope of the disclosure.