DEHUMIDIFYING METHOD AND DEHUMIDIFYING DEVICE

Abstract

A dehumidifying method includes: a dehumidifying step of causing an adsorption surface of a desiccant wheel to adsorb water vapor in the supply air; a cooling step of cooling the supply air dehumidified in the dehumidifying step with an air cooler constituting a part of a heat pump device; a first temperature increasing step of increasing a temperature of the supply air cooled in the cooling step with a temperature increasing medium to reduce a relative humidity of the supply air; a supplying step of supplying an air conditioning chamber with the supply air having a reduced relative humidity; a second temperature increasing step of increasing a temperature of the regeneration air with an air heater constituting a part of the heat pump device to reduce a relative humidity of the regeneration air; and a desorbing step of desorbing the water vapor adsorbed on the adsorption surface from the adsorption surface with the heated regeneration air.

Claims

1. A dehumidifying method, using a desiccant wheel having an adsorption surface which is capable of alternately entering a supply air chamber and a regeneration air chamber disposed next to each other, for adsorbing water vapor in supply air flowing through the supply air chamber on the adsorption surface and desorbing the water vapor adsorbed on the adsorption surface with regeneration air flowing through the regeneration air chamber, the method comprising: a dehumidifying step of bringing the supply air into contact with the adsorption surface of the desiccant wheel and causing the desiccant wheel to adsorb the water vapor in the supply air; a cooling step of cooling the supply air dehumidified in the dehumidifying step with an air cooler constituting a part of a heat pump device; a first temperature increasing step of increasing a temperature of the supply air cooled in the cooling step with a temperature increasing medium to reduce a relative humidity of the supply air; a supplying step of supplying an air conditioning chamber with the supply air having the relative humidity reduced in the first temperature increasing step; a second temperature increasing step of increasing a temperature of the regeneration air with an air heater constituting a part of the heat pump device to reduce a relative humidity of the regeneration air; and a desorbing step of bringing the regeneration air heated in the second temperature increasing step into contact with the adsorption surface and desorbing the water vapor adsorbed on the adsorption surface from the adsorption surface.

2. The dehumidifying method according to claim 1, further comprising a pre-cooling step of pre-cooling the supply air with a pre-cooler and increasing the relative humidity of the supply air, as a preparation process before the dehumidifying step.

3. The dehumidifying method according to claim 1, wherein the temperature increasing medium is at least a part of the regeneration air after desorbing the water vapor from the desiccant wheel in the desorbing step.

4. The dehumidifying method according to claim 2, wherein the temperature increasing medium is outside air or return air discharged from the air conditioning chamber, and wherein the outside air or the return air after increasing the temperature of the supply air in the first temperature increasing step serves as the supply air in each of the steps from the pre-cooling step or the dehumidifying step to the supplying step.

5. The dehumidifying method according to claim 1, wherein the temperature increasing medium is outside air or return air discharged from the air conditioning chamber, and wherein the outside air or the return air after increasing the temperature of the supply air in the first temperature increasing step serves as the regeneration air in the second temperature increasing step and the desorbing step.

6. The dehumidifying method according to claim 1, wherein the air conditioning chamber is a drying chamber.

7. A dehumidifying device, comprising: a supply air chamber and a regeneration air chamber disposed next to each other; a first blower disposed in the supply air chamber for forming a supply air flow inside the supply air chamber; a second blower disposed in the regeneration air chamber for forming a regeneration air flow inside the regeneration air chamber; a desiccant wheel having an adsorption surface disposed across the supply air chamber and the regeneration air chamber; a heat pump device having an air cooler disposed in the supply air chamber, for cooling the supply air flow dehumidified by the desiccant wheel, and an air heater disposed in the regeneration air chamber, for increasing a temperature of the regeneration air flow upstream of the desiccant wheel; and a temperature increasing device for exchanging heat between a temperature increasing medium and the supply air cooled by the air cooler.

8. The dehumidifying device according to claim 7, further comprising a pre-cooler for pre-cooling the supply air introduced into the supply air chamber.

9. The dehumidifying device according to claim 7, comprising a regeneration air passage for sending at least a part of regeneration air discharged from the regeneration air chamber to the temperature increasing device as the temperature increasing medium.

10. The dehumidifying device according to claim 7, further comprising: a temperature increasing medium passage for sending the temperature increasing medium to the temperature increasing device; a relative humidity meter for detecting a relative humidity of the supply air after heat exchange with the temperature increasing medium in the temperature increasing device; a flow-rate regulating valve disposed in the temperature increasing medium passage; and a control part for controlling an opening degree of the flow-rate regulating valve to control at least one of the temperature of the supply air or the relative humidity of the supply air to a set value.

11. The dehumidifying device according to claim 10, wherein the temperature increasing medium passage is a regeneration air passage for sending at least a part of the regeneration air discharged from the regeneration air chamber to the temperature increasing device as the temperature increasing medium.

Description

BRIEF DESCRIPTION OF DRAWINGS

[0040] FIG. 1 is a configuration diagram of a dehumidifying device according to an embodiment.

[0041] FIG. 2 is a configuration diagram of a dehumidifying device according to an embodiment.

[0042] FIG. 3 is a configuration diagram of a dehumidifying device according to an embodiment.

[0043] FIG. 4 is a configuration diagram of a dehumidifying device according to an embodiment.

[0044] FIG. 5 is a flowchart of a dehumidifying method according to an embodiment.

[0045] FIG. 6 is a perspective view of a temperature increasing device according to an embodiment.

DETAILED DESCRIPTION

[0046] With reference to the accompanied drawings, some embodiments of the present embodiments will be described. It is intended, however, that unless particularly specified, dimensions, materials, shapes, relative positions and the like of components described in the embodiments or illustrated in the drawings shall be interpreted as illustrative only and not intended to limit the scope of the present invention.

[0047] For instance, an expression of relative or absolute arrangement such as in a direction, along a direction, parallel, orthogonal, centered, concentric and coaxial shall not be construed as indicating only the arrangement in a strict literal sense, but also includes a state where the arrangement is relatively displaced by a tolerance, or by an angle or a distance whereby it is possible to achieve the same function.

[0048] For instance, an expression of an equal state such as same equal and uniform shall not be construed as indicating only the state in which the feature is strictly equal, but also includes a state in which there is a tolerance or a difference that can still achieve the same function.

[0049] Further, for instance, an expression of a shape such as a rectangular shape or a cylindrical shape shall not be construed as only the geometrically strict shape, but also includes a shape with unevenness or chamfered corners within the range in which the same effect can be achieved.

[0050] On the other hand, an expression such as comprise, include, have, contain and constitute are not intended to be exclusive of other components.

[0051] Dehumidifying devices 10A to 10D according to some embodiments of the present invention will now be described with reference to FIGS. 1 to 6.

[0052] In the dehumidifying devices 10A to 10D, as shown in FIGS. 1 to 4, a supply air chamber 12 and a regeneration air chamber 14 are disposed next to each other. In the supply air chamber 12, a processing fan (first blower) 16 for &lining a supply air flow SA inside the supply air chamber 12 is provided. In the regeneration air chamber 14, a regeneration fan (second blower) 18 for forming a regeneration air flow DA inside the regeneration air chamber 14 is provided.

[0053] Furthermore, a desiccant wheel 20 is provided, which has an adsorption surface 20a disposed across the supply air chamber 12 and the regeneration air chamber 14. The desiccant wheel 20 rotates about the rotational shaft 20b, and thereby the adsorption surface 20a enters the supply air chamber 12 and the regeneration air chamber 14 alternately.

[0054] The supply air to be introduced into the supply air chamber 12 by the processing fan 16 is pre-cooled by the pre-cooler 22 disposed upstream of the supply air chamber 12. The pre-cooler 22 may not necessarily be provided, and may be omitted.

[0055] The dehumidifying devices 10A to 10D are provided with a heat pump device. The heat pump device 24 includes a compressor 28, an air heater (condenser) 30, an expansion valve 32, and an air cooler (evaporator) 34 disposed in a refrigerant circulation passage 26, as devices constituting a heat pump cycle.

[0056] Furthermore, a temperature increasing device 36 is provided downstream of the air cooler 34, for exchanging heat of the supply air cooled by the air cooler 34 with a temperature increasing medium to increase the temperature of the supply air.

[0057] In the depicted embodiments, as shown in FIGS. 1 to 4, the temperature increasing device 36 is produced separately from the supply air chamber 12 and the regeneration air chamber 14.

[0058] In such a configuration, water vapor contained in the supply air flow SA formed in the supply air chamber 12 is adsorbed by the adsorption surface 20a of the desiccant wheel 20. The desiccant wheel 20 rotates, and thereby the adsorption surface 20a adsorbing the water vapor moves to the regeneration air chamber 14. The water vapor adsorbed by the adsorption surface 20a is desorbed by the regeneration air flow DA formed in the regeneration air chamber 14.

[0059] Such a dehumidifying step will be described with reference to FIG. 5.

[0060] In FIG. 5, in the pre-cooling step S10, the supply air is pre-cooled by the pre-cooler 22. Accordingly, the temperature of the supply air is reduced and the relative humidity is increased, and thereby water vapor contained in the supply air can be more easily adsorbed by the desiccant wheel 20. The pre-cooling step S10 may not necessarily be provided, and may be omitted.

[0061] Next, in the dehumidifying step S12, the supply air pre-cooled in the pre-cooling step S10 is brought into contact with the adsorption surface 20a of the desiccant wheel 20, and the water vapor contained in the supply air is adsorbed by the adsorption surface 20a, thus dehumidifying the supply air.

[0062] Then, the supply air dehumidified in the dehumidifying step S12 is cooled by the air cooler 34 (cooling step S14). Furthermore, the temperature increasing device 36 exchanges heat of the cooled supply air with the temperature increasing medium to increase the temperature of the supply air and reduce the relative humidity (first temperature increasing step S16).

[0063] Next, the supply air with an increased temperature and a reduced relative humidity is supplied to the air conditioning chamber 38, which is a consumer (supplying step S18).

[0064] Meanwhile, the regeneration air flow DA formed in the regeneration air chamber 14 is heated by the air heater 30, whereby the temperature increases and the relative humidity decreases (second temperature increasing step S20). The adsorption surface 20a adsorbing water vapor contained in the supply air in the supply air chamber 12 moves to the regeneration air chamber 14, due to rotation of the desiccant wheel 20. The regeneration air flow DA, having a temperature increased by the air heater 30 and a relatively humidity thereby reduced, is brought into contact with the adsorption surface 20a, and thereby the water vapor adsorbed on the adsorption surface 20a is desorbed (desorption step S22).

[0065] In an exemplary embodiment, the desiccant wheel 20 is, for instance, covered with a special sheet impregnating adsorbent on its surface, thus forming the adsorption surface 20a, and is formed to have a honeycomb shape. The desiccant wheel 20 is rotated by a driving device (not shown) such as a motor at a low speed, that is, a few dozen times per hour, thus entering the supply air chamber 12 and the regeneration air chamber 14 alternately, to repeat adsorption and regeneration continuously and alternately. An inorganic adsorbent or a high-polymer adsorbent, such as silica gel and zeolite, is used as the adsorbent.

[0066] In an exemplary embodiment, CO.sub.2, which reaches the supercritical state and a high temperature in a high-pressure region, is used as a refrigerant. By using CO.sub.2, it is possible to increase the temperature of the regeneration air with the air heater 30 to a high temperature of not less than 80 degrees Celsius.

[0067] In an exemplary embodiment, as shown in FIG. 1, provided is a regeneration air passage 40 for sending a part of the regeneration air discharged from the regeneration air chamber 14 to the temperature increasing device 36 as a temperature increasing medium.

[0068] In the embodiment shown in FIG. 1, the regeneration air passage 40 is a branch passage that branches from a discharge passage 42 of regeneration air disposed in the regeneration air chamber 14, and is guided to the temperature increasing device 36.

[0069] In this embodiment, the regeneration air having a temperature of not less than 50 degrees and not more than 60 degrees Celsius, discharged from the regeneration air chamber 14, increases the temperature of the supply air to reduce the relative humidity, and the supply air having a reduced relative humidity is supplied to the air conditioning chamber 38. The regeneration air is discharged after serving to increase the temperature of the supply air.

[0070] In an exemplary embodiment, as shown in FIG. 2, the temperature increasing medium used by the temperature increasing device 36 is outside air OA or return air RA discharged from the air conditioning chamber 38.

[0071] The outside air OA or the return air RA after being supplied to the temperature increasing device 36 as a temperature increasing medium and increasing the temperature of the supply air in the temperature increasing step S16 serves as supply air in the pre-cooling step S10, the dehumidifying step S12, the cooling step S14, the temperature increasing step S16, and the supply step S18.

[0072] In this embodiment, outside air OA having a relatively high temperature (e.g. outside air in summer) or return RA having a relatively high temperature is used as a temperature increasing medium.

[0073] In an exemplary embodiment, as shown in FIG. 3, the heat medium used by the temperature increasing device 36 is the outside air OA or the return air RA discharged from the air conditioning chamber 38.

[0074] The outside air OA or the return air RA after being supplied to the temperature increasing device 36 as a temperature increasing medium and increasing the temperature of the supply air in the temperature increasing step S16 serves as regeneration air in the temperature increasing step S20 and the desorbing step S22.

[0075] In this embodiment, outside air having a relatively high temperature (e.g. outside air in summer) or return air RA having a temperature maintained to be relatively high is utilized as a temperature increasing medium in the first temperature increasing step S16, and then is introduced into the regeneration air chamber 14 as regeneration air.

[0076] In an exemplary embodiment, as shown in FIG. 4, the following configuration is further added to the configuration of the embodiment shown in FIG. 1.

[0077] In FIG. 4, further provided is a relative humidity meter 46 for detecting the relative humidity of the supply air having exchanged heat with the temperature increasing medium by the temperature increasing device 36, a flow-rate regulating valve 48 disposed in the regeneration air passage 40, and a control part 50 for controlling the opening degree of the flow-rate regulating valve 48 and controlling the relative humidity of the supply air at the outlet of the temperature increasing device to a set value.

[0078] In the configuration shown in the drawing, the relative humidity meter 46 is disposed in the discharge passage 44 for discharging the supply air from the temperature increasing device 36.

[0079] In an exemplary embodiment, the air conditioning chamber 38 is a drying chamber for drying objects to be dried housed inside the drying chamber. To the drying chamber, supply air heated by the temperature increasing device 36 and having an increased temperature and a low relative humidity is supplied, to serve in drying of objects to be dried.

[0080] In the embodiment shown in the drawing, the supply air chamber 12 and the regeneration air chamber 14 extend along the flow direction of the supply air flow SA and the regeneration air flow DA. Furthermore, the supply air chamber 12 and the regeneration air chamber 14 are separated by the partition wall 52, and the rotational shaft 20b of the desiccant wheel 20 is disposed inside the partition wall 52.

[0081] In the embodiment, as shown in FIGS. 1 to 4, the supply air flow SA formed in the supply air chamber 12 and the regeneration air flow DA formed in the regeneration air chamber 14 are configured to flow alternately, that is, to flow in opposite directions to each other.

[0082] Accordingly, it is possible to arrange two air heaters 30 close to each other, the air heater 30 disposed downstream of the desiccant wheel 20 in the supply air chamber 12 and the air heater 30 disposed upstream of the desiccant wheel 20 in the regeneration air chamber 14. Thus, it is possible to shorten the refrigerant circulation passage 26 and reduce the cost.

[0083] In an exemplary embodiment, as shown in FIGS. 1, 3, and 4, the outside air OA or the return air RA discharged from the air conditioning chamber 38 is used as the supply air.

[0084] In the embodiment shown in the drawings, as shown in FIGS. 1 to 4, provided is a refrigerator 54 for supplying the pre-cooler 22 with a refrigerant.

[0085] In the embodiment shown in FIGS. 1 and 2, the outside air OA is used as the regeneration air to be supplied to the regeneration air chamber 14. Summer outside air having a high temperature is suitable as the outside air OA.

[0086] In the embodiment shown in FIGS. 2 and 3, regeneration air after serving in regeneration of the desiccant wheel 20 is discharged.

[0087] The values in FIGS. 1 to 4 show an example of the temperature/relative humidity of each section.

[0088] FIG. 6 is a diagram of the temperature increasing device 36 according to an embodiment.

[0089] In FIG. 6, the flow passage a of the supply air flow SA formed in the temperature increasing device 36 and the flow passage b of the temperature increasing medium HA are formed in directions intersecting with each other (in the drawings, intersecting at right angle). Furthermore, in the configuration shown in the drawing, multiple stages of flow passages a and flow passages b are formed alternately.

[0090] The partition wall of the temperature increasing device 36 comprises a heat-conductive material (e.g. metal or resin), and only needs to have a heat resistance of not more than 50 degrees Celsius. Further, the material is such that the supply air flow SA and the temperature increasing medium HA exchange sensible heat, and that humidity does not transfer between the supply air flow SA and the temperature increasing medium HA.

[0091] In some embodiments, it is possible to feed supply air having a temperature increased and a relative humidity reduced in the first temperature increasing step S16 to the air conditioning chamber 38, which is a consumer, and the air conditioning chamber 38 can be used as, for instance, a drying chamber housing the object to be dried inside. The first temperature increasing step S16 does not affect operation of the heat pump device 24, and thus does not decrease the coefficient of performance (COP) of the heat pump device 24.

[0092] Furthermore, the supply air flow SA and the flow of the temperature increasing medium to be introduced into the temperature increasing device 36 are formed by the processing fan 16 disposed in the supply air chamber 12 and the regeneration fan 18 disposed in the regeneration air chamber 14, and thus an additional flow-forming unit is not required, which makes it unnecessary to increase the costs and driving power.

[0093] Furthermore, with the pre-cooling step S10, it is possible to increase the relative humidity of the supply air before being sent to the desiccant wheel 20, and thereby it is possible to improve the dehumidifying effect by the desiccant wheel 20.

[0094] Accordingly, it is possible to maintain a high thermal efficiency for the entire dehumidifying device, simply and at low-cost.

[0095] Furthermore, according to the embodiment shown in FIGS. 1 to 4, as the temperature increasing medium used in the temperature increasing step S16, regeneration air having a relatively high temperature (not less than 50 and not more than 60 degrees Celsius) discharged from the regeneration air chamber 14, and thus it is possible to operate the dehumidifying devices 10A and 10D without reducing the thermal efficiency of the entire device.

[0096] Furthermore, it is possible to suppress unnecessary heat dissipation to outside of the dehumidifying device, and maintain a high thermal efficiency for the dehumidifying device 10A and 10D.

[0097] This method utilizes regeneration air having a temperature of not less than 50 and not more than 60 degrees Celsius, the temperature not changing substantially through a year, and thus is effective in a case where the dehumidifying device needs to be operated all year long.

[0098] As shown in FIGS. 1 and 4, with the dehumidifying device 10A and 10D, it is possible to supply the air conditioning chamber 38 with supply air of not less than 30 degrees Celsius and having a low relative humidity.

[0099] Furthermore, according to the embodiment shown in FIGS. 2 and 3, outside air OA (in particular, outside air in summer) or return air RA discharged from the air conditioning chamber 38 is used as the temperature increasing medium in the temperature increasing step S16, and thereby it is possible to make good use of potential heat of such air. Furthermore, according to the embodiment shown in FIG. 2, outside air OA or return air RA having a temperature reduced in the first temperature increasing step S16 is utilized as supply air, and thereby it is possible to reduce cooling load in the pre-cooling step S10.

[0100] As shown in FIGS. 2 and 3, with the dehumidifying device 10B and 10C, it is possible to supply the air conditioning chamber 38 with supply air of not less than 20 degrees Celsius and having a low relative humidity.

[0101] Furthermore, according to the embodiment shown in FIG. 4, it is possible to, with the control part 50, control the relative humidity of the supply air supplied to the air conditioning chamber 38 (consumer) to a desired relative humidity according to the usage.

[0102] Furthermore, according to the embodiment shown in FIG. 3, with the temperature increasing device 36 disposed in the vicinity of the outlet of the supply air flow SA in the supply air chamber 12, it is possible to shorten the piping constituting the supply air passage 56 and the piping constituting the regeneration air passage 58 to reduce the cost, as well as reduce pressure loss of air that flows through the piping.

[0103] Furthermore, with the temperature increasing device 36 having a simple configuration as shown in FIG. 6, it is possible to exchange sensible heat at low cost and with a high heat-exchange efficiency. Furthermore, humidity does not transfer between the supply air flow SA and the temperature increasing medium HA, and thus it is possible to reduce the relative humidity of the supply air flow SA considerably. Furthermore, by producing the temperature increasing device 36 separately from the supply air chamber 12 and the regeneration air chamber 14, it is possible to install, remove, and check and repair the temperature increasing device 36 more easily.

[0104] Furthermore, the relative humidity meter 46, the flow-rate regulating valve 48, and the control part 50 provided for the embodiment shown in FIG. 4 can also be provided for the dehumidifying device 10B shown in FIG. 2 or the dehumidifying device 10C shown in FIG. 3.

[0105] That is, the flow-rate regulating valve 48 is disposed in the flow passage for sending the outside air OA to the temperature increasing device 36 or the flow passage for sending the return air RA to the temperature increasing device 36, and the relative humidity meter 46 is disposed in the discharge passage 44. Furthermore, the opening degree of the flow-rate regulating valve 48 is controlled by the control part 50, and the relative humidity of the supply air flow SA of the discharge passage 44 is regulated.

INDUSTRIAL APPLICABILITY

[0106] According to at least one embodiment of the present invention, it is possible to supply the supply air having a low relative humidity to a consumer simply and at low cost, without reducing the thermal efficiency of the dehumidifying device.

DESCRIPTION OF REFERENCE NUMERALS

[0107] 10A, 10B, 10C, 10D, 10E Dehumidifying device [0108] 12 Supply air chamber [0109] 14 Regeneration air chamber [0110] 16 Processing fan (first blower) [0111] 18 Regeneration fan (second blower) [0112] 20 Desiccant wheel [0113] 20a Adsorption surface [0114] 20b Rotational shaft [0115] 22 Pre-cooler [0116] 24 Heat pump device [0117] 26 Refrigerant circulation passage [0118] 28 Compressor [0119] 30 Air heater [0120] 32 Expansion valve [0121] 34 Air cooler [0122] 36 Temperature increasing device [0123] 38 Air conditioning chamber [0124] 40, 58 Regeneration air passage [0125] 42, 44 Discharge passage [0126] 46 Relative humidity meter [0127] 48 Flow-rate regulating valve [0128] 50 Control part [0129] 52 Partition wall [0130] 54 Refrigerator [0131] 56 Supply air passage [0132] DA Regeneration air flow [0133] HA Temperature increasing medium [0134] OA Outside air [0135] RA Return air [0136] SA Supply air flow [0137] a, b Flow passage