GELS AND DEVICES FOR PRESERVATION OF CUT FLOWERS
20180295784 ยท 2018-10-18
Inventors
Cpc classification
International classification
Abstract
This invention provides systems and methods of preserving cut plants. The system can include a container partly full of a gel media covered with a liquid media, meeting the initial high liquid demand of cut plants, while providing spill control for shipping and handling. The methods include preparation of the system container to receive cut plants through an upper liquid media layer into a lower gel layer.
Claims
1. A system for preserving cut plants, the system comprising: a media container; a gel media at a bottom of the container; and, a liquid media layer above the gel media in the container.
2. The system of claim 1, wherein the media container further comprises a cap with one or more projections extending in axially at a top of the container.
3. The system of claim 1, wherein the media container comprises a flexible bottom half.
4. The system of claim 1, wherein the gel media comprises a hydrophilic gel selected from the group consisting of: a polyacrylamide and an agarose.
5.-8. (canceled)
9. The system of claim 1, further comprising a plastic sleeve projecting up from the media container, which sleeve comprises 8 or more perforations.
10. The system of claim 9,wherein the sleeve comprises from 4 to 16 perforations in a lower 20% of the sleeve above the container and 100 to 600 perforations in the upper 80% of the sleeve above the container.
11. (canceled)
12. The system of claim 9, wherein the sleeve plastic comprises a thickness ranging from 0.75 mil to 2 mil.
13. A cut plant in the system of claim 1, with a cut surface in contact with the gel.
14. The system of claim 13, wherein the plant is selected from the group consisting of a cut flower, a daisy, a rose, an Asteraceae, a Compositae, a fruit, and a vegetable.
15. (canceled)
16. A method of preserving a plant, the method comprising: providing a media container comprising a closed bottom end, side walls and a top end; placing a gel media in the bottom end of the container; placing a liquid media in the container so that it rests in a layer above the gel media; and, placing a cut surface of the plant into the gel media.
17. The method of claim 16, wherein the cut surface of the plant is held in a bleach solution for at least 2 hours before the cut surface is placed in the gel media.
18. The method of claim 16, wherein the cut plant is held in the container until the liquid media layer above the gel media is consumed.
19. The method of claim 18, further comprising transporting the cut plants in the container after the liquid media above the gel media is consumed.
20. The method of claim 16, wherein the gel media is a hydrated gel and the cut plant is held in the gel media until at least 50% of a gel hydrating liquid is consumed.
21. The method of claim 19, wherein the gel media is adapted to form a tough skin as the hydrating liquid is consumed.
22. The method of claim 16, wherein the media container top end comprises protrusions extending internally, and further comprising capturing the cut plant with the protrusions.
23. The method of claim 16, further comprising breaking a gel matrix of the gel media to release a liquid to the plant, or applying additional liquid media above the gel media after an initial liquid media has been consumed.
24. The method of claim 16, further comprising providing a plastic sleeve above the container and surrounding an upper portion of the cut plant.
25. A system for preserving cut plants, the system comprising: a flexible media container; and, a gel media at a bottom of the container; wherein the gel is adapted to release liquid media when compressed or crushed by external forces through the flexible container.
26. The system of claim 25, wherein the gel is a polyacrylamide and an agarose.
27. (canceled)
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0027]
[0028]
[0029]
[0030]
[0031]
[0032]
DETAILED DESCRIPTION
[0033] The present inventions include systems and methods for preserving cut plants in storage and transport. The systems include, e.g., a gel media in a container covered with a layer of liquid media. The methods can include insertion of plant cut ends into the gel, e.g., thereby conveniently providing a ready source of preservative media to the cut plant during initial processing, and a spill proof gel media for transport and retail presentation.
[0034] A number of methods and compositions are discussed in the Summary of the Invention and further details are provided herein and in the Examples section. As would be readily appreciated by the skilled person, the disclosures can be read in combination.
Systems for Handling and Preserving Cut Plants
[0035] The systems are designed to provide simple and convenient handling of cut plants as they are processed, stored, and shipped. The basic system includes, e.g., a media container with a plant presentation media gel in the bottom. A liquid media layer is provided over the top of the gel media. Cut plants typically require a relatively large amount of water in the first hours after they are cut, so the described combination of features provides a dose of rapidly available liquid media for that phase of processing. Later, fluids are available to the cut plant from the gel, in a form that minimizes evaporation and spilling, e.g., in processing after initial sorting and packaging.
[0036] In many embodiments, the system includes additional features that enhance the ease of processing, reduce spillage, reduce evaporation, protect the plant from trauma, and/or help control the ambient humidity around, e.g., the plant/bloom and help prevent/control/dramatically reduce Botrytis/molds/fungal diseases. For example, the system can include a container cap having inward protrusions to grip inserted plants and provide separation of media from the environment (see, e.g.,
[0037] The container is typically, e.g., a cup with adequate structure to hold the media, support the cut plant in a substantially vertical orientation, provide a base for a cap or sleeve, and/or to be effectively received and retained in a holding rack. In some embodiments, the container can be flexible or have a flexible bottom, so that the gel media can be mixed, or fragmented by application of external forces e.g. by squeezing. For example, the container can be a bottom section of the sleeve.
[0038] The container can have a cap to help seal in media and reduce evaporation. The cap can feature a surface readily penetrated by a cut plant and adapted to capture the plant. For example, the cap can be a resilient and/or pierceable membrane. Alternately, the cap can be a plastic cap with slits or weakened linear features that create inwardly projecting protrusions in the cap when the plant is thrust down through the cap, as shown in
[0039] The container can be fabricated from any suitable material, but is typically made from a clear or translucent plastic. The container can be adapted to receive one or more flowers, e.g., 1 to 36 or more, 2 to 48, 5 to 20, or about 12 flowers. In certain embodiments, the container can be broad and capable of receiving an array of plants for preservation (see, e.g.,
[0040] The liquid media can be water, or a solution or suspension, e.g., featuring elements aiding in the preservation of cut plants. For example the liquid media can be pure water, with or without a sugar, salts, hormones, and/or antimicrobial compositions.
[0041] The liquid media of the invention, e.g., can provide inhibition of microbial growth while providing the plants with water and a favorable hormonal environment. The growth of microbes can be inhibited, e.g., by the substantial absence of oxygen and CO.sub.2 in the system, by the absence of sugar in the preservative, and/or by the presence of anti-microbials in the preservative liquid. Water, salts, and hormones can help prevent abscission (dropping of leaves, fruit and petals) and wilting of the flowers. In one embodiment, the preservative liquid of the invention includes, e.g., an auxin (e.g., indole-3-butyric acid), a cytokinin (e.g., Zeatin), copper sulfate, citric acid and/or baking soda, salts, and vitamins
[0042] The gel is typically a hydrophilic polymer. The gel can function to physically stabilize the plant cut ends in the container, prevent spilling of liquid, provide slow release availability of water to the plants, and can form a skin reducing water loss and strengthening stem support. Compared to a liquid preservative, such gels can slow down absorption by a cut flower. As a result, transpiration is less and damaging humidity and condensation are reduced around the upper plant, e.g., leaves and bloom.
[0043] Preferred gels are polyacrylamide and agarose. The gel can include the gel polymer can be present in amounts of less than 0.5 g/L to more than 10 g/L, from 1 g/L to 5 g/L, from 1.5 g/L to 3 g/L, or about 2.5 g/L. The gel is typically a continuous gel, but can be in the form of fragments of beads. The gel can be hydrated with a liquid media. The liquid media can be the same as in the liquid media layer of the system, or the gel can be hydrated with a different liquid media.
[0044] The system can include a plastic sleeve located above the container, e.g., surrounding plant parts outside (e.g., above) the container. As many plants of interest, such as cut flowers, are generally wider at the top than the bottom, the plastic sleeve can have, e.g., a tapered or conical shape. The top of the plastic sleeve can have, e.g., a sealable opening, e.g., about 1 inch wide, or more, to receive a single small plant. The top of the plastic sleeve can have, e.g., a sealable opening about 4 inches wide, or more, to receive a bouquet of flowers or a bushy plant. In one example embodiment, for preservation of a dozen flowers, the plastic sleeve is a 36-inch long tapered shape with a 6-inch wide base and a 18-inch wide top, cut and sealed from 2 layers of 2 mil polyethylene film. In another embodiment, the plastic sleeve can be, e.g., a cylindrical sleeve of plastic film with a top end opening and a bottom end opening; in such a case, e.g., the bottom opening can be sealed to or around the container to form the environment control volume container of the invention, while the top end presents an opening to receive e.g., flowers.
[0045] The sleeve of the invention can, e.g., protect plants from physical damage. The sleeve can, e.g., form a protective boundary against intrusion of sharp or abrasive objects that can damage delicate plants. The pneumatic pressure of the gases within the container can, e.g., repel certain blunt or crushing forces the container might experience in transit and handling.
[0046] The structure of the sleeve can play an important role in controlling botrytis/molds/fungal and other diseases in the cut plants to be preserved. This sleeve typically highly perforated and adapted for (1) good aeration: which is source for cells to derive sufficient energy from mitochondrial combustion; (2) reducing humidity around bloom/leaves; (3) decreasing ethylene around bloom/stems/leaves; and (4) protecting the upper plant parts from physical injury.
[0047] In one embodiment, the sleeve is designed to cooperate with the two phase liquid/gel hydration system discussed herein. The sleeves (e.g., as shown in
[0048] In many embodiments, the plastic sleeve is configured to provide a supportive environment for the plant parts above the container, or above the liquid/gel. The plastic sleeve can be made from flexible plastic sheet from less than 0.5 mil to more than 5 mil, from 1 mil to 4 mil, from 1.5 mil to 3 mil, or about 2 mil. The sleeve is preferably clear or translucent, but possibly opaque to meet the storage requirements of some plants.
[0049] The opening at the top of the sleeve can be flexible to aid in sealing the container. The top of the sleeve can be gathered, e.g., by folding or twisting, then bent back on itself and fixed in place with a tape, adhesive, band, or clip to form a substantially gas impermeable seal. Other sleeve constructions and seals can be readily appreciated by those skilled in the art. In preferred embodiments for the present systems, the top of the sleeve is left open.
[0050] The sleeve can be, e.g., perforated to allow gas exchange with the external atmosphere in some situations. As shown in
[0051] The perforations can be numerous in upper sections, e.g., in embodiments to protect cut flowers. For example, there are typically 100 to 600 perforations in the upper section. We also find is beneficial to also include a smaller number of perforations near the bottom of the sleeve to vent the wet upper surface of the liquid or gel in the container. For example, 2 to 16 or about 8 perforations may be in the first 2 to 6 inches about the container.
[0052] Plants that can benefit from the preservation systems can include flowers, fruits and vegetables, e.g., roses, gerberas, alstromeria, lilies, a mixed bouquet of flowers, raspberries, blueberries, cherries, plums, apricots, avocados, asparagus, tomatoes, beans, cucumbers, and/or the like. The present systems and methods are particularly suitable for any cut plant wherein the cut is at a stem. However, plants cut on other surfaces can benefit from the techniques outlined herein.
Methods of Preserving Cut Plants
[0053] When flowers are cut, they can rapidly lose their attractive appearance. Almost immediately, water lost to transpiration from the leaves cannot be replaced, so the flower wilts. Later, even if the cut flower stems have been placed in water, hormonal and enzyme systems can degrade the flower so it becomes discolored and loses flower petals and leaves. The flowers can be physically traumatized by routine handling in commerce. Condensation on flowers and shipping materials can suffocate plant tissues and provide a breeding ground for undesirable microbes. Degradation of the flowers can be aggravated by accumulation of ethylene gas and bacterial or fungal infestations. On the other hand, degradation of cut flowers can be delayed by providing, e.g., a ready supply of water, conditions of humidity control, hormone balance, and nutrition.
[0054] The methods for preserving cut plants generally include the steps of providing the inventive system of the invention, e.g., including a container with a bottom gel media, covered with a liquid media layer. Cut surfaces of plants are, e.g., inserted through the liquid media and into the gel media. The plant portions above the media can be surrounded by a perforated plastic sleeve.
[0055] Gel media can be prepared by hydrating dry polymer with water or a desired liquid media. The polymer is suspended and the composition is typically heated to expedite hydration of the gel polymer and to sterilize the gel media. The melted gel is poured into the container bottom and allowed to cool or polymerize to a gel state. The desired liquid media is poured over the gel to provide the liquid media layer. The container and media are ready to receive one or more cut plants.
[0056] In preferred methods of the invention, an environment of relatively high humidity and an environment of relatively low humidity are established. Flowers are preserved by placing at least 50%, at least 60%, at least 75%, at least 90%, or at least 95% of the flower stems and/or leaves in the relatively high humidity environment. A relatively high humidity environment, e.g., for leaves of flowers can have a relative humidity at least 5%, at least 10%, at least 20%, at least 35%, or at least 50% higher than the relatively low relative humidity, e.g., for blossoms of the flower. For example, leaves can be in a relatively high humidity environment of 85% relative humidity as compared to a relatively low humidity of 75% relative humiditythe leaf environment having a relative humidity 10% higher than the blossoms.
EXAMPLES
[0057] The following examples are offered to illustrate, but not to limit the claimed invention.
Example 1
Preserving Cut Flowers
[0058] Five-gallon buckets are cleaned and partially filled with a bleach solution. Immediately after harvest, flower stem ends are placed in the bleach solution. They are moved to a warehouse where plants are graded/bunched and placed back into the bleach solution.
[0059] A liquid media is prepared, including plant hormones, antimicrobials, and a balanced salt solution. A gel media is prepared by hydrating a polymer powder of agarose with the liquid media and heating. The still fluid gel media is poured into clean and sterile containers, filling about 60% of the volume. When the gel media is at least thick (e.g., viscous) or semisolid, liquid media is poured over the gel to form a liquid layer taking up about 20% of the container volume. The gel may continue to thicken, solidify, cross-link, or polymerize after pouring into the container. A container cap is placed over the top opening of the container.
[0060] The flowers are held in the bleach buckets, e.g., for a couple of hours before transferring them to the containers. The flowers are assembled into bouquets of about a dozen flowers, with the stems bundled with a rubber band. The bundled stems are thrust onto the container cap, breaking pre-etched lines defining angular protrusions that are bent down and press against the bundled stems. The stems progress down through the liquid media and into the gel media.
[0061] The flowers are lifted by the stems, and bring along the container and media which are held by the protrusions of the container cap. The flowers and container are inserted into plastic sleeves that rise up in an inverted cone, wider at the top. The cut flowers consume a relatively large amount of media the first hours after being cut. This quickly draws down the liquid media layer. If the flowers are held in storage a day before shipping, the liquid layer will be gone, while the flowers remain fully hydrated.
[0062] With the liquid layer diminished or gone, the packaged flowers can be shipped and handled with reduced chances the media can spill out of the container. Such spills can be unsightly and reduce the fresh shelf life of the flowers.
[0063] With the flowers on display in a retail setting, the flowers continue to draw liquid media from the gel. The gel shrinks and a structural gel membrane layer can form on top. The membrane further secures the flower stems and reduces evaporation of the gel. The membrane presents a poor surface for microbial growth. Such a system is maintenance-free. Flowers in their containers/sleeves can be displayed as packaged items.
[0064] The perforated sleeve protects the flowers and helps control the environment around the upper portions of the flowers. The perforations allow ethylene gas to diffuse away from the flowers, and allows high humidity around the flowers without excessive amounts of condensation.
[0065] Handling of the flowers has been easy and efficient. The flowers in the system can expect to have an extended attractive shelf life over old art techniques.
Example 2
Exemplary Sleeves
[0066] A sleeve has been designed to provide enhanced functionality of systems with the liquid/gel hydration scheme.
[0067] As shown in
[0068] Typical employment of an entire system with components interacting to provide extended attractive shelf life for daises is shown in
Example 3
Preserving Gerberas
[0069] Gerberas, such as daisies, benefit substantially from materials and methods described herein. Cut flowers can maintain freshness for more than 14 days with cut ends in the present preservation systems.
[0070] Step 1: Harvest the flowers by cutting stems.
[0071] Step 2: Immediately place flowers in Everfresh-Gel in a pouch or cup. The preservative container includes preservative gel layered over with a fluid comprising a preservative solution. The preservative solution is not necessary to provide 14 days of freshness, but can be provided with water over the gel. Water or preservative liquid can be provided once at day one or can be replenished at any of the steps from farm to end user.
[0072] Step 3: Flowers in gel as such go from a growers to distributors to retailers to end consumers with extended attractive life of flowers in homes of end-consumers.
[0073] Step 4: As and when needed, grower, distributor, retailer, or end consumer can add small volume of water or preservative solution over the Gel periodically to keep the Gel hydrated. Volume of fluid will vary depending upon the number of stems, temperature, and presence/absence of sleeves.
[0074] These procedures preserve Gerberas longer while eliminating many of the handling and materials costs for the floral industry. For example, the systems and procedures reduce requirements for, e.g., maintenance, equipment, processes, treatments, cutting/handling/change of water, buckets/proconas/containers and vase powder.
Example 4
Application of EverFresh to Fruits and Vegetables
[0075] Systems and methods of the invention can be used in formats compatible with stemmed fruits and vegetables, e.g., in a container having an expanded surface area. The layered liquid media and gel media are can be applied to a broad container to receive stems from an array of stemmed plants.
[0076] For example, as shown in
[0077] The box can be made of one time use organic or non-organic material. Box will be divided by a horizontal septum into two compartmentsupper compartment 67 & lower compartment 63. Lower compartment has the gel and overlaid fluid. A perforated lid can be used to close the box.
[0078] The upper compartment can hold fruit, vegetables, and/or flowers, or a twig of medicinal plant. Stalks or roots of the fruit or vegetable, e.g., blue berries or grapes, will pass through perforation into the gel.
[0079] Protocol: Harvest fruit or vegetable having input vasculature, e.g., stems or roots. Insert vasculature (e.g., cut stalks of blue berries or a vegetable, e.g., asparagus or grapes) through perforation into the gel/overlaid fluid. Close the lid. Transport packaged product to retailer. Transport plants to end users in the carton package or, e.g., transfer bunched fruit or vegetable in smaller portable preservation systems described herein.
[0080] At the kitchen counter of end consumer, one can pluck the vegetables and cook on demand It is like plucking from mini kitchen garden. A retailer or end consumer can add small amount of water (depending upon the size of the box) to keep gel hydrated. This way flowers, fruits or veg will remain very fresh far longer than for prior art systems.
[0081] Sometimes products can have characteristic fresher than farm fresh, e.g., because the gel can be supplemented with one or a group of ingredients which may have ability to induce drinking and retention of water by the fruit/veg.
[0082] Ingredients in the gel can be organic and/or non-organic, properly tested and guaranteed for safety of the end consumers. Ingredients of the gel should be edible containing inorganic and organic compounds which are nutritious and beneficial for human health. The gel itself can be edible, e.g., with approved substances preventing growth of microbes.
[0083] Ingredients of the gel can be modified to make a fruit/veg more valuable in many ways. For example, healthy fruit can be made richer in a specific vitamin or a group of vitamins Taste/flavor can be created or/and enhanced. Fruit can be made crispier or softer. Labile vitamins or substance could become more stable retained inside such fruit/veg. The systems can provide a means to store valuable and labile plant materials without refrigeration.
[0084] The shelf life of such fruit/veg in our product can increaseapproximately twice, e.g., if blue berries on kitchen shelves go for 6 days, then a shelf life of 10-12 days can be obtained using the present systems.
[0085] It is understood that the examples and embodiments described herein are for illustrative purposes only and that various modifications or changes in light thereof will be suggested to persons skilled in the art and are to be included within the spirit and purview of this application and scope of the appended claims.
[0086] While the foregoing invention has been described in some detail for purposes of clarity and understanding, it will be clear to one skilled in the art from a reading of this disclosure that various changes in form and detail can be made without departing from the true scope of the invention. For example, all the techniques and apparatus described above can be used in various combinations. All publications, patents, patent applications, and/or other documents cited in this application are incorporated by reference in their entirety for all purposes to the same extent as if each individual publication, patent, patent application, and/or other document were individually indicated to be incorporated by reference for all purposes.