TORSION WAVE BASED FLUID DENSITY MEASURING DEVICE AND METHOD
20180299409 ยท 2018-10-18
Inventors
- Paul Louis Maria Joseph van Neer ('s-Gravenhage, NL)
- Arno Willem Frederik Volker ('s-Gravenhage, NL)
- Teunis Cornelis van den Dool ('s-Gravenhage, NL)
Cpc classification
G01N9/24
PHYSICS
G01N29/024
PHYSICS
International classification
G01N29/024
PHYSICS
G01N9/24
PHYSICS
Abstract
A fluid density measuring device uses a pipe with a pipe wall that has an inner wall surface with a non-circular cross-section at least in an axial segment of the pipe. Preferably, the inner wall surface comprises one or more protrusions extending inward into the pipe and along the axial direction of the pipe. An ultrasound transducer located on the pipe wall is used to generate local motion of the pipe wall with a circumferential direction of motion. Preferably, the ultrasound transducer is located between successive protrusions. An ultrasound receiver located on the pipe wall receives an ultrasound torsion wave generated by said local motion after the torsion wave has traveled through the axial section wherein the inner wall surface has a non-circular cross-section. The fluid density is determined from the propagation speed of the torsion wave.
Claims
1. A fluid density measuring device, comprising a pipe, comprising a pipe wall that circumferentially surrounds an inner space for fluid in the pipe, the pipe wall in at least an axial segment of the pipe having an inner wall surface that has a non-circular cross-section with a virtual plane perpendicular to the axial direction of the pipe; a transducer located on the pipe wall, directed to generate local motion of the pipe wall in a circumferential direction; a receiver located on the pipe wall, configured to receive a torsion wave generated by said local motion after propagation through said axial segment.
2. A fluid density measuring device according to claim 1, wherein the transducer and the receiver are an ultrasound transducer and an ultrasound receiver respectively, and wherein the torsion wave is an ultrasound torsion wave.
3. A fluid density measuring device according to claim 1, wherein the inner wall surface comprises a protrusion that has a convex cross-section part in the cross-section with the virtual surface and extends in the axial direction along said axial segment of the pipe.
4. A fluid density measuring device according to claim 3, wherein the inner wall surface comprises a plurality of protrusions at successive circumferential positions, separated by inter-protrusion parts of said space, the inter-protrusion parts of said space being open to a central part of said space.
5. A fluid density measuring device according to claim 4, wherein the protrusions are a plurality of evenly spaced fins extending axially and radially inward from outermost parts of the inner wall surface.
6. A fluid density measuring device according to claim 1, wherein the pipe wall has an outer wall surface that has a substantially circular cross-section with said virtual plane along said axial segment of the pipe.
7. A fluid density measuring device according to claim 4, wherein the transducer is located on the inner wall surface, located between a circumferentially successive pair of the protrusions.
8. A fluid density measuring device according to claim 7, comprising transducers, preferably ultrasound transducers, located on the inner wall surface between each circumferentially successive pair of the protrusions.
9. A fluid density measuring device according to claim 1, wherein said axial segment includes an axial location of the transducer and an axial location of the receiver.
10. A fluid density measuring device according to claim 9, comprising a further receiver, preferably a further ultrasound receiver, located on the pipe wall at an axial location between the axial locations of the transducer and the receiver, and a control circuit configured to measure a delay between reception of a torsion wave from the transducer by the receiver and the further receiver.
11. A fluid density measuring device according to claim 1, comprising a sound reflector, or an ultrasound reflector, in or on the pipe wall, configured to reflect at least a torsion wave travelling through the pipe wall, wherein the axial segment includes an axial location of the reflector and the axial location or axial locations of the receiver and the transducer.
12. A fluid density measuring device according to claim 11, comprising a transceiver that forms both said transducer and the receiver.
13. A fluid density measuring device according to claim 11, comprising a further sound reflector, or an ultrasound reflector, located in or on the pipe wall, the axial location of the receiver being located at the further reflector or between the further reflector and the reflector.
14. A fluid density measuring device according to claim 13, comprising a control circuit configured to measure a delay between arrival of respective different reflections of a torsion wave from the reflector.
15. A fluid density measuring device according to claim 1, wherein the pipe wall in a further part of the pipe wherein the inner wall surface has a substantially circular cross-section, the fluid density measuring device comprising a control circuit configured to measure traveling speed of a torsion wave in both the part of the pipe wherein the inner wall surface has a non-circular cross-section and the part of the pipe wherein the inner wall surface has a substantially circular cross-section.
16. A fluid density measuring device according to claim 1, comprising a control circuit coupled to the receiver and the transducer, configured to cause the transducer to excite a torsion wave in the pipe wall, to receive a response to arrival of the torsion wave from the receiver and to determine wave propagation delay of the torsion wave through the pipe using the response by the receiver.
17. A fluid density measuring device according to claim 16, wherein the control circuit is configured to determine wave propagation delays of torsion waves travelling in opposite axial directions through the pipe wall and to determine an indication of average torsion wave speed from the propagation delays of the torsion waves travelling in the opposite axial directions.
18. Use of the fluid density measuring device of claim 1, in an oil well to monitor a fluid density of a mixture of oil and water flowing through the pipe.
19. A method of measuring fluid density of fluid within a pipe, comprising generating local circumferential motion of a pipe wall of the pipe by applying vibrations with a transducer located on the pipe wall; receiving a torsion wave generated by said local motion after the torsion wave has traveled through an axial segment of the pipe wherein an inner wall surface of the pipe has a non-circular cross-section with a virtual plane perpendicular to the axial direction of the pipe, the torsion wave being received by means of a receiver located on the pipe wall, the inner wall surface preferably comprising one or more protrusions extending inward into the pipe and along the axial direction of the pipe; determining the fluid density from a measured propagation speed of the torsion wave.
20. A method according to claim 19, wherein the transducer and the receiver are an ultrasound transducer and an ultrasound receiver respectively, and wherein the torsion wave is an ultrasound torsion wave.
Description
BRIEF DESCRIPTION OF THE DRAWING
[0024] These and other objects and advantageous aspects will become apparent from a description of exemplary embodiments with reference to the following figures.
[0025]
[0026]
[0027]
[0028]
[0029]
[0030]
[0031]
[0032]
DETAILED DESCRIPTION OF EXEMPLARY EMBODIMENTS
[0033]
[0034] Pipe 10 may be located in an oil well, where its main function is to transport well fluid, e.g. a mixture of oil and water, and the fluid density measuring system measures the density of well fluid flowing through in pipe 10. Pipe 10 comprises a pipe wall that circumferentially surrounds a space for containing the fluid. The space may be open at the axial ends of pipe 10 to enable fluid flow. Pipe 10 is cylindrical and has a non-circular inner cross-section. That is, the pipe wall has an inner surface and the cross-section of the inner surface with a virtual plane perpendicular to the axial direction of pipe 10 is non-circular. Obviously no manufactured pipe will have a perfectly circular inner cross-section. But the inner pipe is intentionally non-circular, i,e, it deviates more from a circular cross-section than due to normal manufacturing tolerance, The cross-section may be the same for all axial positions over a continuous range of axial positions.
[0035]
[0036] In
[0037] As may be noted, the embodiments of both
[0038] In
[0039] Another issue with the pipe cross-section involves stress in the pipe wall. In high pressure environments such as oil wells attention is needed to avoid failure of the pipe due to excessive peak stresses. This imposes a minimum thickness on the pipe wall. Use of polygonal cross-sections increases the minimum required pipe wall thickness needed to avoid failure, which in turn reduces torsion wave dependence on fluid properties. The required thickness can be reduced by using increased rounding. But in the polygonal cross-sections rounding also reduces the amount of fluid displacement in the circumferential direction. Either way, sensitivity is reduced. The use of protrusions with convex shape makes it possible to realize higher sensitivity with a smaller pipe wall thickness at the locations where the pipe wall thickness is at minimum and hence to more sensitivity.
[0040] Transducer 12 and receiver 14 are designed to excite a time dependent local torsion in pipe 10, for example with a frequency of 40 kHz, i.e. in the ultrasound frequency range of 20 kHz upward. Ultrasound transducers and receivers may be used as transducer 12 and receiver 14. However, for large pipe diameters lower frequencies may be used. Although the frequency is not critical, the optimum frequency is roughly proportional to the inner pipe diameter (of the free part not containing protrusions), e.g. 300 kHz for an inner pipe diameter of 1 cm, but any frequency in a range of 75-525 kHz may work for such a diameter. Ultrasound may be used for pipes with inner diameter of less than about 25 cm. For a pipe with an inner diameter of one meter any frequency in a range of 750 Hz-5 Khz may work.
[0041]
[0042] Preferably transducers 12 are located in a plurality of grooves, located at the bottom of the grooves at corresponding axial positions. In this embodiment transducers 12 are preferably caused to oscillate in phase, so that all transducers 12 always locally move the pipe wall in the same circumferential direction at the same time. In this way, wave excitation is concentrated in a lowest order mode that provides for the most straightforward relation between torsion wave propagation speed and fluid density. However, higher order torsion wave modes may be used instead. Transducers 12 located at different axial positions and/or excitation with non-zero phase offset may be used. This may be used to excite higher order modes or the lowest order mode. For example, transducers in different grooves at different axial positions may be excited with phase offsets corresponding to the propagation speed of the lowest order mode. Preferably transducers 12 are located in all grooves. This may be used to optimize the concentration of wave excitation in the lowest order mode.
[0043] A measuring system with transducers 12 on the inside of the pipe wall may involve electrical wiring (not shown) passing to the control circuit through the pipe wall. This may reduce robustness of the pipe against stress when under high pressure. As an alternative transducers 12 may be located on the outward surface of the pipe wall. This avoids increase of stress due to wiring through the pipe wall. It has been found that in the design with convex protrusions with a transducer or transducers in the grooves formed between the protrusions a higher measurement sensitivity can be achieved without excessive peak stresses.
[0044] Preferably, the outward surface of the pipe wall has a circular cross-section, as shown in
[0045]
[0046] In an embodiment, transducer 12 and receiver 14 are both transceivers that may be used both for exciting and receiving. In this embodiment, the control circuit may be configured to measure wave propagation delay in opposite axial directions along the pipe section of length L. The control circuit may be configured to compute an average wave speed, or more generally a sum of these delays to measure the fluid density. In this way effects of fluid flow in pipe 10 on the measurement may be reduced.
[0047]
[0048] Preferably, pipe 10 has the same non-circular inner surface cross section along the entire length of the section of length L. However, it may suffice that pipe 10 has such a cross section only along part of the section of length L. Having the same non-circular cross section along the entire section of length L has the advantage that the effect of the fluid on propagation is maximized and confusing reflections are reduced. Parts of the pipe outside this section need not have such a cross-section: they may have a circular inner surface cross-section. Instead of a single receiver 14, a plurality of receivers may be used at the same axial position. The same goes for transducer 12.
[0049]
[0050]
[0051] In an embodiment, transducer 12 and at least second receiver 40b are both transceivers that may be used both for exciting and receiving. In this embodiment, the control circuit may be configured to measure wave propagation delay in opposite axial directions along the pipe sections between first and second receiver 40a,b and between first receiver 40a and transducer 12 acting as receiver. The control circuit may be configured to compute an average wave speed of these measurements or more generally a sum of the delays (weighed if L1 and L2 are not equal). In this way effects of fluid flow in pipe 10 on the measurement may be reduced.
[0052]
[0053] In an embodiment, transducer/receiver 12 may be located at the axial location of a further reflector, or between the further reflector and reflector 50. The further reflector may be realized in any of the ways described for reflector 50. In this embodiment, transducer/receiver 12 will receive multiple reflections of torsion waves traveling back and forth between the reflector and the further reflections. When pulse transmission is used, these lead to reception of successive reflection pulses at receiver 14, which may be numbered in order of reception. The control circuit may be configured to measure the effect of the fluid on the delay between transmission and reception of the nth reflection (n>1). In this way the change of delay due to the fluid can be increased. In an embodiment the control circuit is configured to measure the effect of the fluid on the delay between reception of the nth reflection and the mth reflection (m>n>1). In this way time delay/phase effects due to the electronics, the transmitter/receiver/transceiver can be eliminated from the measurement. When m=n+k with k>1, a plurality of k wave travel delays back and forth may be used to increase sensitivity.
[0054] An operation of the control circuit like that of
[0055] Instead of cross-correlation, deconvolution may be used. Deconvolution may be realized for example by computing the Fourier transforms of the recorded signals of the nth and mth reflection from receiver 14, computing and ratios of the Fourier transform of the recorded signal of the mth reflection divided by the Fourier transform of the recorded signal from the nth reflection at corresponding frequencies. The ratios correspond to a deconvoluted signal in the Fourier transform domain. Optionally, an inverse Fourier transform of the frequency dependent signal formed by the ratios may be computed to obtain the deconvoluted signal in the time domain.
[0056] Deconvolution eliminates, or al least reduces the effect of the transfer functions of the electronics, the transmitter and receiver/transceiver and the phase response of the voltage excitation. Because the reflection coefficients of the reflector usually have zero phase, the effect of the reflection on the phase is also removed. The wave speed may be determined from the phase Phi of the deconvoluted signal at the oscillation frequency f, according to the relation c=L2*f/Phi, where c is the wave speed.
[0057] Deconvolution may also be used in the other embodiments. Assuming that the first and second receivers 40a,b of the embodiment of
[0058] The control circuit may be configured to translate measured delays into density measurements using calibration data. In one embodiment control circuit may be configured to use a memory and a look-up table stored in the memory to look up density values corresponding to delays. Optionally interpolation may be used between densities corresponding to delays for which calibrated values are available. The look up values for a specific pipe design may be determined by means calibration measurements using fluids of known density.
[0059] In an embodiment wherein the fluid is a mixture of two known fluids, such as a mixture of water and oil, the measured delays may be translated into a quantitative measure of the density ratio of the fluids. A water cut ratio R may be determined, which corresponds to R=(dd1)/(d2d1), wherein d1 is the density of water and d2 is the density of oil, when an additional data is available, e.g. a measurement of the fluid flow speed or knowledge of the density of one of the components. By means of calibration data R may be determined directly from the delay.
[0060] When the measurements are used to generate a signal, e.g. a signal to control fluid flow shut off, a signal to control fluid flow redirection or an alarm signal, translation may not be not needed. A threshold value may be set and the control circuit may be configured to generate the signal when it measures a delay that exceeds the threshold value. Similarly, calibration may not be needed when the measurements are used in a feedback loop that is configured to regulate fluid density to a set value. In this case a delay value may be used as a set value instead and the feedback loop may be configured to regulate fluid density in a direction wherein the difference between the measured delay and the set value is reduced.
[0061] In addition to torsion wave speed in a pipe with a non-circular inner wall surface, wave speed in a pipe with a circular inner wall surface may be measured in the presence of the same fluid. The latter may be used to correct for effects of temperature and viscosity variations if they occur, e.g. by subtracting wave speed measured with a circular inner wall surface, from wave speed measured with a non-circular inner wall surface. Such wave speeds may be measured in different sections of a pipe, that have a circular and non-circular inner wall surface cross-section. Alternatively the wave speeds may be converted into a density (from measurements using the pipe section with the noncircular cross-section) and a viscosity value (from measurements using the pipe section with circular cross-section). When the viscosity is variable, its measurement can then be used to determine a correction of the density, using a calibration of the dependence of the correction of the torsion wave speed on viscosity or a model of this dependence (e.g. an analytical model, which is known per se).
[0062]
[0063] In the embodiment of
[0064] A fluid density measuring device uses a pipe with a pipe wall that has an inner wall surface with a non-circular cross-section at least in an axial segment of the pipe. Preferably, the inner wall surface comprises one or more protrusions extending inward into the pipe and along the axial direction of the pipe. A transducer such as an ultrasound transducer located on the pipe wall is used to generate local motion of the pipe wall with a circumferential direction of motion. Preferably, the transducer is located between successive protrusions. A receiver, such as an ultrasound receiver, located on the pipe wall receives an ultrasound torsion wave generated by said local motion after the torsion wave has traveled through the axial section wherein the inner wall surface has a non-circular cross-section. The fluid density is determined from the propagation speed of the torsion wave.