BYPASS VALVE FOR TURBOCHARGER
20180298831 ยท 2018-10-18
Inventors
Cpc classification
F02D9/102
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02D9/1015
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02B37/007
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16K1/20
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02B37/162
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02B37/183
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02B37/16
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02D9/1025
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16K15/033
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F02D9/10
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16K1/20
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02B37/18
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
A bypass valve for an engine with turbocharging for use in a pipe section of a bypass. The bypass valve has a sealing device which comprises a flap. The flap is mounted to be doubly rotatable via a first axis of rotation and via a second axis of rotation.
Claims
1. A bypass valve (10) for an engine with turbocharging for use in a pipe section (200) of a bypass comprising a sealing device (100) which has a flap (110), wherein the flap (110) is mounted to be doubly rotatable via a first axis of rotation (120) and via a second axis of rotation (130).
2. The bypass valve according to claim 1, characterized in that wherein at least one projection (114), is provided on a first surface (112) of the flap (110), and wherein the second axis of rotation (130) extends through the at least one projection (114).
3. The bypass valve according to claim 2, wherein the sealing device (100) has a pivot pin (140) and a sleeve (150), and wherein the sleeve (150) is rotatably mounted on the pivot pin (140) and the first axis of rotation (120) is defined thereby.
4. The bypass valve according to claim 3, wherein at least one lever arm (152), is arranged on the sleeve (150), and wherein the lever arm(s) (152) are rotatably coupled in a distal region with the projection(s) (114) of the flap (110), when viewed from the pivot pin (140), and thus define the second axis of rotation (130).
5. The bypass valve according to claim 3, wherein at least one spring (160), which counteracts a rotation of the flap (110) about the first axis of rotation (120), is arranged around the pivot pin (160).
6. The bypass valve according to claim 5, wherein the at least one spring (160) comprises one or two leg springs (160), and wherein each leg (162) of the leg springs is respectively guided into a receptacle (116) which is arranged on the first surface (112) of the flap (110), in particular wherein the legs (162) of the leg springs (160) are thereby guided in the receptacles (116) in such a way that they are displaceable in the receptacles (116) during opening of the flap (110).
7. The bypass valve according to claim 2, wherein a stop (118) is arranged on the first surface (112) of the flap (110), and wherein the stop (118) limits an initial inclination movement of the flap (110) during opening and thus a predetermined maximum inclination angle of the flap (110) is defined for the initial inclination movement at the beginning of the opening action.
8. The bypass valve according to claim 7, wherein after the stop (118) has struck the lever arm(s) (152), further opening of the flap (110) is carried out by rotating the lever arm(s) (152) about the first axis of rotation (120).
9. The bypass valve according to claim 1, wherein the bypass valve (10) additionally comprises a pipe section (200) of a bypass, wherein the flap (110) is arranged in the pipe section (200), wherein both the first and also the second axes of rotation (120, 130) extend offset with respect to the center axis (Z) of the pipe section (200), and wherein the center axis (Z) of the pipe section (200) extends between the first and second axes of rotation (120, 130).
10. The bypass valve according to claim 9, wherein the second axis of rotation (130) changes its position in the pipe section (200) during the movement of the flap (110); in particular wherein the first axis of rotation (120) is arranged in such a way in the pipe section (130 [sic:200]) that it does not change the position thereof in the pipe section (200) during movement of the flap (110).
11. The bypass valve according to claim 9, wherein the pivot pin (140) of the first axis of rotation (120) is arranged in two receptacles (142), wherein the two receptacles (142) are fixed in the wall of the pipe section (200) or are formed integrally with the same.
12. The bypass valve according to claim 9, wherein the pipe section (200) has a first inner diameter (D1) and a second inner diameter (D2), wherein the first inner diameter (D1) is larger than the second inner diameter (D2); and wherein the sealing device (100) is arranged at least partially in the region of the first inner diameter (D1).
13. The bypass valve according to claim 12, wherein a transition region of the pipe section from the first inner diameter (D1) to the second inner diameter (D2) is configured conically and defines a conical seat (210); wherein a sealing ring (170) is arranged circumferentially around the circumference of the flap (110), and wherein the sealing ring (170) contacts on the conical seat (210) in the closed state.
14. The bypass valve according to claim 9, wherein the flap (110) initially inclines at a predetermined angle during opening of the bypass valve (10), at a contact point (P) between the flap (110) or the sealing ring (170) and the pipe section (200), in order to be able to subsequently rotate freely about the first axis of rotation (120).
15. A drive unit for a motor vehicle with at least one of a suction tract for an engine comprising a bypass valve (10) according to claim 1 and with an exhaust gas tract for an engine comprising a bypass valve (10) according to claim 1.
16. The bypass valve according to claim 1, wherein two projections (114) are provided on a first surface (112) of the flap (110), and wherein the second axis of rotation (130) extends through the at least one projection (114).
17. The bypass valve according to claim 2, wherein the sealing device (100) has a pivot pin (140) and a sleeve (150), wherein the sleeve (150) is rotatably mounted on the pivot pin (140) and the first axis of rotation (120) is defined thereby, and wherein the pivot pin (140) is arranged at a distance from the first surface (112).
18. The bypass valve according to claim 3, wherein two lever aims (152) are arranged on the sleeve (150), and wherein the two lever arms (152) are rotatably coupled in a distal region with the projection(s) (114) of the flap (110), when viewed from the pivot pin (140), and thus define the second axis of rotation (130).
19. The bypass valve according to claim 5, wherein the at least one spring (160) comprises one or two leg springs (160), wherein each leg (162) of the leg springs is respectively guided into a receptacle (116) which is arranged on the first surface (112) of the flap (110), and wherein the legs (162) of the leg springs (160) are thereby guided in the receptacles (116) in such a way that they are displaceable in the receptacles (116) during opening of the flap (110).
20. The bypass valve according to claim 12, wherein a transition region of the pipe section from the first inner diameter (D1) to the second inner diameter (D2) is configured conically and defines a conical seat (210); wherein the flap (110) has a circular shape, wherein a sealing ring (170) is arranged circumferentially around the circumference of the flap (110), and wherein the sealing ring (170) contacts on the conical seat (210) in the closed state.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0020]
[0021]
[0022]
DETAILED DESCRIPTION OF THE INVENTION
[0023] In the following, an embodiment of the bypass valve according to the invention will be described by means of the figures.
[0024]
[0025] As is clear from
[0026] Two projections 114 are provided on a first surface 112 of flap 110 (in
[0027] As is especially clear in
[0028] A stop 118 is arranged on first surface 112 of flap 110. Stop 118 limits an initial inclination movement of flap 110 upon opening in that it strikes lever arm 152 (see
[0029] Sealing device 100 of bypass valve 10 is arranged in a pipe section 200 of a bypass. First axis of rotation 120 and second axis of rotation 130 extend perpendicular to a center axis Z of pipe section 200 (see e.g.
[0030] During movement of flap 110 (for opening or closing), second axis of rotation 130 changes the position thereof in pipe section 200 (see corresponding position of second axis of rotation 130 in
[0031] Pipe section 200 has a first inner diameter D1 and a second inner diameter D2. In the embodiment shown in
[0032] The kinematics of sealing device 100 or of flap 110 during opening of bypass valve 10 will be subsequently described in greater detail by means of
[0033] Advantages of this design are, in particular, a smaller installation space or spatial requirement for the installation, since axis of rotation or axes of rotation 120, 130 of flap 110 are arranged in pipe section 200. In addition, the forces which must be applied for opening flap 110 may be variably determined due to the targeted arrangement of axes of rotation 120, 130 and the selection of the characteristics of leg springs 160.
[0034] Furthermore, bypass valve 10 has advantageous throughflow characteristics (linear flow). In particular, sealing device 100 of bypass valve 10 scarcely blocks the throughflow through pipe section 200 in the completely open position.
[0035]
[0036] The invention additionally comprises a suction tract for an engine which comprises a bypass valve 10 as described herein. This type of suction tract may comprise a two-stage supercharging system, in particular wherein the two-stage supercharging system comprises a low-pressure exhaust gas turbocharger and a high-pressure turbocharger. Bypass valve 10 may be arranged in a compressor bypass of the two-stage supercharging system in such a way that air is guided through the compressor bypass and around a compressor wheel of the high-pressure exhaust gas turbocharger when bypass valve 10 is open.
[0037] In addition, the invention comprises an exhaust gas tract for an engine which comprises a bypass valve 10 as described herein. This type of exhaust gas tract may comprise a two-stage supercharging system, in particular wherein the two-stage supercharging system comprises a low-pressure exhaust gas turbocharger and a high-pressure turbocharger. Bypass valve 10 may be arranged in a turbine bypass of the two-stage supercharging system in such a way that air is guided through the turbine bypass and around a turbine wheel of the high-pressure exhaust gas turbocharger when bypass valve 10 is open.
[0038] The invention additionally comprises a drive unit for a motor vehicle comprising a previously described suction tract and/or a previously described exhaust gas tract.
[0039] Although the present invention has been described and is defined in the attached claims, it should be understood that the invention may also be alternatively defined according to the following embodiments: [0040] 1. A bypass valve (10) for an engine with turbocharging for use in a pipe section (200) of a bypass comprising [0041] a sealing device (100) which has a flap (110), [0042] characterized in that the flap (110) is mounted to be doubly rotatable via a first axis of rotation (120) and via a second axis of rotation (130). [0043] 2. The bypass valve according to Embodiment 1, characterized in that the second axis of rotation (130) is arranged closer to the flap (110) than the first axis of rotation (120), at least in the closed state of the bypass valve (10). [0044] 3. The bypass valve according to Embodiment 1 or Embodiment 2, characterized in that at least one projection (114), in particular two projections (114) is/are provided on a first surface (112) of the flap (110), wherein the second axis of rotation (130) extends through the at least one projection (114). [0045] 4. The bypass valve according to Embodiment 3, characterized in that the sealing device (100) has a pivot pin (140) and a sleeve (150), wherein the sleeve (150) is rotatably mounted on the pivot pin (140) and the first axis of rotation (120) is defined thereby, in particular wherein the pivot pin (140) is arranged at a distance from the first surface (112). [0046] 5. The bypass valve according to Embodiment 4, characterized in that at least one lever arm (152), preferably two lever arms (152), is/are arranged on the sleeve (150), wherein the lever arm(s) (152) are rotatably coupled in a distal region to the projection(s) (114) of the flap (110), when viewed from the pivot pin (140), and thus define the second axis of rotation (130). [0047] 6. The bypass valve according to any one of Embodiments 4 through 5, characterized in that at least one spring (160), which counteracts a rotation of the flap (110) about the first axis of rotation (120), is arranged around the pivot pin (160). [0048] 7. The bypass valve according to Embodiment 6, characterized in that the at least one spring (160) comprises one or two leg springs (160), wherein each leg (162) of the leg springs is respectively guided in a receptacle (116) which is arranged on the first surface (112) of the flap (110). [0049] 8. The bypass valve according to Embodiment 7, characterized in that the legs (162) of the leg springs (160) are guided in the receptacles (116) in such a way that they are displaceable in the receptacles (116) during opening of the flap (110). [0050] 9. The bypass valve according to any one of Embodiments 3 through 8, characterized in that a stop (118) is arranged on the first surface (112) of the flap (110), wherein the stop (118) limits an initial inclination movement of the flap (110) during opening, in particular wherein the stop (118) strikes the lever arm(s) (152) during opening and thus a predetermined maximum inclination angle of the flap (110) is defined for the initial inclination movement at the beginning of the opening action. [0051] 10. The bypass valve according to Embodiment 9, characterized in that after the stop (118) has struck the lever arm(s) (152), further opening of the flap (110) is carried out by rotating the lever arm(s) (152) about the first axis of rotation (120). [0052] 11. The bypass valve according to any one of the preceding embodiments, characterized in that the bypass valve (10) additionally comprises a pipe section (200) of a bypass, wherein the flap (110) is arranged in the pipe section (200). [0053] 12. The bypass valve according to Embodiment 11, characterized in that the first axis of rotation (120) and the second axis of rotation (130) extend perpendicular to a center axis (Z) of the pipe section (200). [0054] 13. The bypass valve according to Embodiment 11 or Embodiment 12, characterized in that at least one of the first and the second axes of rotation (120, 130) extend offset with respect to a center axis (Z) of the pipe section (200). [0055] 14. The bypass valve according to Embodiment 13, characterized in that both the first and also the second axes of rotation (120, 130) extend offset with respect to the center axis (Z) of the pipe section (200), wherein the center axis (Z) of the pipe section (200) extends between the first and second axes of rotation (120, 130). [0056] 15. The bypass valve according to any one of Embodiments 11 through 14, characterized in that the first axis of rotation (120) and the second axis of rotation (130) extend, in the closed state of the bypass valve (10), in such a way that a connecting line, which connects the first axis of rotation (120) and the second axis of rotation (130) and intersects the center axis (Z) of the pipe section (200), does not intersect the center axis (Z) at a 90 angle. [0057] 16. The bypass valve according to any one of Embodiments 11 through 15, characterized in that the second axis of rotation (130) changes its position in the pipe section (200) during the movement of the flap (110). [0058] 17. The bypass valve according to any one of embodiments 11 through 16, characterized in that the first axis of rotation (120) is arranged in the pipe section (130 [sic:200]) in such a way that it does not change its position in the pipe section (200) during movement of the flap (110). [0059] 18. The bypass valve according to any one of Embodiments 11 through 17, characterized in that the pivot pin (140) of the first axis of rotation (120) is arranged in two receptacles (142), wherein the two receptacles (142) are fixed in the wall of the pipe section (200) or are formed integrally with the same. [0060] 19. The bypass valve according to any one of Embodiments 11 through 18, characterized in that the pipe section (200) has a first inner diameter (D1) and a second inner diameter (D2), wherein the first inner diameter (D1) is larger than the second inner diameter (D2). [0061] 20. The bypass valve according to Embodiment 19, characterized in that the sealing device (100) is arranged at least partially in the region of the first inner diameter (D1). [0062] 21. The bypass valve according to any one of Embodiments 19 through 20, characterized in that a transition region of the pipe section from the first inner diameter (D1) to the second inner diameter (D2) is configured conically and defines a conical seat (210). [0063] 22. Thy bypass valve according to Embodiment 21, characterized in that the flap (110) contacts the conical seat (210) in the closed state of the bypass valve (10) and thus prevents a fluid throughflow through the pipe section (200). [0064] 23. The bypass valve according to any one of Embodiments 21 through 22, characterized in that the flap (110) has a circular shape, wherein a sealing ring (170) is arranged circumferentially around the circumference of the flap (110), and wherein the sealing ring (170) contacts on the conical seat (210) in the closed state. [0065] 24. The bypass valve according to any one of Embodiments 11 through 23, characterized in that the flap (110) initially inclines at a predetermined angle during opening of the bypass valve (10), in particular at a contact point (P) between the flap (110) or the sealing ring (170) and the pipe section (200), in order to be able to subsequently rotate freely about the first axis of rotation (120). [0066] 25. The bypass valve according to any one of the preceding embodiments, characterized in that the bypass valve (10) is self-regulating, preferably pressure-regulated, in particular via the air pressure of the air flow contacting the flap (110). [0067] 26. The bypass valve according to any one of Embodiments 6 through 25, characterized in that the flap (110) of the bypass valve (10) opens until an equilibrium state exists between the force generated by the air pressure of the airflow at the flap and the force of the spring (160) or springs (160). [0068] 27. A suction tract for an engine with a bypass valve (10) according to any one of Embodiments 1 through 26. [0069] 28. The suction tract according to Embodiment 27, additionally comprising a two-stage supercharging system, in particular wherein the two-stage supercharging system comprises a low-pressure exhaust gas turbocharger and a high-pressure exhaust gas turbocharger. [0070] 29. The suction tract according to Embodiment 28, characterized in that the bypass valve (10) is arranged in a compressor bypass of the two-stage supercharging system in such a way that air is guided through the compressor bypass and around a compressor wheel of the high-pressure exhaust gas turbocharger when the bypass valve (10) is open. [0071] 30. An exhaust gas tract for an engine with a bypass valve (10) according to any one of Embodiments 1 through 26. [0072] 31. The exhaust gas tract according to Embodiment 30, additionally comprising a two-stage supercharging system, wherein the two-stage supercharging system comprises a low-pressure exhaust gas turbocharger and a high-pressure exhaust gas turbocharger. [0073] 32. The exhaust gas tract according to Embodiment 31, characterized in that the bypass valve (10) is arranged in a turbine bypass of the two-stage supercharging system in such a way that air is guided through the turbine bypass and around a turbine of the high-pressure exhaust gas turbocharger when the bypass valve (10) is open. [0074] 33. A drive unit for a motor vehicle with a suction tract according to any one of Embodiments 27 through 29 and/or with an exhaust gas tract according to any one of Embodiments 30 through 32.