Fire protection device and method for fire protection of an industrial oil cooker
10099076 ยท 2018-10-16
Assignee
Inventors
- Zachary L. Magnone (Warwick, RI, US)
- Jose L. Almeida (Warwick, RI, US)
- Thomas W. Bowder, Jr. (Scituate, RI, US)
- Chad A. Goyette (Tiverton, RI, US)
Cpc classification
A62C31/02
HUMAN NECESSITIES
B05B1/265
PERFORMING OPERATIONS; TRANSPORTING
International classification
A62C3/00
HUMAN NECESSITIES
A62C31/02
HUMAN NECESSITIES
B05B1/26
PERFORMING OPERATIONS; TRANSPORTING
Abstract
Fire protection mist nozzles for industrial oil cookers, oil cookers with fire protection systems, and method of oil cooker fire protection are provided. The mist nozzles operate at pressures between 170 and 250 psi, and provide a unique distribution pattern that allows for variable installations for protection in certain operative environments including oil cookers with various hood configurations. The fire protection nozzles includes a base defining an inlet and an outlet along an axis. The base includes an orifice having an inlet diameter and an outlet diameter. The outlet diameter is preferably greater than the inlet diameter; and the orifice defines a K-factor of less than 1.0 gpm/psi. The nozzle includes a diffuser aligned with the orifice. The diffuser has a preferably substantially domed portion with a maximum diameter that is less than the summation of the inlet diameter and the outlet diameter of the orifice.
Claims
1. A fire protection nozzle assembly comprising: a base defining an inlet and an outlet along an axis, the base having an orifice, the orifice having an inlet diameter and an outlet diameter, the outlet diameter being greater than the inlet diameter, the orifice defining a K-factor of less than 1.0 gpm/psi.sup.1/2; and a diffuser aligned with the orifice; a link member disposed about the base such that the link member remains in a fixed orientation with respect to the axis; a protective cap engaged with the base to protect the nozzle assembly; and a chain coupling the protective cap to the link member.
2. The fire protection nozzle assembly of claim 1, wherein the link member is an annular member having an inner diameter and an outer diameter, the inner diameter being sized to slide the annular member over an external thread of the base.
3. The fire protection nozzle assembly of claim 2, wherein the link member includes a first portion formed so as to prevent rotation of the annular member about the base and a second portion to support the chain.
4. The fire protection nozzle assembly of claim 3, wherein the first portion of the link member fixes the link member in the fixed orientation about the base such that the chain is maintained out of the way of fluid discharge from the outlet when the nozzle assembly operates.
5. The fire protection nozzle assembly of claim 1, wherein the base includes two frame arms disposed about the outlet which converge at a support disposed along the central axis to place the diffuser in position to face the outlet, the fixed orientation of the link member being such that the chain is maintained adjacent the frame arms when the nozzle assembly operates.
Description
BRIEF DESCRIPTIONS OF THE DRAWINGS
(1) The accompanying drawings, which are incorporated herein and constitute part of this specification, illustrate exemplary embodiments of the invention, and, together with the general description given above and the detailed description given below, serve to explain the features of the invention.
(2)
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DETAILED DESCRIPTION
(9) Referring to
(10) Referring to
(11) In a preferred embodiment, the inlet of the outer base member 11a provides a connection to the fire-fighting fluid supply system and is preferably a socket into which a pipe of the supply system is inserted and secured with, for example, a weld. The outlet of the outer base member preferably has an opening sized to receive the protective cap 22. The sides of the outer base member preferably have a flange 23 configured to abut the wall 19 with the outer base member 11a inserted through the hole of the wall 19. The outer base member includes threads that receive a nut 24 that is positioned to oppose the flange 23, so that the tightening of the nut compressed the nut and flange against the wall to secure the outer base member to the wall. After the outer base member is installed onto the wall, and the inlet of the outer base member is connected to the fire-fighting fluid supply system, the outer base member 11a presents to the coverage area a recess 20 with a threaded port that leads through the nozzle 10 to the piping connected to the inlet end 13 of the outer base member 11a. Into that recess and the threaded port 20 the inner base member can be installed by, preferably, screwing the inner base member 11b into the threaded port 20. The inner base member can engage the threaded port with NPT threads or with straight threads in combination with a sealant.
(12) The inner base member 11b provides a portion of the passage 12 through the nozzle 10, support for the screen 18 and an orifice member, and support for the arms 15 and the diffuser 16. The inner base member 11b preferably has a cylindrical base with threading on its exterior configured for insertion into the outer base member. The passage extends through the cylindrical base from an inlet of the inner base member to an outlet, preferably disposed so that the inner base member inlet and outlet are both between the inlet and outlet of the outer base member along the central axis A-A. At the outlet of the inner base member two frame arms 15 preferably extend from opposing sides of the outlet and through the outlet of the outer base member to converge at a support 25 preferably disposed along the central axis A-A to place the diffuser 16 in position to face the outlet 14.
(13) Referring to
(14) The orifice member 27 provides the orifice and controls the shape and direction of the flow exiting the nozzle and impacting the diffuser. Referring to
(15) As illustrated in
(16) The orifice member preferably defines a series of edges along the length of the orifice. Preferably, the upstream surface 28a provides a circular opening 32a that leads to the cylindrical wall 30a to define a first edge 29a between the upstream-facing portion of the upstream surface 28a and the cylindrical wall 30a, with the first edge 29a preferably being a sharp edge that provides a 90 degree angle between a portion of the upstream surface 28a and the cylindrical wall 30a. At the downstream end of the cylindrical wall, the surface of the orifice transitions to the variable wall 30b that tapers outwardly away from the central axis A-A. Preferably, the transition between the cylindrical and variable walls 30a, 30b defines a second edge 29b at the transition where the cylindrical wall 30a, which is parallel to the central axis A-A, changes to the variable wall 30b, which is disposed at an angle to the central axis A-A. More preferably, the transition 29b is a sharp edge that provides a 150 degree angle between the vertical of the cylindrical wall 30a and the variable walls 30b. Also preferable is that the variable wall 30b has a frusto-conical shape with a narrow end and a wide end of the frusto-conical shape positioned so that the narrow end abuts the cylindrical wall to provide a circular second edge 29b and, more preferably, the frusto-conical shape defines a cone angle 33 of 60 degrees. At the downstream end of the variable wall 30b, the variable wall terminates where it meets a downstream-facing portion of the downstream surface 28b of the orifice member to define a third edge 29c where the variable wall, which has a surface that is not perpendicular to the central axis A-A, meets a portion of the downstream surface 28b, which has a perpendicular surface to the central axis A-A. The variable wall also preferably extends along the central axis for approximately 0.1 inches and provides an orifice outlet 32b diameter D.sub.OUT of approximately 0.25 inches. Preferably the third edge 29c is a sharp edge that provides a 120 degree angle between the variable wall 30b and the downstream surface 28b. In alternative embodiments, the variable wall 30b can diverge or fall away from the central axis A-A by providing a curvature or an undulation that generally moves away from the central axis. In another alternative, the variable wall can extend the entire length of the orifice so as to have no cylindrical wall. The curvature or undulation can be in the direction of the central axis or about the central axis, or in a combination of the two. Also, the second and third edges 29b, 29c can vary so as to provide a non-circular shape about the central axis, such as an oval or another shape that provides a transition between mating surfaces. Likewise, one or both of the two internal surfaces 30a, 30b can have a curvature so that the second and third edges 29b, 29c are formed by the mating of two curved surfaces, or by the mating of a curved surface with an axially-linear surface. In an alternative embodiment, the orifice member can be formed of a composite of multiple discs stacked together to provide an orifice member of sufficient thickness, with at least some of the inner orifices of the stacked discs providing different inner diameters to form, together, a composite inner surface with a desired curvature or pattern of stepped surfaces that provide a cylindrical, sloping, stepped, or conical-like inner surface to the orifice member.
(17) The diffuser 16 preferably has a surface facing the nozzle outlet 14 that is substantially spherical or substantially domed or hemispherical with a support surface holding the diffuser in position on the central axis to receive a flow of the fire-fighting fluid. The diffuser 16 with the dome or hemispherical surface preferably has a center of the dome or hemispherical surface disposed on the central axis A-A to face the orifice member 27 so as to define an outer peripheral edge 16b of the diffuser 16 where the dome or hemispherical surface stops and meets the support surface 25a. Preferably, the domed or hemispherical surface and the support surface 25a meet to define a fourth edge 29d that has a circular profile about the axis A-A along the periphery of the domed or hemispherical surface. More preferably, the fourth edge 29d is a sharp edge with the domed or hemispherical surface at its periphery and with the support surface disposed to be perpendicular to the central axis so that the fourth edge approximates a substantially 90 degree angle between the domed/hemispherical and support surfaces. In the embodiment with the spherical diffuser 16, the outer peripheral edge of the diffuser 16b can be at the maximum diameter of the diffuser D.sub.DIFF taken on a bisecting plane that is perpendicular to the central axis A-A. The outer peripheral edge preferably provides a diffuser maximum diameter of approximately 0.31 inches. Preferably, the diffuser maximum diameter is less than the summation of the inlet and outer diameters D.sub.IN, D.sub.OUT of the orifice.
(18) When installed, the nozzle can include an protective cap that can be ejected but remain secured to the nozzle. As illustrated in
(19) The nozzle can have various configurations for mounting the nozzle to the wall and for the engagement surfaces of the outer and inner base members. With reference to
(20) The outer base member 11a can be configured to control the depth at which the inner base member 11b is inserted into the outer base member. For example, as the inner base member 11b is inserted into the port 20, the inner base member 11b is screwed in until reaching a desired depth, or a desire extension distance from the wall 19. Alternatively or in addition to, the nozzle 10 can be configured to provide a recessed arrangement. For example, the outer base member 11a can provide a port 20 that is sufficiently large to receive the frame arms 15 of the inner base member 11b.
(21) The preferred nozzle 10 and its outer base member and flange can be fixed to the wall surface by, for example welding. Alternatively, as seen in the preferred embodiment illustrated in
(22) The preferred embodiment proves a distribution that the inventor has discovered is advantageous for compliance with the requirements of the FM Approvals LLC standard entitled Approval Standard for Water Mist Systems, Class Number 5560, November 2012 and, in particular, for compliance with Appendix J of the FM standard, which is attached as Exhibit 2 to U.S. Provisional Patent Application No. 61/801,384, which is specifically incorporated by reference. In particular, the preferred embodiment provides a particular distribution to an area directly below the nozzle. The distribution is quantified in various manners. The inventor has discovered that a nozzle that provides a particular percentage of the total flow to certain area below the nozzle and a particular densities to different portions to certain areas below the sprinkler are advantageous. Referring to
(23) The preferred embodiments of the nozzle provide a particular percentage of the total flow to the coverage area below when the nozzles is approximately 54 inches above the coverage area and provided with water at about a 170 psi pressure for 10 minutes of flow. The preferred embodiments of the nozzle, preferably, provide a percentage of flow to the first area 110 of the coverage area of about 60% to 70% of the total flow to the coverage area and a percentage of flow the second area 120 of the coverage area of about 40% to 30% of the total flow to the coverage area. More preferably, the preferred embodiments of the nozzle, preferably, provide a percentage of flow to the first area 110 of the coverage area of about 65% of the total flow to the coverage area 100 and a percentage of flow to the second area 120 of the coverage area 100 of about 35% of the total flow to the coverage area. Thus, the 16 square feet are defined by the square feet designated as: 2-2, 2-3, 2-4, 2-5, 3-2, 3-3, 3-4, 3-5, 4-2, 4-3, 4-4, 4-5, 5-2, 5-3, 5-4, and 5-5 that form the first area of the coverage area receive as a percentage of flow 60% to 70% of the total flow to the coverage area, and, more preferably receive as a percentage flow about 65% of the total flow to the coverage area, and the 20 square feet defined by the square feet along each side of the coverage area are designated: 1-1, 1-2, 1-3,1-4, 1-5, 1-6, 2-1, 3-1, 4-1, 5-1, 6-1, 6-2, 6-3, 6-4, 6-5, 6-6, 5-6, 4-6, 3-6, and 2-6 that form the second area receive about 40% to 30% of the total flow to the coverage area, more preferably, the preferred embodiments of the nozzle, preferably, and, more preferably receive as percentage of flow about 35% of the total flow to the coverage area.
(24) In addition to a preferred range of the percentage of flow to each of the first area and the second area, the preferred embodiments of the nozzles also provide a particular density to the particular sections of the coverage. The preferred embodiments of the nozzles provide a specified minimum density in gallons per minute to four particular sections in the coverage area. The four sections being (1) the total coverage area, (2) the first area of the coverage area, (3) the second area of the coverage area, and (4) each square for the first area of the coverage area. The four area have a respective distribution value to define four distribution values.
(25) The first section, total coverage area, preferably has a first distribution value of a density of at least 0.080 gallons per minute per square foot of the coverage area. That is, total average flow in gallons per minute to the entire coverage area is a desired minimum of at least 0.080 gallons per minute per square foot. More preferably, the first distribution value is a density of at least 0.090 gallons per minute per square foot to the coverage area.
(26) The second section, the first area of the coverage area, has a second distribution value of a density of at least 0.120 gallons per minute per square foot to the first area of the coverage area. That is, total average flow in gallons per minute to the entire first area of the coverage area is a desired minimum of at least 0.120 gallons per minute per square foot. More preferably, the second distribution value is a density of at least 0.130 gallons per minute per square foot to the first area of the coverage area. That, is the average density to 16 square feet are defined by the square feet designated as: 2-2, 2-3, 2-4, 2-5, 3-2, 3-3, 3-4, 3-5, 4-2, 4-3, 4-4, 4-5, 5-2, 5-3, 5-4, and 5-5 that form the first area of the coverage area receive at least 0.120 gallons per minute per square foot, and preferably, is at least 0.130 gallons per minute per square foot.
(27) The third section, the second area of the coverage area, has a third distribution value of a density of at least 0.040 gallons per minute per square foot to the second area of the coverage area. That is, total average flow in gallons per minute to the entire second area of the coverage area is a desired minimum of at least 0.040 gallons per minute per square foot. More preferably, the third distribution value is a density of at least 0.050 gallons per minute per square foot to the second area of the coverage area. That, is the average density to the 20 square feet defined by the square feet along each side of the coverage area, which are designated as: 1-1, 1-2, 1-3, 1-4, 1-5, 1-6, 2-1, 3-1, 4-1, 5-1, 6-1, 6-2, 6-3, 6-4, 6-5, 6-6, 5-6, 4-6, 3-6, and 2-6 that form the second area, receive at least 0.040 gallons per minute per square foot, and preferably, is at least 0.050 gallons per minute per square foot.
(28) The fourth section, each square foot of the first area of the coverage area, has a fourth distribution value of a density of at least 0.080 gallons per minute per square foot to each of the square feet in the first area of the coverage area. That is, total average flow in gallons per minute to the each one of the square feet in the entire first area of the coverage area is a desired minimum of at least 0.080 gallons per minute per square foot. That, is the average density to each of the 16 square feet that are defined by the square feet designated as: 2-2, 2-3, 2-4, 2-5, 3-2, 3-3, 3-4, 3-5, 4-2, 4-3, 4-4, 4-5, 5-2, 5-3, 5-4, and 5-5 that form the first area of the coverage area receive at least 0.080 gallons per minute per square foot.
(29) The particular distribution defined by the preferred embodiment of the nozzles based on percentage of flow to the first and second area of the coverage area and the four distribution values to the four sections of the coverage area provide for a distribution believed to be advantageous for the protection from fires in oil of industrial fryers. Schematically shown in
(30) The nozzle distribution pattern provides an effective spray angle for the nozzle that allows for appropriate coverage of the oil surface 204. The spray angle of the nozzle 10 is preferably determined at locating the second area of the coverage area on the oil surface when the nozzle axis is centered over and perpendicular to oil surface to be protected. The effective spray angle can vary for various preferred embodiments of the nozzle and can depend on the installation height of the nozzle over the oil surface. The effective spray angle allows for the nozzle to be installed at various angles to the oil surface and various distances from the edges of the portion of the oil surface to be protected. Thus, in one preferred aspect of the industrial oil cooker, the nozzle 10 can be installed with its nozzle axis A-A perpendicular to the angled hood surface 19 of the oil cooker and oblique with respect to the oil surface. A nozzle 10 of the preferred embodiments can protect an area in an oil surface lateral from a first side-wall to a second side-wall of the oil cooker. The nozzle 10 can be located laterally a side-wall 206a, 206b of the oil cooker at a lateral distance X. The area protected by a preferred installed nozzle can, in some embodiments, be the entire lateral width W of an oil pan from side-wall 206a to side-wall 206b. Or, in other embodiments, a portion of the entire lateral width W of an oil pan from side-wall to side-wall 206a, 206b. In such embodiments, multiple nozzles, 10a, 10b preferably disposed on a common plane can protect equal portions of the entire lateral width W of the oil surface across the entire width of a of an oil pan from side-wall to side-wall. Because of the distribution pattern the nozzle also protects a distance along the lateral length of the oil surface. The protected lateral width W and length (perpendicular to the width W) of the protected oil surface, preferably form a square area such that the nozzle spaced from one or more nozzles at a distance S, respectively along the lateral W protects any desired width and length oil pan, in particular, an oil pan with a generally rectangular configuration. For example, if the lateral width W of the rectangular oil pan is such that it requires two pair nozzles 10a, 10b to protect the oil surface 204, multiple pairs of nozzles 10a, 10b can be spaced along the lateral length of the oil surface to protect the entire oil surface. Because of the effective spray angle of the preferred embodiments of the nozzle, an oil surface of any lateral length can be protected with the appropriate number of nozzles spaced along the lateral length of the oil surface. While the oil surface to be protected is preferably rectangular and suitable surface configuration can be protected.
(31) The preferred nozzle embodiments provides a method of protecting an industrial oil cooker that includes spacing one or more nozzles from the side wall of the oil pan defining the boundaries of the oil surface. The preferred method includes installation of the nozzles on an angled hood surface with the nozzle axis perpendicular to the angled surface.
(32) While the present invention has been disclosed with reference to certain embodiments, numerous modifications, alterations, and changes to the described embodiments are possible without departing from the sphere and scope of the present invention, as defined in the appended claims. Accordingly, it is intended that the present invention not be limited to the described embodiments, but that it has the full scope defined by the language of the following claims, and equivalents thereof.