Panel
10100531 ยท 2018-10-16
Assignee
Inventors
Cpc classification
E04F15/10
FIXED CONSTRUCTIONS
E04F2201/0552
FIXED CONSTRUCTIONS
E04F15/102
FIXED CONSTRUCTIONS
E04F15/02038
FIXED CONSTRUCTIONS
E04F15/107
FIXED CONSTRUCTIONS
International classification
E04F15/02
FIXED CONSTRUCTIONS
Abstract
A panel includes a horizontally and vertically active locking system allowing two floor panels to be connected to each other at the sides thereof by providing one of these floor panels via a downward movement toward the other panel. The vertically active locking system comprises a locking element in the form of an insert, and the locking element comprises at least a blocking body. The blocking body is substantially or entirely made of acrylonitrile butadiene styrene (ABS).
Claims
1. A panel, comprising on at least two opposite sides coupling parts with which two of such panels can be brought in a coupled condition; wherein these coupling parts form a horizontally active locking system and a vertically active locking system; wherein the horizontally active locking system comprises a male part and a female part, which allow that two of such panels can be connected to each other at said sides by providing one of these panels with the pertaining male part via a downward movement in the female part of the other panel; wherein the vertically active locking system comprises a locking element which is configured as a strip and which in the form of an insert is provided in one of the respective sides; wherein the locking element comprises at least a blocking body, a bending zone, and an attachment portion; wherein the locking element is attached in a recess in the panel by the attachment portion; wherein the blocking body is connected to the attachment portion by means of the bending zone, the bending zone being formed of an elastic synthetic material with characteristics that are different than the material of the blocking body; wherein said blocking body is substantially or entirely made of acrylonitrile butadiene styrene (ABS); wherein the blocking body is configured as a pivoting blocking body, the locking element being configured such that the blocking body during joining executes a to and fro movement, wherein the locking element initially is pushed aside as a consequence of the downward movement of the male part, the blocking body having a guiding surface making a sliding contact with material of an opposite panel, the guiding surface being formed in said acrylonitrile butadiene styrene (ABS).
2. The panel of claim 1, wherein said blocking body on one extremity forms a stop-forming locking portion which can cooperate with a locking portion of a similar coupled panel.
3. The panel of claim 1, wherein the attachment portion retains the strip in the recess and is formed of a material having characteristics different than the material of the blocking body.
4. The panel of claim 1, wherein the locking element consists of a coextruded synthetic material strip with, seen in cross-section, a plurality of zones of synthetic material with different features including at least a first zone formed by said blocking body and at least a second zone formed by said bending zone.
5. The panel of claim 1, wherein said locking element is arranged in the recess in said male part and wherein said blocking body is configured as an upwardly directed blocking body.
6. The panel of claim 1, wherein the panel has a thickness of 15 millimeters or less.
7. The panel of claim 1, wherein the panel substantially is composed of a core material and a decorative top layer.
8. The panel of claim 1, wherein the attachment portion is formed of a material having characteristics the same as the material of the blocking body.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) With the intention of better showing the characteristics of the invention, herein below, as an example without any limitative character, some preferred embodiments are described, with reference to the accompanying drawings, wherein:
(2)
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DETAILED DESCRIPTION OF PREFERRED EMBODIMENTS OF THE DISCLOSURE
(12) As represented in
(13) As becomes clear from the coupled condition from
(14) In the example, the male part 8 is formed by a downward-directed extremity of a hook-shaped part 10, whereas the female part 9 consists of a seat formed by means of an upward-directed hook-shaped part 11.
(15) The vertically active locking system 7 comprises a locking element 12 which, in the form of an insert, is provided in one of the respective sides, in this case the side 2, more particularly in a recess 13 provided for this purpose. For clarification, the locking element 12, or thus, in other words, the insert, is depicted in separate condition in
(16) In the example, this strip consists of synthetic material, and it is preferred that the strip has a continuous cross-section over its entire length, as a result of which it is easy to manufacture and/or to apply. Such strip can be produced, for example, by means of an extrusion technique and can be shortened to the desired length. Thus, the same continuous strip can be applied for panels of different dimensions, for example, each time shortened to measure of the respective side on which the strip must be provided. In the case of a synthetic material strip, preferably use is made of ABS. According to the invention, at least the blocking body 14 consists substantially, or in this case entirely, of ABS.
(17) In the represented example, the locking element 12 is composed at least of a pivotable blocking body 14 and an attachment portion 15. In the embodiment of
(18) In the example, the extremity 16 which can be pivoted outward, of the blocking body 14 functions as a stop-forming locking portion 17, which can cooperate with a locking portion 18 of a similar coupled floor panel 1. Herein, the locking portion 18 preferably is formed by a portion which defines a stop-forming surface 19, which is present in the side 3 for this purpose and preferably is provided in the core of the floor panel 1 by means of machining. The functioning of the vertically active locking system can simply be deduced from the figures and is based on the principle that, as is represented in
(19) The pivotable blocking body 14, opposite to the extremity 16 forming the locking portion 17, in the extremity forms a support portion 20, which is pivotable against a support surface 21 pertaining to the respective floor panel 1. By support portion 20, in the embodiment of
(20) Further, the blocking body 14, in the example, between the support portion 17 and the support portion 20, in other words, between its extremities 16 and 22, as such is free from hinge portions and bending sections. To this aim, the blocking body 14 thus is also made relatively thick and preferably forms a rigid body, by which is meant that the blocking body 14 cannot undergo any noticeably deformations when pressures are exerted thereupon which usually may occur with push-lock couplings.
(21) Further, the support portion 20 in the represented embodiment is realized as a free extremity which, at least in vertical direction, is positively supported by a support portion 23, more particularly support surface 21, pertaining to the floor panel 1.
(22) Generally, it can be stated that the locking element 12 preferably consists of a strip, which is attached in a recess, in the represented example, thus, the recess 13, in the floor panel 1 and that hereby attachment portions are present which retain the strip in the recess. More particularly, it is preferred that the strip, such as here, is snapped into the recess and/or, according to a variant, is sitting enclosed therein due to the design. According to another variant, the attachment portion 15 in the recess 13 can be glued to the panel 1.
(23) It is noted that other techniques for attaching or retaining such strip in the recess are possible, for example, by gluing, clamping or the like.
(24) The embodiments illustrated by means of
(25) As represented in
(26)
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(28) Also as represented in
(29) The features illustrated by means of
(30)
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(32) In each of the conditions represented in
(33) It is clear that the locking element 12, in the examples, is provided as an insert in a recess 13 in the male part 8 and that the blocking body 14 is directed upward with its locking portion 17. This relates to the most preferred embodiment of the invention. However, it is not excluded that the insert would be provided in the female part 9, wherein it then preferably would be directed downward with its locking portion 17.
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(38) Thus, the bending zone 24 preferably comprises an elastic material and more particularly a material which as such is suppler than the material of the blocking body 14. Preferably, this is also synthetic material, and in the most preferred embodiment, the bending zone 24, by means of coextrusion, is made in one piece with the blocking body 14. In the figures, the coextruded materials are represented with a different hatching.
(39) In general, it is noted that a locking element 12 in cross section may have only small dimensions, in consideration of the fact that it has to be integrated into the edge of floor panels which, in practice, have a thickness which mostly is less than 2 cm and wherein the thickness in many cases is even less than 1 cm. The space which then is available for the locking element 12 thus often is also only in the order of magnitude of 5 millimeters or less. When with such small dimensions different supplenesses have to be incorporated into the locking element 12, the possibilities then will be limited if one wants to realize this in a traditional manner by working with different thicknesses. By making use of coextrusion, a wider range of possibilities is obtained for incorporating different supplenesses and thus also a different elasticity, depending on the intended effect.
(40) It is noted that, as represented in the figures, the locking portion 17 of the blocking body 14 preferably is made in the form of a widened extremity of the blocking body 14, as a result of which more space is offered for realizing the locking portion with a desired surface. Such surface preferably is designed such that, when using the panels or floor panels, the blocking body 14 can pivot further outward and a vertical locking remains present and even an increasingly intense cooperation between the locking portion 17 and the locking portion 18 of the opposite panel 1 is created. So, for example, a so-called cam surface can be applied, as described in WO 2009/066153.
(41) As represented in the figures, the locking element 12 and the recess 13 are made such that this locking element 12, in the free, uncoupled condition of the respective floor panel 1, is sitting with its locking portion 17 completely outward of the recess 13.
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(43) According to a preferred embodiment of the invention in general, the bending zone 24, in coupled condition, as in the examples, is under tensile stress, wherein this tensile stress forces the blocking body 14 to come back closer to its uncoupled condition, in which it forms a smaller angle with the upper surface. This tensile stress can ensure the contact between the locking portion 17 of the blocking body 14 against the locking portion 18 of the panel 1 coupled thereto. In such case, a continuous tension in the contact can be obtained.
(44) The orientation of the first boundary surface 25 results in the coupled condition, as in
(45) Preferably, said angle A4, as in the example of
(46) In the case of rectangular floor panels 1, either oblong or square ones, it is clear that on the second pair of opposite sides 32-33, too, coupling parts 34 can be provided, which, in coupled condition, preferably provide for a locking in a vertical direction perpendicular to the plane of the coupled panels 1, as well as for a locking in a horizontal direction in the plane of the coupled panels and perpendicular to the respective sides 32-33. These coupling parts 34 on the second pair of sides 32-33 can also be made as a push-lock coupling, whether or not in accordance with the present invention. Preferably, however, on the second pair of sides 32-33 coupling parts 34 will be applied which allow a mutual coupling by means of a turning movement W between two floor panels 1 to be coupled and/or by means of a shifting movement which results in a snap connection. Such coupling parts are widely known from the state of the art and are described, for example, in WO 97/47834.
(47) In the most preferred embodiment, on the second pair of sides 32-33 coupling parts 34 will be applied which allow at least a connection by means of a turning movement W, as this allows that the floor panels 1, as illustrated in
(48) It is clear that the coupling according to the invention can be applied in combination with any floor panel 1, such as in so-called prefabricated parquet, more particularly in so-called engineered wood. In such case, this relates to floor panels which are composed of a core material 35 composed of strips, a top layer 36 of wood, as well as a backing layer of wood. The top layer 36 then consists of wood of a good quality, which functions as a visible decorative layer. The backing layer 37 can consist of a cheaper species of wood. The strips preferably also consist of a cheaper, for example, soft, species of wood. However, it is preferred that on the extremities of the floor panels 1 strips are applied consisting of a material which is relatively stable and is suitable for providing herein the desired profile forms, for example, milling them therein. In a practical embodiment, these strips consist of MDF (Medium Density Fiberboard) or HDF (High Density Fiberboard). It is clear that the invention can also be applied in combination with other forms of engineered wood, for example, wherein the core consists of a single continuous MDF/HDF board or of a plywood board.
(49) The figures each represent the application in panels which substantially consist of a core material 35 and a decorative top layer 36. More specifically, in the examples this relates to a laminate floor panel 1, in this case a so-called DPL (Direct Pressure Laminate), which, in a known manner, is composed of a core material 35, for example, of MDF or HDF, a top layer 36 on the basis of one or more resin-impregnated layers, for example, a printed decor layer 38 and a so-called overlay 39, as well as a backing layer 37, which also consists of one or more resin-impregnated layers, wherein the whole is consolidated under pressure and heat.
(50) Of course, applications in other floor panels 1 are not excluded.
(51) In general, the invention shows its advantages best with floor panels 1 having an overall thickness of less than 1 centimeter.
(52) In general, it is preferred that a locking element 12 according to the invention provides for a stable support in vertical direction V, whereas in horizontal direction, thus, in turning direction, a supple movability is effected. Applying coextruded parts contributes to this.
(53) By means of the invention, an improved snap-in effect is obtained with locking systems of the specific type mentioned in the introduction, in particular in those cases in which the blocking body 14 is directed upward. In such cases, the snapping-in in the systems of the state of the art may be somewhat hampered. As illustrated in
(54) According to the example from
(55)
(56) In the example of
(57) In the examples of
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(59) A particularity of the embodiment of
(60) The inserts from
(61) In the examples of
(62) With the locking elements 12 represented in the figures, the blocking body 14 as such each time is free from hinge portions and bending sections and thus forms a rigid body.
(63) As illustrated in the figures, the blocking body 14 preferably is free from portions extending up to beyond the aforementioned tangent line 29A on said surface 29. Such portions may render coupling difficult. As in the examples, the blocking body preferably, however, has a widened cross-section at the extremity 16 with the locking portion 17, wherein this widening results in a protrusion 43 on the side of the blocking body 14 opposite to the surface 29 which comes into contact with the upper edge 30 of the panel 1 to be coupled thereto.
(64) By the presence of the hook-shaped protrusion 31 and the protrusion 43, at the extremities 16 and 20, respectively, the locking elements 12 of the figures have a concave side directed towards the recess 13, whereas the surface 29, on the side of the locking element directed away from the recess 13, preferably, as in the examples, is made convex.
(65) It is also noted that there, where within the scope of the invention a vertical direction is mentioned, such as a locking in vertical direction, in fact reference is made to floor panels. In general, this means the direction perpendicular to the plane of the panels, independent from the fact whether this now relates to floor panels, ceiling panels, wall panels or other panels. Where a horizontal direction is mentioned, such as a locking in horizontal direction, reference is also made to floor panels. In general, hereby the direction in the plane of the panels and perpendicular to the respective edge of the panel is meant. Where a downward movement is mentioned, generally a movement is meant of the male coupling part towards the female coupling part in a direction extending transverse to the plane of the panels. Such movement on one pair of sides preferably is obtained as illustrated in
(66) It is clear that by useful surface of a panel the surface is meant which is visible or usable in the final covering, which consists of a plurality of such mutually coupled panels. In other words, this relates to the surface of the decorative side of the panels.
(67) Further, it is clear that the invention can also be applied with other separate strips with blocking function in vertical direction than strips with pivotable blocking bodies. So, for example, may the invention also be applied with strips which comprise a blocking body which is slidable or bendable in a plane, for example, in a horizontal plane.
(68) It is also noted that, in the cases in which the pivotable blocking body 14 of a locking element 12 is directed upward with its locking portion 17, it is particularly advantageous for the smoothness of the coupling when the central line C of the blocking body 14, in the uncoupled condition, forms an angle A1 of less than 60 and still better of less than 50 with the horizontal or the upper surface of the panels 1.
(69) It is also noted that
(70)
(71) The locking element of
(72) The embodiment of the panels 1, as illustrated by means of
(73) It is also noted that, where the vertical distance D1 is mentioned, this relates to the minimum vertical distance between portions of the blocking body 14 and the attachment portion 15 which are located on the same vertical line. At the location of this vertical distance, there may or may not be a space situated between the blocking body 14 and the attachment portion 15.
(74) The present invention is in no way restricted to the embodiments described by way of example and represented in the figures; on the contrary, such panels can be realized in various forms and dimensions without leaving the scope of the invention.