Sprayer
10098434 ยท 2018-10-16
Assignee
Inventors
- Masahiro Nishiura (Takatsuki, JP)
- Akio Yonetani (Takatsuki, JP)
- Hironobu Nagano (Ibaraki, JP)
- Kazuhiko Inoue (Ibaraki, JP)
- Yugo Watari (Ibaraki, JP)
- Yusuke Okamoto (Ibaraki, JP)
Cpc classification
A61M15/02
HUMAN NECESSITIES
B05B7/2416
PERFORMING OPERATIONS; TRANSPORTING
A45D34/04
HUMAN NECESSITIES
B05B15/65
PERFORMING OPERATIONS; TRANSPORTING
B05B7/2424
PERFORMING OPERATIONS; TRANSPORTING
International classification
A45D34/04
HUMAN NECESSITIES
B05B7/24
PERFORMING OPERATIONS; TRANSPORTING
A61M15/02
HUMAN NECESSITIES
Abstract
Provided is a sprayer usable as a cosmetic mist device and an inhaler. The sprayer includes an air pump, a motor, a battery, a mist nozzle, a tank for storing a mist liquid concentrate, and a vertically long, cylindrical, main body case. The main body case is divided into front and back chambers by a division wall, and the tank is housed in the front chamber. The air pump, the motor, and an electrical component section including the battery are disposed, in this order, in the back chamber. The tank is formed in a vertically long shape occupying most of the front chamber without affecting an outer shape of the main body case. A grip portion is formed in a recessed manner at an upper portion of a back face of the main body case and the air pump and the motor are disposed near the grip portion.
Claims
1. A sprayer comprising: a mist nozzle; a tank for storing a mist liquid concentrate; an air pump; a motor and a battery for driving the pump; and a main body case for housing these respective devices, wherein the mist nozzle is supported by a nozzle case fixed in the main body case, and an air supply opening of the mist nozzle and a discharge portion of the air pump are connected via an air supply tube, wherein the nozzle case is formed by a left case body and a right case body which are two parts divided in a left-right direction, the mist nozzle is pinched and fixed by the left and right case bodies, and the left and right case bodies pinch a plurality of positions of an upper portion of an electrical component case to thereby integrate the electrical component case and the nozzle case into an actuation unit, a middle portion of the air supply tube is pinched and fixed by a retaining hole provided in a junction between the left case body and the right case body so as not to move freely, and wherein the actuation unit is detachably inserted and mounted into the main body case.
2. The sprayer according to claim 1, wherein the nozzle case is mounted to an upper portion in the main body case, a switch operating member for switching a switch for the motor is disposed above the main body case, and an upper wall of the nozzle case serves also as a switch base for supporting the switch operating member.
3. The sprayer according to claim 2, wherein a seal body for sealing a switch window, which is open in the upper wall of the nozzle case, in a watertight manner is mounted to an opening edge of the switch window and a switching operation by the switch operating member is transmitted to the switch via the seal body.
4. The sprayer according to claim 1, wherein a coupling member, to which a connection portion provided to an upper portion of the tank is to be connected, is fixed to a lower end of the nozzle case, the mist nozzle and the coupling member are connected via a liquid supply tube, and bent passage portions are formed at two positions of a middle portion of the liquid supply tube so that a center of a connection between the mist nozzle and the liquid supply tube is positioned forward of a center of a connection between the coupling member and the liquid supply tube.
5. The sprayer according to claim 1, wherein partition walls crossing the air supply tube are provided to the left case body and the right case body, the retaining hole and a tube support wall for supporting the middle portion of the air supply tube are formed at a junction of the partition walls, and the tube support wall guides the middle portion of the air supply tube in a curved manner to retain a bent portion of the air supply tube in a predetermined shape.
6. A sprayer comprising: a mist nozzle; a tank for storing a mist liquid concentrate; an air pump; a motor and a battery for driving the pump; and a main body case for housing these respective devices, wherein the mist nozzle is supported by a nozzle case fixed in the main body case, wherein an air supply opening of the mist nozzle and a discharge portion of the air pump are connected via an air supply tube, wherein an electrical component case is disposed below a back portion of the nozzle case, wherein the air pump and the motor are mounted in an upper portion of the electrical component case, wherein the air pump, the motor, the battery, and a circuit board are mounted in the electrical component case, a fastening member fastens a left case body and a right case body of the nozzle case while both the case bodies pinch a plurality of positions of the upper portion of the electrical component case to thereby integrate the electrical component case and the nozzle case into an actuation unit, and the actuation unit is detachably inserted and mounted into the main body case.
7. A sprayer comprising: an air pump; a motor and a battery for driving the pump; a mist nozzle; a tank for storing a mist liquid concentrate; and a cylindrical main body case for housing these respective devices, wherein a mist opening is open in an upper portion of a front wall of the main body case, the mist nozzle is disposed on an inner side of the mist opening, the air pump for supplying pressurized air to the mist nozzle, the motor for driving the pump, and an electrical component section including the battery are disposed on a back half side in the main body case, and the tank extending from a bottom portion of the main body case to a position below the mist nozzle is detachably housed on a front half side in the main body case; wherein an inside of the main body case is divided into a front chamber on a front side and a back chamber on a back side by a division wall continuous in the vertical direction, the tank is housed in the front chamber, and the air pump, the motor, and the electrical component section including the battery are housed in the back chamber; and wherein a coupling member, to which a connection portion provided to an upper portion of the tank is to be connected, is fixed to an upper end of the front chamber, and a positioning portion, configured to receive a peripheral face of the tank and position the connection portion with respect to the coupling member, is formed on an inner face of an upper portion of the front chamber, wherein an upper portion of the division wall is brought closer to the front wall of the main body case than the other portion of the division wall so as to form the positioning portion integrally with the division wall.
8. The sprayer according to claim 7, wherein the mist nozzle and the tank are disposed on the front half side in the main body case, and the air pump, the motor, and the electrical component section are disposed on the back half side in the main body case, and the tank is formed to be vertically long so that an upper end of the tank reaches a middle portion in a vertical direction of the air pump.
9. The sprayer according to claim 8, wherein the air pump, the motor, and the electrical component section are disposed, in order from above, on the back half side in the main body case.
10. The sprayer according to claim 7, wherein a front-back width in the back chamber is larger than a front-back width in the front chamber.
11. The sprayer according to claim 7 wherein a bottom lid for opening and closing a bottom opening of the main body case is provided to a lower end of the main body case, the bottom lid is formed in a plate shape including an endless ring-shaped lid peripheral edge wall and open upward, and a liquid receiving recessed portion for receiving the mist liquid concentrate leaked from the tank is formed in an annular shape on an inner face of the bottom lid.
12. The sprayer according to claim 11, wherein an inner bottom wall for closing a lower opening of the back chamber is fixed to the lower end of the main body case, a socket holder for supporting a connector is fixed to an upper face of the inner bottom wall, a lock mechanism for locking and retaining the bottom lid mounted to the main body case is provided between the bottom lid and the inner bottom wall, the lock mechanism includes an operating knob disposed on a lower face side of the bottom lid, an engagement arm provided to the operating knob and protruding above the bottom lid, and a lid engagement frame provided to a lower face side of the inner bottom wall, and a plug-shaped protrusion provided to a lower face of the socket holder is engaged in a removal hole, open in the inner bottom wall to correspond to a position where the lid engagement frame is formed, so that the plug-shaped protrusion closes the removal hole.
13. The sprayer according to claim 7, wherein the main body case is formed to have an elliptic section having a long axis in a front-back direction, a switch operating member for switching a switch for activating the motor is disposed at an upper end of the main body case, a grip portion for receiving a user's palm is formed in a recessed manner near an upper portion of a back face of the main body case, and the air pump and the motor are disposed in the back chamber facing the grip portion.
14. The sprayer according to claim 7, wherein an air supply opening of the mist nozzle and a discharge portion of the air pump are connected via an air supply tube, and a liquid supply opening of the mist nozzle and an outlet portion of the coupling member are connected via a liquid supply tube, and an intake port of an intake portion of the air pump is positioned behind the discharge portion.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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MODES FOR CARRYING OUT THE INVENTION
Embodiment
(16)
(17) In
(18) As shown in
(19) The ion generating structure is formed by the above-mentioned resin mold 19, an electrode unit 21 disposed above the mist nozzle 12, the auxiliary circuit board 22, and the like. A preceding group of circuits for current regulation is mounted on the auxiliary circuit board 22 and a following circuit for current regulation is sealed in the resin mold 19. The auxiliary circuit board 22 is disposed in a space beside the secondary battery 16 and fixed to the electrical component case 10.
(20) In order to mount the above-described respective devices in the main body case 1 in an orderly manner, an inside of the main body case 1 is divided into a front chamber 1A and a back chamber 1B with a division wall 23 and the electrical component case 10 and the nozzle case 11 are further provided in the main body case 1. The division wall 23 is formed integrally with the main body case 1 and continuously extends from a position near a bottom opening to an upper position past a middle position in the main body case 1 along the front wall 1a in a vertical direction. An upper end of the division wall 23 supports a lower end wall of the nozzle case 11 and a lower end of the division wall 23 and the bottom opening of the main body case 1 cooperate to receive an inner bottom wall 24. The actuation unit 2 is fastened to the inner bottom wall 24 to integrate the actuation unit 2 and the main body case 1 with each other, which will be described later in detail.
(21) If the tank 13 is housed in the front chamber 1A defined by the division wall 23 and the air pump 14, the motor 15, and the electrical component section 17 including the secondary battery 16 are housed in the back chamber 1B, the division wall 23 can prevent a mist liquid concentrate leaked from the tank 13 from flowing into the back chamber 1B. Therefore, it is possible to satisfactorily prevent failure of an electrical system such as a short circuit and heat generation caused by adhesion of the leaked mist liquid concentrate to the electrical devices housed in the back chamber 1B.
(22) The electrical component case 10 is formed by a vertically long plastic molded article and cooperates with the main body case 1 to support the nozzle case 11 and an upper housing portion 25 for housing the air pump 14 and the motor 15 is formed at an upper half portion of the electrical component case 10 to be open backward. At a lower half portion of the electrical component case 10, a mold housing portion 26 and a battery housing portion 27 for housing the resin mold 19 and the secondary battery 16 are formed to be open forward. The circuit board 18 is disposed behind the mold housing portion 26 and the battery housing portion 27 and fixed to the electrical component case 10 and the auxiliary circuit board 22 is fixed in front of the circuit board 18. The connector 20 is fixed to a separately provided socket holder 103.
(23) The air pump 14, the motor 15, the resin mold 19, and the secondary battery 16 are mounted to the electrical component case 10 in this order from above. While the air pump 14 and the motor 15 are mounted to the electrical component case 10 from a back face side, the resin mold 19 and the secondary battery 16 are mounted to the electrical component case 10 from a front face side.
(24) As described above, the air pump 14, the motor 15, and the electrical component section 17 including the battery 16 are disposed in the back chamber (back half side) 1B in the main body case 1 and the vertically long tank 13 extending from a bottom portion of the main body case 1 to a position under the mist nozzle 12 is detachably housed in the front chamber (front half side) 1A in the main body case 1. An upper end of the tank 13 housed in the front chamber 1A reaches a middle portion in the vertical direction of the air pump 14. In this way, by increasing a capacity of the tank 13, it is possible to continuously dispense the mist with a sufficient remaining amount of liquid.
(25) The air pump 14 is formed by a diaphragm pump and a discharge portion 28 and an intake portion 29 for introducing air into the pump protrude upward from an upper end of the air pump 14 to be adjacent to each other in the front-back direction. In the embodiment, a rolling pump in which the air pump 14 and the motor 15 are integrated with each other is employed. A plurality of diaphragms are provided in the rolling pump (air pump 14) and the air drawn in from the intake portion 29 is pressurized and sent out from the discharge portion 28 by vertically operating the diaphragms with drivers driven for rotation by the motor 15 to carryout plate spinning motions.
(26) As shown in
(27) As shown in
(28) The nozzle case 11 is formed by a plastic molded article which is formed into a hollow case shape by a left case body 11L and a right case body 11R which are two parts divided in the left-right direction and an inside of the nozzle case 11 is divided into a front part and a back part by stepped partition walls 35 continuous with the division wall 23. A step portion 36 to be supported by the front portion of the upper face and the upper portion of the front face of the electrical component case 10 is formed on a lower face of a back portion of the nozzle case 11 to be orthogonal to the lower face and cut-away portions 37 and coupling recessed portions 38 to be engaged with the above-mentioned coupling protrusions 30 and 31 are respectively formed in lateral walls and vertical walls of the step portion 36. A mist window 39 is open in the front wall 1a of the nozzle case 11 to correspond to the mist opening 3 and a tank opening 40 to which the tank 13 is to be connected is open in a lower end wall.
(29) An upper wall 41 covering an upper face of the nozzle case 11 is formed integrally with the left case body 11L and an oval switch window 42 is open at a center of the upper wall 41. A retaining hole 43 for pinching and fixing an air supply tube 66 (described later) and restricting movement of the air supply tube 66 is formed in a junction of the partition walls 35 and a tube support wall 44 for supporting a middle portion of the air supply tube 66 is formed in a partial arc shape (curved shape) along a lower edge of the retaining hole 43. A retaining hole 45 for pinching a peripheral face of the air supply tube 66 coupled to the discharge portion 28 and restricting movement of the air supply tube 66 is formed in a junction of the lateral walls of the step portion 36. A height position of a center of the retaining hole 43 is aligned with a height position of a center of a joint portion 58 (described later). The tube support wall 44 is formed integrally with the partition wall 35 of the left case body 11L.
(30) As shown in
(31) The mist nozzle 12 is formed by an injection molded article made of transparent plastic material, the nozzle hole 57 for ejecting the mist is open in a front face of an upper portion of the mist nozzle 12, and tubular joint portions 58 and 59 are respectively formed to protrude from a back face of the upper portion and a front portion of a lower face of the mist nozzle 12. The nozzle hole 57 faces an outer face of the main body case 1 through the mist opening 3. As shown in
(32) The former joint portion 58 and the discharge portion 28 of the air pump 14 are connected via the air supply tube 66 in a shape of a side lying J and the latter joint portion 59 and an outlet portion 93 of the coupling member 47 are connected via a liquid supply tube 68 bent in a crank shape. The air supply tube 66 and the liquid supply tube 68 are respectively formed by soft and bendable tubes made of silicone rubber or plastic. In order to keep a certain bent shape of the air supply tube 66, the retaining hole 43 formed in the partition walls 35 crossing the air supply tube 66 pinches and fixes the middle portion of the air supply tube 66 so that the air supply tube 66 cannot move freely and the curved tube support wall 44 supports a lower face side of the air supply tube 66. Moreover, the retaining hole 45 formed in the junction of the lateral walls of the step portion 36 pinches and fixes the peripheral face of the air supply tube 66 coupled to the discharge portion 28. If the retaining hole 43 and the tube support wall 44 guide the middle portion of the air supply tube 66 in the curved state and the retaining hole 45 retains a lower portion of the air supply tube 66, it is possible to constantly keep a bent portion 69 formed at a tube path between the partition walls 35 and the discharge portion 28 in the certain shape as shown in
(33) The retaining hole 43 is formed by joining semicircular recesses formed in the partition walls 35 of the left and right case bodies 11L and 11R and the paired recesses pinch and support the air supply tube 66. Similarly, the retaining hole 45 is formed by joining semicircular recesses formed in the lateral walls of the step portion 36 of the left and right case bodies 11L and 11R and the paired recesses pinch and support the air supply tube 66. Each of the retaining holes 43 and 45 may be formed by forming a semi-oval recess in one of the case bodies 11L (or 11R) and not forming a recess in the other case body 11R (or 11L) to pinch the air supply tube 66. The point is that the air supply tube 66 is supported by the retaining holes 43 and 45. For example, the recessed shape of each of the holes may be a V shape, a trapezoidal shape, or a polygonal shape, for example. Furthermore, halved bosses may be integrally formed with the partition walls 35 and the lateral walls of the step portion 36, respectively, and retaining holes 43 and 45 formed on opposed faces of the bosses may retain and fix the air supply tube 66.
(34) The liquid supply tube 68 connects the joint portion 59 of the mist nozzle 12 and the outlet portion 93 of the coupling member 47 while bent into the crank shape. Specifically, a center of a connection between the joint portion 59 of the mist nozzle 12 and the liquid supply tube 68 is positioned forward of a center of a connection between the outlet portion 93 of the coupling member 47 and the liquid supply tube 68 so that bent passage portions 70 are formed at two positions of a middle portion of the liquid supply tube 68. If the bent passage portions 70 are formed at the middle portion of the liquid supply tube 68 in this manner, it is possible to forcibly change a flowing direction of the mist liquid concentrate flowing in the bent passage portions 70 to apply flow resistance to the liquid concentrate. Moreover, the increase in the flow resistance reduces a flow velocity of the mist liquid concentrate drawn out of the upper end of the liquid passage 63 due to negative pressure to thereby prevent the mist from being sprayed diagonally upward from the nozzle hole 57 in an initial state of spraying of the mist. Furthermore, the nozzle hole 57 of the mist nozzle 12 can be brought further forward in the main body case 1 over a distance corresponding to bending of the liquid supply tube 68 in the crank shape. Moreover, if the air pump 14 is disposed at an upper end of the back chamber 1B and the mist nozzle 12 and the air pump 14 are connected via the air supply tube 66 bent in the J shape and having a short total length, it is possible to minimize passage resistance in the air supply tube 66 to thereby efficiently send the pressurized air sent out of the air pump 14 to the mist nozzle 12.
(35) In order to close a clearance between a periphery of the nozzle hole 57 of the mist nozzle 12 and the mist opening 3, a mist opening cover 72 in a shape of a concave mirror is fitted in an inner face of the mist opening 3 and a mist emitting port 73 is open at a center of the cover 72 (see
(36) In
(37) The tank 13 is formed by a vertically long bottle-shaped tank main body 85 made of transparent or translucent plastic material, a connection portion 86 provided to an upper end of the tank main body 85, a suction pipe 87 in a shape of a straight pipe and fixed to a lower portion of an inner face of the connection portion 86, and the like. As shown in
(38) As described previously, the main body case 1 has an elliptic section which is long in the front-back direction as shown in
(39) As described above, by forming the tank 13 into the vertically long structure to achieve the large capacity of the tank 13, it is possible to continuously dispense the mist with the sufficient remaining amount of liquid even in heavy use which consumes a large amount of mist. Moreover, because the mist liquid concentrate is stored in the vertically long tank 13, it is possible to suppress large changes in a liquid level of the mist liquid concentrate and sloshing of the mist liquid concentrate in the front-back and left-right directions even when a user sprays the mist while moving the mist device widely. Therefore, it is possible to continuously spray the mist in a stable state.
(40) The tank 13 is a consumable item and sold with the tank main body 85 filled with the mist liquid concentrate in advance. Every time the mist liquid concentrate is consumed, the tank 13 is replaced with a new tank 13. As the mist liquid concentrate, lotion or water for providing moisture to facial skin, hair beauty serum for providing moisture to hair, and the like are available. In order to check a remaining amount level of the mist liquid concentrate, a transparent level check window 90 is provided to a lower portion of the front wall 1a of the main body case 1 (see
(41) In order to connect the connection portion 86 of the tank 13 to the mist nozzle 12, the coupling member 47 is fixed to an upper end of the front chamber 1A and specifically a lower end wall of the nozzle case 11. A cylindrical wall 92 to which the connection portion 86 of the tank 13 is to be fitted over and mounted is formed to protrude downward from a lower face of the coupling member 47 and an outlet portion 93 to which the liquid supply tube 68 is to be connected is formed to protrude upward from an upper face of the coupling member 47. As shown in
(42) In
(43) The seal rubber 100 closes the switch window 42 formed in the above-mentioned upper wall 41 from the upper face side to prevent entry of water droplets, dust, or the like into the nozzle case 11. In an unused state, the switch knob 4 is inclined downward from a front portion toward a back portion of the opening along an upper opening plane of the main body case 1. If the switch knob 4 in this state is pressed down against elasticity of the return spring (not shown) and the seal rubber 100, the switch 48 is turned on. Because the switch 48 is a self-return switch, the motor 15 is activated only during the switch knob 4 is pressed down with an index finger and the motor 15 is deactivated when the holding down operation with the index finger is cancelled. As shown in
(44) By mounting the nozzle case 11 mounted with the respective devices excluding the tank 13 to the electrical component case 10 mounted with the respective devices, the electrical component case 10 and the nozzle case 11 can be integrated to form the actuation unit 2. Specifically, the step portion 36 of the nozzle case 11 mounted with the respective devices is joined to a front upper corner of the electrical component case 10 mounted with the respective devices. Furthermore, by engaging the cut-away portions 37 and the coupling recessed portions 38 provided to the left and right case bodies 11L, 11R with the coupling protrusions 30, 31 of the electrical component case 10, both the cases 10 and 11 are positioned. By fastening the left and right case bodies 11L, 11R with the screw (fastening member) 102 in this state (see
(45) In order to fix the connector 20 formed in a shape of an earphone jack to the main body case 1, the socket holder 103 is pinched and fixed between the lower end of the electrical component case 10 and the inner bottom wall 24. As shown in
(46) As shown in
(47) The indicator ring 104 and the LED 106 are provided to indicate that the secondary battery 16 is being charged and to indicate a level of remaining power of the secondary battery 16. The LED 106 is formed by three-color LEDs and can indicate that the secondary battery is in a charged state or indicate the remaining power by changing its emitting color or by flashing. As shown in
(48) The air pump 14 and the motor 15 in the above-described assembled state face the grip portion 5 with the back wall 1b interposed therebetween. This is for positioning the heavy air pump 14 and motor 15 close to a user's palm when the user places his/her palm on the grip portion 5 and grips the main body case 1 so that the user can hold the main body case 1 without gradually feeling that the sprayer is heavier. Moreover, by holding the main body case 1 without gradually feeling that the sprayer is heavier, the user can lightly spray the mist even when the user sprays while moving the mist device widely around his/her or other person's head, for example. Furthermore, by receiving the user's palm with the grip portion 5 which is recessed inward, it is possible to reliably prevent displacement of the hand in the vertical and peripheral directions.
(49) A bottom lid 111 is provided to open and close the bottom opening of the main body case 1 so that the tank 13 can be put into and taken out of the front chamber 1A. As shown in
(50) Between the bottom lid 111 and the inner bottom wall 24, a lock mechanism for locking and retaining the bottom lid 111 mounted to the main body case 1 is provided. The lock mechanism is formed by the operating knob 113 housed in the operation recessed portion 114, paired right and left engagement arms 119 provided integrally with the operating knob 113, paired right and left lid engagement frames 120 provided on a lower face side of the inner bottom wall 24, a slide plate 121 disposed on an upper face of an upper wall of the operation recessed portion 114, and the like. The paired engagement arms 119 protrude above the bottom lid 111 through slide grooves formed in the bottom lid 111. The operating knob 113 and the slide plate 121 are integrated with each other by a pin 122 provided to the operating knob 113 to be able to move together. The engagement arms 119 in a locked state (state shown in
(51) The lid engagement frames 120 are formed integrally in injection molding of the inner bottom wall 24. At this time, paired right and left removal holes 123 remain after removal of a metal mold above positions where the lid engagement frames 120 are formed (see
(52)
(53) The following circuits for the current regulation are formed by a second voltage booster circuit 131 for boosting voltage of the pulse current output from the pulse generating circuit 130 to 4 kV and the diode 132 for setting charge polarity of the mist. As described previously, out of the respective circuits for the current regulation, the circuits from the oscillator circuit 127 to the pulse generating circuit 130 are mounted on the auxiliary circuit board 22 and the voltage booster circuit 131 and the diode 132 are sealed in the resin mold 19.
(54) If the high-voltage current regulated by the respective circuits for the current regulation is supplied between the central electrode 81 and the opposite electrode 82, electrons are emitted from the central electrode 81 due to the corona discharge and bind to oxygen molecules in the air to become the negatively charged or positively charged ion species. The generated ion species are drawn into a high-speed airflow ejected from the nozzle hole 57 and come in contact with the mist ejected together with the airflow to negatively or positively charge the mist. The mist is positively charged when the diode 132 is connected in a forward orientation to the central electrode 81 while the mist is negatively charged when the diode 132 is connected in a backward orientation to the central electrode 81.
(55) The tank 13 is put into and taken out of the front chamber 1A from the bottom opening side of the main body case 1 from which the bottom lid 111 is detached. Therefore, in inserting and mounting the tank 13 into the front chamber 1A, it is difficult to appropriately align a center of the connection portion 86 of the long and narrow tank 13 with a center of the cylindrical wall 92 of the coupling member 47. In order to resolve this inconvenience, a positioning portion 135 and a positioning guide 136 are formed at an upper portion of the division wall 23 as shown in
(56) To put it concretely, the upper portion of the division wall 23 is brought closer to the front wall 1a of the main body case 1 than the other portion to form the positioning portion 135 integrally with the upper portion of the division wall 23. Furthermore, the positioning guide 136 for receiving a peripheral face of the tank 13 and guiding movement of the tank 13 toward the front wall 1a of the main body case 1 is provided in an inclined state to be continuous from a lower end of the positioning portion 135. The positioning portion 135 and the positioning guide 136 are formed simultaneously with the division wall 23 in molding of the main body case 1. By providing the positioning portion 135 as described above, a front-back width b1 of the front chamber 1A at the upper portion of the division wall 23 from the front wall 1a of the main body case 1 is set to be smaller than a front-back width B1 of a lower portion of the front chamber 1A facing the bottom opening of the main body case 1.
(57) If the positioning portion 135 and the positioning guide 136 are formed at the upper portion of the front chamber 1A as described above, the positioning guide 136 can guide movement of a flat shoulder portion of the tank main body 85 toward the positioning portion 135 immediately before the insertion of the tank 13 into the front chamber 1A is finished. Therefore, by simply inserting the tank 13 into the front chamber 1A, it is possible to align the center of the connection portion 86 with the center of the cylindrical wall 92 of the coupling member 47 to easily couple the tank 13 to the coupling member 47. In coupling the tank 13 to the coupling member 47, the main body case 1 is gripped from a front face side and retained at a tilt with a left hand with the bottom opening positioned at a lower end of the tilted main body case 1 and the tank 13 gripped with a right hand is inserted into the front chamber 1A, for example. At this time, the curved front wall 1a guides a curved wall of the tank 13 having the section similar to the tunnel section while roughly positioning the curved wall and the positioning portion 135 receives the flat shoulder portion of the tank 13 to correct an attitude of the tank 13 in a peripheral direction and therefore it is always possible to appropriately align the center of the connection portion 86 with the center of the cylindrical wall 92. Moreover, because the positioning portion 135 is formed at the upper portion of the front chamber 1A, the large front-back width of the front chamber 1A can be secured on the bottom opening side and, as a result, it is easy to insert the tank 13 into the front chamber 1A.
(58) In
(59) To use the mist device, the user places his/her palm on the grip portion 5, pinches and retains right and left walls of the main body case 1 with his/her thumb and a base of the thumb and his/her three fingers, i.e., middle finger, ring finger, and little finger, and presses down the switch knob 4 with his/her index finger to activate the motor 15. The air pump 14 is actuated simultaneously with the activation of the motor 15 to send the pressurized air to the mist nozzle 12 through the air supply tube 66 and the air throttled and increased in the flow velocity by the air passage 61 is blown out of the nozzle hole 57. Therefore, large negative pressure acts on a portion of the liquid passage 63 crossing the air passage 61 and the negative pressure draws up the mist liquid concentrate in the tank 13 through the suction pipe 87, the coupling member 47, and the liquid supply tube 68. Furthermore, the drawn-up mist liquid concentrate is formed into the mist at the upper end of the liquid passage 63 and blown out of the nozzle hole 57 together with the pressurized air. If the mist liquid concentrate is lotion, for example, the mist blown out of the nozzle hole 57 is blown onto the facial skin. Because the switch 48 for activating the motor is the self-return switch, the motor 15 is activated only when the switch knob 4 is being pressed down with the index finger, and the motor 15 is deactivated when the pressing down operation with the index finger is cancelled.
(60) The ion generating structure is activated simultaneously with the activation of the motor 15 to supply the high-voltage (4 kV) pulse current regulated by the respective circuits 127 to 132 to the central electrode 81 via the high-voltage lead. As a result, the corona discharge occurs between the central electrode 81 and the opposite electrode 82, the electrons emitted from the central electrode 81 bind to the oxygen molecules in the air to become the ion species, and the ion species are drawn into the high-speed airflow ejected from the nozzle hole 57 and come in contact with the mist to negatively or positively charge the mist. Because the facial skin (human body) of the user in this state is at the same ground potential as the opposite electrode 82 via a fingertip in contact with the switch knob (contact electrode) 4, lines of electric force are formed from the central electrode 81 toward the facial skin so that the mist charged by the ion species can be attracted toward the skin face.
(61) If the high voltage is applied between the central electrode 81 and the opposite electrode 82 to generate the ion species and the generated ion species are brought in contact with the mist ejected from the mist nozzle 12 as described above, it is possible to appropriately generate the negatively or positively charged mist. Moreover, the potential of the human body can be set to the same potential as the potential of the opposite electrode 82 when the fingertip is in contact with the switch knob 4, the charged mist can be stably attracted to adsorb onto the human body. Incidentally, the human body is normally positively charged and therefore the mist can be attracted to adsorb onto the human body, if the negatively charged mist is generated.
(62) In the state in which the mist device is used as described above, the LED 78 disposed behind the mist nozzle 12 emits the light simultaneously with turning on of the switch knob 4. The light irradiated from the LED 78 is repeatedly reflected and scattered while passing through the transparent mist nozzle 12 and emitted from a peripheral wall of the nozzle hole 57 toward the mist flow. In this way, it is possible to illuminate the mist flow with the scattered soft light to color the mist flow with the emitted color from the LED 78 to thereby create a fantastic atmosphere. The LED 78 serves also as a pilot lamp and lights up and goes out in response to turning on and off of the switch knob 4.
(63) To use the mist device, as described previously, the user places his/her palm on the grip portion 5 and pinches and retains the right and left walls of the main body case 1 with his/her thumb and the base of the thumb and his/her three fingers, i.e., middle finger, ring finger, and little finger. In this retained state, the air pump 14 and the motor 15 which are heavier than the other component parts are positioned close to the user's palm holding and retaining the main body case 1 and the user can firmly grip the mist device while naturally holding and retaining a portion on which a larger amount of weight is concentrated than on the other portion. Therefore, even if the user moves the gripped mist device widely, the user can lightly spray the mist without gradually feeling that the mist device is heavier. Furthermore, because the user's palm is received by the grip portion 5 which is recessed inward, the user can naturally grip the suitable position in a suitable attitude without the necessity of consciously gripping the main body case 1 and it is possible to reliably prevent displacement of the hand in the vertical and peripheral directions when the user moves the mist device widely.
(64) The above-described mist device (sprayer) can be carried out in the following modes.
(65) The sprayer including the mist generating portion and the electrode unit (discharge electrode) 21 and capable of bringing the mist generated by the mist generating portion and the ion species generated by the electrode unit 21 in contact with each other to thereby generate the charged mist,
(66) wherein the sprayer has the circuit for applying the voltage to the electrode unit 21 and the contact electrode to be connected to the ground line 134 of the circuit and
(67) the contact electrode is provided to the switch operating member 4 of the switch 48 for driving the mist generating portion and the electrode unit 21.
(68) According to the sprayer having the above-described structure, it is possible to properly generate the negatively or positively charged mist. For example, the human body is normally positively charged and therefore the mist can be attracted to adsorb onto the human body, if the negatively charged mist is generated. Moreover, because it is possible to proactively set the potential of the human body to the same potential as the ground potential of the circuit for applying the voltage to the electrode unit 21, the charged mist can be stably attracted to adsorb onto the human body.
(69) The sprayer, wherein the switch 48 for driving the mist generating portion and the electrode unit 21 is formed by the self-return switch,
(70) the mist generating portion and the electrode unit 21 can be driven continuously in a state in which the switch operating member 4 is switched into an ON state, and
(71) actuation of the mist generating portion and the electrode unit 21 is stopped when the fingertip separates from the switch operating member 4 and the switch operating member 4 is switched into an OFF state.
(72) As described above, because the user necessarily switches the switch 48 while in contact with the switch operating member 4 serving also as the contact electrode to use the sprayer, the user can unconsciously perform the function of attracting the charged mist to his/her body.
(73) The sprayer, wherein the mist generating portion is formed by the mist nozzle 12,
(74) the mist nozzle 12 includes the air passage 61 for guiding the flow of the pressurized air, the liquid passage 63 for guiding the flow of the mist liquid concentrate, and the nozzle hole 57, and
(75) the mist liquid concentrate can be drawn up by the action of the negative pressure acting on the portion of the liquid passage 63 crossing the air passage 61, formed into the mist, and ejected from the nozzle hole 57 together with the airflow.
(76)
(77) Although the intake portion 29 is formed in the inverted L shape in the above-described embodiment, it is not an essential. For example, an elastically deformable intake tube for drawing in of air may be connected to an intake portion 29 in a state shown in
(78)
(79)
(80) Although the sectional shape of the main body case 1 is the ellipse which is long in the front-back direction, it is not an essential. For example, the sectional shape may be an oval or an egg shape which is long in the front-back direction. The main body case 1 may be formed into a vertically long cylindrical shape by joining two parts divided in the front-back, right-left, or vertical direction. Although the entire switch operating member 4 covering the upper opening plane of the main body case 1 swings up and down about the pin 98 in the above-described embodiment, it is not an essential. A switch operating member 4 may be provided to a part of a wall face covering an upper opening plane of a main body case 1 to switch a switch 48. The switch operating member 4 in this case may be formed in a push button shape or a slide knob shape. Moreover, although the positioning portion 135 and the positioning guide 136 are formed on the division wall 23, it is not an essential. It is essential only that a positioning portion 135 and a positioning guide 136 be formed on an inner peripheral face of an upper portion of a front chamber 1A. For example, a plurality of rib-shaped protrusions may be formed on inner faces of a front wall 1a and right and left walls of a main body case 1 to respectively function as the positioning portion 135 and the positioning guide 136.
(81) A bottom lid 111 may be detachably press-fitted with and mounted to an inner bottom wall 24 or a main body case 1. Furthermore, the lock mechanism of the bottom lid 111 does not necessarily has to be the structure described in the embodiment. An operating knob 113 may be turned to engage and disengage engagement arms 119 with and from lid engagement frames 120. At least one engagement arm 119 may be provided.
(82) An air supply tube 66 and a liquid supply tube 68 may be formed by hard-plastic tube members or metal tubes if necessary. In this case, the tube members in shapes of straight tubes may be bent to form the air supply tube 66 and the liquid supply tube 68. The division wall 23 does not have to be formed as the vertical wall and may be formed in a forward or backward tilted state. A tube support wall 44 may be formed in a gutter shape. As a fastening member 102, a screw, a bolt, or a nut may be employed. The sprayer according to the present invention may be for personal or professional use and may be used as an inhaler for spray-dispensing mist of medicinal solution into a throat and a mouth cavity.
DESCRIPTION OF REFERENCE SIGNS
(83) 1 Main body case 2 Actuation unit 3 Mist opening 4 Switch operating member (switch knob) 10 Electrical component case 11 Nozzle case 12 Mist nozzle 13 Tank 14 Air pump 15 Motor 16 Battery (secondary battery) 21 Electrode unit 28 Discharge portion 35 Partition wall 43 Retaining hole 44 Tube support wall 47 Coupling member 57 Nozzle hole 60 Air supply opening 66 Air supply tube 68 Liquid supply tube