Human powered irrigation pump
10100818 ยท 2018-10-16
Assignee
Inventors
- Alan C. Spybey (Nairobi, KE)
- Martin J. Fisher (San Francisco, CA, US)
- Simon M. Mugo (Nyeri, KE)
- Alex M. Mucheru (Nairobi, KE)
- Fredrick Obudho (Nairobi, KE)
Cpc classification
Y10T137/6086
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
F04B17/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Y10S417/903
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
Y10T137/0491
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
F16K15/144
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F03G5/06
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Y10T137/7891
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
F16K15/16
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F03G5/08
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F04B9/14
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04B17/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F03G5/06
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
A human-powered pump assembly includes a frame and a treadle pivot attached to the frame, such that the treadle pivot defines a horizontal rotational axis. The pump assembly includes a pair of treadles coupled to the treadle pivot and a rocker pivot attached to the frame, such that the rocker pivot defines a separate horizontal rotational axis. The pump assembly includes a reciprocating rocker coupled to the rocker pivot and to the pair of treadles to constrain the motion thereof, such that the rocker pivot axis is located below the treadle pivot axis.
Claims
1. A human-powered pump assembly comprising: a frame; a first cylinder coupled to the frame and comprising a valve plate, wherein the valve plate forms a shaped inlet aperture and a shaped outlet aperture; and a corresponding inlet valve and a corresponding outlet valve, each valve comprising a portion having a shape substantially complementary to a respective one of the shaped inlet aperture and shaped outlet aperture, each valve (i) disposed within the cylinder, (ii) adapted to be installed in the valve plate via access to solely a first side of the valve plate, (iii) adapted to be secured to the valve plate using no structural support beyond the respective one of the shaped inlet aperture and the shaped outlet aperture and a portion of the valve plate proximate thereto by mating the complementary shape of each valve portion with the respective one of the shaped inlet aperture and the shaped outlet aperture, and (iv) comprising a single unitary body comprising a fixed portion fixedly attached to a second side of the valve plate opposed to the first side of the valve plate about the respective one of the shaped inlet aperture and the shaped outlet aperture at a first portion of the respective one of the shaped inlet aperture and the shaped outlet aperture and a deformable portion for sealing a remainder of the respective one of the shaped inlet aperture and the shaped outlet aperture by contacting one side of the valve plate.
2. The pump assembly of claim 1, wherein the cylinder is welded to the frame.
3. The pump assembly of claim 1 further comprising a piston disposed in the cylinder.
4. The pump assembly of claim 3, wherein the piston comprises a connecting rod forming a channel along a longitudinal axis thereof.
5. The pump assembly of claim 4, wherein the channel is configured to receive an edge of a reciprocating rocker to guide movement of the piston.
6. The pump assembly of claim 3, wherein the piston is connected by a tensile member to a reciprocating rocker.
7. The pump assembly of claim 6, wherein the tensile member is located between a pair of treadles.
8. The pump assembly of claim 1, wherein each valve is adapted to seal the respective shaped aperture.
9. The pump assembly of claim 1, wherein each shaped aperture comprises a substantially triangular portion.
10. The pump assembly of claim 1, wherein each of the shaped inlet aperture and the shaped outlet aperture is (i) not symmetrical about two planar axes, and (ii) forms a narrower portion.
11. The pump assembly of claim 10, wherein edges of each shaped aperture are closer to each other in the narrower portion and further away from each other at points immediately on either side of the narrower portion.
12. The pump assembly of claim 11, wherein the narrower portion is shaped to accept a corresponding part of the respective valve so as to retain the respective valve in a stable position on the valve plate.
13. A method of repairing a human-powered pump assembly comprising a frame, a first cylinder coupled to the frame and comprising a valve plate forming a shaped inlet aperture and a shaped outlet aperture, and a corresponding inlet valve and a corresponding outlet valve, each disposed within the cylinder and comprising a portion having a shape substantially complementary to a respective one of the shaped inlet aperture and the shaped outlet aperture, the method comprising the steps of: removing at least one of the inlet valve and the outlet valve by accessing solely a first side of the valve plate; and installing and securing a replacement valve comprising a single unitary body by accessing solely the first side of the valve plate, mating a complementary shape portion of the replacement valve with the respective one of the shaped inlet aperture and shaped outlet aperture, and fixedly attaching a fixed portion of the replacement valve to a second side of the valve plate opposed to the first side of the valve plate about the respective one of the shaped inlet aperture and shaped outlet aperture at a first portion of the shaped inlet aperture or shaped outlet aperture, wherein the replacement valve further comprises a deformable portion for sealing a remainder of the shaped inlet aperture or shaped outlet aperture by contacting one side of the valve plate, wherein the installing and securing step does not include use of a structural support beyond the shaped inlet aperture or shaped outlet aperture, a portion of the valve plate proximate thereto, and the replacement valve.
14. A method of manufacturing a human-powered pump assembly, the method comprising the steps of: coupling a first cylinder comprising a valve plate forming a shaped inlet aperture and a shaped outlet aperture to a frame; and installing and securing a corresponding inlet valve and a corresponding outlet valve, each valve comprising a single unitary body and comprising a portion having a shape substantially complementary to a respective one of the shaped inlet aperture and the shaped outlet aperture, by accessing solely a first side of the valve plate, mating the complementary shape of each valve portion with the respective shaped aperture, and fixedly attaching a fixed portion of each valve to a second side of the valve plate opposed to the first side of the valve plate about the respective one of the shaped inlet aperture and shaped outlet aperture at a first portion of the respective shaped aperture, wherein each valve further comprises a deformable portion for sealing a remainder of the respective shaped aperture by contacting one side of the valve plate, wherein the installing and securing step does not include use of a structural support beyond the respective one of the shaped inlet aperture or shaped outlet aperture, a portion of the valve plate proximate thereto, and the valve.
Description
BRIEF DESCRIPTION OF THE FIGURES
(1) Other features and advantages of the present invention, as well as the invention itself, can be more fully understood from the following description of the various embodiments, when read together with the accompanying drawings, in which:
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DETAILED DESCRIPTION
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(19) In several prior art treadle pumps 100, the treadle 108 is interposed between the piston 106 and the rocker 102, and the rocker 102 slides onto the cantilevered horizontal shaft 105. At the same time, the rocker 102 may be linked to the pistons 106. Delinking the different components to extract the pistons 106 from the cylinders 110 may require a significant amount of time. Handling individual pistons 106 after extraction can be difficult, since the pistons 106 may still be linked to the rocker 102. Piston cups above a piston disk (i.e., the cups that provide suction) may need to be stretched over the piston disk after detachment from cup retainers. Some of these operations may require two people working together.
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(21) As shown in
(22) A foot plate 220 may be connected to the distal end of each of the treadles 208, 208. The foot plate 220 may provide a friction surface to allow operation while minimizing the risk of slippage. This can be accomplished through many means, including raising portions of the surface or by providing a textured surface (e.g., rippled edges).
(23) In some embodiments, shown in
(24) The treadles 208, 208 may rest in cradles 224, 224 at the tops of the pistons 206, 206 and are capable of reacting to input forces from a variety of sources. In one embodiment, the bottom of the cradles 224, 224 may be substantially triangular (or any other geometrical shape) to accept a similarly shaped portion of the treadles 208, 208 and can have circular shaped sidewalls (or any other geometrical shape) to prevent the treadles 208, 208 from slipping off the piston 206, 206. For example, the treadles 208, 208 may be actuated by a human stepping motion. The treadles 208, 208 can also be forced upward by the movement of the pistons 206, 206.
(25) In one embodiment, each piston 206, 206 may include a connecting rod 226, 226 which forms a channel 228, 228 along its longitudinal axis. Each channel 228, 228 can be of sufficient width so that an arcuate edge of the rocker 202 may fit within the channel. In operation, each edge of the rocker 202 may contact an inner wall of each channel 228, 228. This interaction may be as small as a single point of contact or as large as an entire surface of the rocker 202. As the system operates as described above, the rocker edge may rotate along with the vertical travel of each piston 206, 206 to guide the piston 206, 206, e.g., in a substantially straight vertical path. Ensuring a vertical path reduces energy losses in the system due to additional friction and bending forces which can result from a misaligned piston. Reducing these energy losses can help maintain the efficiency of the pump assembly 200 and prolong the life of the piston components 206, 206.
(26) In various embodiments of the tensile members 204, 204, which form the connection between the reciprocating rocker 202 and the pistons 206, 206, the tensile members are flexible steel cables (e.g., wire rope), as seen in
(27) Disassembly of the pump 200, such as for cleaning or maintenance, is also made easier in this arrangement, and is depicted in
(28) In prior art pumps, flapper valves 332 are typically held in a fixed location by some kind of structure, such as a bar support and associated rivets 334, as seen in
(29) In an embodiment of the present invention, as seen in
(30) To secure the valve 232 to the valve plate 230, the valve 232 may be held in the shaped aperture 231 such that portions of the valve 232 are on either side of the valve plate 230. The valve 232 may be slid or moved toward an edge of the shaped aperture 231, such as the narrower portion, which is shaped to accept a corresponding part of the valve 232, so as to retain the valve 232 in a stable position on the valve plate 230. This fit may be achieved, for example, by mating complementary shapes or by forcing a larger structure into or through a smaller space to achieve a snap-fit connection or friction fit. Once the valve 232 is secured to the valve plate 230, the shape of the valve 232 should cover the entire aperture 231 or substantially the entire aperture 231. This configuration, as well as other contemplated configurations, can reduce manufacturing costs and incidences of imperfect positioning when compared with other valve configurations that require additional supporting structure.
(31) In some embodiments of the invention, the valves 232 can be installed by accessing only one side of the valve plate. For example, both of the inlet and outlet valves 232 may be installed while the cylinder 210, 210 is mounted on the frame 218. This allows the cylinders 210, 210 to be welded to the frame 218 in another preferred embodiment, as seen in
(32) Once installed, the valves 232 for the outlets hang below the valve plates 230, as depicted in
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(34) As seen in
(35) Another problem with prior art treadle pumps is that they are an awkward shape and when packed into a container for trans-national shipment, the maximum quantity is very limited. The present invention is designed to maximize the number of units that could be shipped in a container at once. In one embodiment, the pumps are nestable within each other, as seen in
Example
(36) Exemplary materials and dimensions for an embodiment of the human-powered irrigation pump are discussed herein below. The invention is not intended to be limited to these properties and they are used only to illustrate one such embodiment. In one embodiment, the rocker pivot and treadle pivot are horizontally offset by about 20 cm (dimension A in
(37) Further embodiments of the pump assembly may consist of components of different dimensions. The rocker pivot 212 and treadle pivot 214 may be horizontally offset by as little as 2 cm and up to distances of 200 cm and greater. The rocker pivot 212 and treadle pivot 214 may be vertically offset by as little as 0 cm and up to distances of 50 cm and greater. The piston 206, 206 may travel as little as 0.5 cm and up to lengths of 50 cm and greater. The treadles 208, 208 may travel as little as little as 5 cm and up to lengths of 100 cm and greater. The pump 200 may be configured to achieve a mechanical advantage ranging from less than 1:1 to 10:1 and greater.
(38) Portions of the pump assembly which are not designed to come into contact with the liquid being pumped can be made of a suitable steel and welded for strength and reliability. Those portions of the pump assembly which are intended to contact the liquid being pumped can be made of a hardened, stainless or galvanized steel, or otherwise treated to resist corrosion. For example, the pump 200 may be built with stainless steel valve plates 230 and piston disks while valves 232 and piston cups may be made from flexible plastics or rubbers. Therefore, the main sealing surfaces which mate with flexible plastic and/or rubber components (i.e., the valves 232 and piston cups) should not corrode and sealing should remain impervious to corrosion throughout the life of the pump 200. Each of the valve plates 230 may be a flat plate with shaped apertures 231 (e.g., oblong- or ovoid-shaped holes). The valves 232 and piston cup may be made of any suitable resilient compliant material, such as polyolefins, natural or synthetic rubbers, or combinations thereof, such as thermoplastic elastomers (TPE). Other components of the pump assembly 200 may be made of the materials discussed herein as well as any other suitable materials for a pumping application. For example, if being lightweight is important, portions of the pump assembly 200 may be manufactured from aluminum, high-strength plastics, fiber-reinforced resin composites, etc.
(39) In some embodiment, the frame 218 may be made of mild steel. The treadles 208, 208 may be made of mild steel or aluminum castings. The rocker 202 may be made of fabricated or pressed mild steel sheet. The valves 232 may be made of plasticized PVC. The piston rod 226, 226 and the piston cup retainers may be made of pressed mild steel, and the piston disc may be blanked from stainless steel. The tensile members 204, 204 may be made of stainless steel wire rope. The treadle pivot 214 may be made of pressed or formed mild steel. The cylinders 210, 210 may be made of mild steel. The valve plates 230 may be made of stainless steel. The footplates 220 may be made of mild steel.
(40) The terms and expressions employed herein are used as terms and expressions of description and not of limitation, and there is no intention, in the use of such terms and expressions, of excluding any equivalents of the features shown and described or portions thereof. In addition, having described certain embodiments of the invention, it will be apparent to those of ordinary skill in the art that other embodiments incorporating the concepts disclosed herein may be used without departing from the spirit and scope of the invention. Accordingly, the described embodiments are to be considered in all respects as only illustrative and not restrictive. Furthermore, the configurations described herein are intended as illustrative and in no way limiting. Similarly, although physical explanations have been provided for explanatory purposes, there is no intent to be bound by any particular theory or mechanism, or to limit the claims in accordance therewith.