Packaged terminal air conditioner unit
10101040 ยท 2018-10-16
Assignee
Inventors
Cpc classification
F24F1/027
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F24F13/06
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F24F1/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F24F13/20
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
A packaged terminal air conditioner unit includes a bulkhead positioned between an interior coil and an exterior coil within a casing. A vent assembly of the packaged terminal air conditioner unit includes a base received within an opening of the bulkhead. The bulkhead is positioned between a plurality of projections and a frame of the vent assembly. A door of the vent assembly is pivotally mounted to the base.
Claims
1. A packaged terminal air conditioner unit defining a vertical direction, a lateral direction and a transverse direction that are mutually perpendicular, the packaged terminal air conditioner comprising: a casing; a compressor positioned within the casing, the compressor operable to increase a pressure of a refrigerant; an interior coil positioned within the casing; an exterior coil positioned within the casing; a bulkhead positioned between the interior coil and the exterior coil along the transverse direction within the casing, the bulkhead defining an opening that extends through the bulkhead along the transverse direction, the bulkhead also defining a plurality of slots at the opening of the bulkhead; and a vent assembly comprising a base received within the opening of the bulkhead; a frame mounted to the base and positioned on the bulkhead at the opening of the bulkhead; a plurality of projections mounted to the base and positioned on the bulkhead at the opening of the bulkhead, the bulkhead positioned between the plurality of projections and the frame along the transverse direction, the slots of the plurality of slots sized for receiving the projections of the plurality of projections, each slot of the plurality of slots offset from a respective projection of the plurality of projections when the vent assembly is mounted to the bulkhead; and a door pivotally mounted to the base.
2. The packaged terminal air conditioner unit of claim 1, Wherein the frame extends about the base and projections of the plurality of projections extend from the base along the vertical direction.
3. The packaged terminal air conditioner unit of claim 2, wherein projections of the plurality of projections also extend from the base along the lateral direction.
4. The packaged terminal air conditioner unit of claim 3, wherein the door is pivotally mounted to the base with a living hinge between the door and the base, the living hinge positioned proximate the projections of the plurality of projections that extend from the base along the lateral direction on the base.
5. The packaged terminal air conditioner unit of claim 4, wherein the bulkhead defines a ledge positioned adjacent the opening, an outer edge of the frame positioned at the ledge when the vent assembly is mounted to the bulkhead.
6. The packaged terminal air conditioner unit of claim 4, wherein the plurality of projections comprises at least six projections that extend from the base along the vertical direction and at least two projections that extend from the base along the lateral direction.
7. The packaged terminal air conditioner unit of claim 1, wherein the slots of the plurality of slots extend from the opening of the bulkhead along the vertical direction.
8. The packaged terminal air conditioner unit of claim 1, wherein the frame and the plurality of projections are spaced apart from each other along the transverse direction by a thickness of the bulkhead along the transverse direction at the opening of the bulkhead.
9. The packaged terminal air conditioner unit of claim 1, wherein the base, the frame, the plurality of projections and the door are integrally formed of a single, continuous piece of plastic.
10. A packaged terminal air conditioner unit defining a vertical direction, a lateral direction and a transverse direction that are mutually perpendicular, the packaged terminal air conditioner comprising: a casing extending between an exterior side portion and an interior side portion along the transverse direction; a compressor positioned within the casing, the compressor operable to compress a refrigerant; an interior coil positioned within the casing at the interior side portion of the casing; an exterior coil positioned within the casing at the exterior side portion of the casing; a bulkhead positioned between the interior coil and the exterior coil along the transverse direction within the casing, the bulkhead defining an opening that extends through the bulkhead along the transverse direction, the bulkhead also defining a plurality of slots at the opening of the bulkhead; and a vent assembly comprising a base received within the opening of the bulkhead; a frame mounted to the base and positioned on the bulkhead at the opening of the bulkhead and at the exterior side portion of the casing; a plurality of projections mounted to the base and positioned opposite the frame about the bulkhead such that the bulkhead is positioned between the plurality of projections and the frame along the transverse direction, the slots of the plurality of slots sized for receiving the projections of the plurality of projections, each slot of the plurality of slots offset from a respective projection of the plurality of projections along the lateral direction when the vent assembly is mounted to the bulkhead; and a door pivotally mounted to the base.
11. The packaged terminal air conditioner unit of claim 10, wherein the frame extends about the base and projections of the plurality of projections extend from the base along the vertical direction.
12. The packaged terminal air conditioner unit of claim 11, wherein projections of the plurality of projections also extend from the base along the lateral direction.
13. The packaged terminal air conditioner unit of claim 12, wherein the door is pivotally mounted to the base with a living hinge between the door and the base, the living hinge positioned proximate the projections of the plurality of projections that extend from the base along the lateral direction on the base.
14. The packaged terminal air conditioner unit of claim 13, wherein the bulkhead defines a ledge positioned adjacent the opening, an outer edge of the frame positioned at the ledge when the vent assembly is mounted to the bulkhead.
15. The packaged terminal air conditioner unit of claim 14, Wherein the plurality of projections comprises at least six projections that extend from the base along the vertical direction and at least two projections that extend from the base along the lateral direction.
16. The packaged terminal air conditioner unit of claim 10, wherein the slots of the plurality of slots extend from the opening of the bulkhead along the vertical direction.
17. The packaged terminal air conditioner unit of claim 10, wherein the frame and the plurality of projections are spaced apart from each other along the transverse direction by a thickness of the bulkhead along the transverse direction at the opening of the bulkhead.
18. The packaged terminal air conditioner unit of claim 10, wherein the base, the frame, the plurality of projections and the door are integrally formed of a single, continuous piece of plastic.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) A full and enabling disclosure of the present invention, including the best mode thereof, directed to one of ordinary skill in the art, is set forth in the specification, which makes reference to the appended figures.
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DETAILED DESCRIPTION
(11) Reference now will be made in detail to embodiments of the invention, one or more examples of which are illustrated in the drawings. Each example is provided by way of explanation of the invention, not limitation of the invention. In fact, it will be apparent to those skilled in the art that various modifications and variations can be made in the present invention without departing from the scope or spirit of the invention. For instance, features illustrated or described as part of one embodiment can be used with another embodiment to yield a still further embodiment. Thus, it is intended that the present invention covers such modifications and variations as come within the scope of the appended claims and their equivalents.
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(13) As used herein, the term packaged terminal air conditioner unit is used broadly. For example, packaged terminal air conditioner unit 100 may include a supplementary electric heater (not shown) for assisting with heating air within the associated room or building without operating the sealed system 120. However, as discussed in greater detail below, packaged terminal air conditioner unit 100 may also include a heat pump heating mode that utilizes sealed system 120, e.g., in combination with an electric resistance heater, to heat air within the associated room or building. Thus, it should be understood that packaged terminal air conditioner unit as used herein is intended to cover both units with and without heat pump heating modes.
(14) As may be seen in
(15) Casing 110 defines a mechanical compartment 116. Sealed system 120 is disposed or positioned within mechanical compartment 116 of casing 110. A front panel 118 and a rear grill or screen 119 hinder or limit access to mechanical compartment 116 of casing 110. Front panel 118 is positioned at or adjacent interior side portion 112 of casing 110, and rear screen 119 is mounted to casing 110 at exterior side portion 114 of casing 110. Front panel 118 and rear screen 119 each define a plurality of holes that permit air to flow through front panel 118 and rear screen 119, with the holes sized for preventing foreign objects from passing through front panel 118 and rear screen 119 into mechanical compartment 116 of casing 110.
(16) Packaged terminal air conditioner unit 100 also includes a drain pan or bottom tray 138 and an inner wall or bulkhead 140 positioned within mechanical compartment 116 of casing 110. Sealed system 120 is positioned on bottom tray 138. Thus, liquid runoff from sealed system 120 may flow into and collect within bottom tray 138. Bulkhead 140 may be mounted to bottom tray 138 and extend upwardly from bottom tray 138 to a top wall of casing 110. Bulkhead 140 limits or prevents air flow between interior side portion 112 of casing 110 and exterior side portion 114 of casing 110 within mechanical compartment 116 of casing 110. Thus, bulkhead 140 may divide mechanical compartment 116 of casing 110.
(17) Packaged terminal air conditioner unit 100 further includes a controller 146 with user inputs, such as buttons, switches and/or dials. Controller 146 regulates operation of packaged terminal air conditioner unit 100. Thus, controller 146 is in operative communication with various components of packaged terminal air conditioner unit 100, such as components of sealed system 120 and/or a temperature sensor, such as a thermistor or thermocouple, for measuring the temperature of the interior atmosphere. In particular, controller 146 may selectively activate sealed system 120 in order to chill or heat air within sealed system 120, e.g., in response to temperature measurements from the temperature sensor.
(18) Controller 146 includes memory and one or more processing devices such as microprocessors, CPUs or the like, such as general or special purpose microprocessors operable to execute programming instructions or micro-control code associated with operation of packaged terminal air conditioner unit 100. The memory can represent random access memory such as DRAM, or read only memory such as ROM or FLASH. The processor executes programming instructions stored in the memory. The memory can be a separate component from the processor or can be included onboard within the processor. Alternatively, controller 146 may be constructed without using a microprocessor, e.g., using a combination of discrete analog and/or digital logic circuitry (such as switches, amplifiers, integrators, comparators, flip-flops, AND gates, and the like) to perform control functionality instead of relying upon software.
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(20) As may be seen in
(21) During operation of sealed system 120 in the cooling mode, refrigerant flows from interior coil 124 flows through compressor 122. For example, refrigerant may exit interior coil 124 as a fluid in the form of a superheated vapor. Upon exiting interior coil 124, the refrigerant may enter compressor 122. Compressor 122 is operable to compress the refrigerant. Accordingly, the pressure and temperature of the refrigerant may be increased in compressor 122 such that the refrigerant becomes a more superheated vapor.
(22) Exterior coil 126 is disposed downstream of compressor 122 in the cooling mode and acts as a condenser. Thus, exterior coil 126 is operable to reject heat into the exterior atmosphere at exterior side portion 114 of casing 110 when sealed system 120 is operating in the cooling mode. For example, the superheated vapor from compressor 122 may enter exterior coil 126 via a first distribution conduit 134 that extends between and fluidly connects reversing valve 132 and exterior coil 126. Within exterior coil 126, the refrigerant from compressor 122 transfers energy to the exterior atmosphere and condenses into a saturated liquid and/or liquid vapor mixture. An exterior air handler or fan 148 is positioned adjacent exterior coil 126 may facilitate or urge a flow of air from the exterior atmosphere across exterior coil 126 in order to facilitate heat transfer.
(23) Sealed system 120 also includes a capillary tube 128 disposed between interior coil 124 and exterior coil 126, e.g., such that capillary tube 128 extends between and fluidly couples interior coil 124 and exterior coil 126. Refrigerant, which may be in the form of high liquid quality/saturated liquid vapor mixture, may exit exterior coil 126 and travel through capillary tube 128 before flowing through interior coil 124. Capillary tube 128 may generally expand the refrigerant, lowering the pressure and temperature thereof. The refrigerant may then be flowed through interior coil 124.
(24) Interior coil 124 is disposed downstream of capillary tube 128 in the cooling mode and acts as an evaporator. Thus, interior coil 124 is operable to heat refrigerant within interior coil 124 with energy from the interior atmosphere at interior side portion 112 of casing 110 when sealed system 120 is operating in the cooling mode. For example, the liquid or liquid vapor mixture refrigerant from capillary tube 128 may enter interior coil 124 via a second distribution conduit 136 that extends between and fluidly connects interior coil 124 and reversing valve 132. Within interior coil 124, the refrigerant from capillary tube 128 receives energy from the interior atmosphere and vaporizes into superheated vapor and/or high quality vapor mixture. An interior air handler or fan 150 is positioned adjacent interior coil 124 may facilitate or urge a flow of air from the interior atmosphere across interior coil 124 in order to facilitate heat transfer.
(25) During operation of sealed system 120 in the heating mode, reversing valve 132 reverses the direction of refrigerant flow through sealed system 120. Thus, in the heating mode, interior coil 124 is disposed downstream of compressor 122 and acts as a condenser, e.g., such that interior coil 124 is operable to reject heat into the interior atmosphere at interior side portion 112 of casing 110. In addition, exterior coil 126 is disposed downstream of capillary tube 128 in the heating mode and acts as an evaporator, e.g., such that exterior coil 126 is operable to heat refrigerant within exterior coil 126 with energy from the exterior atmosphere at exterior side portion 114 of casing 110.
(26) It should be understood that sealed system 120 described above is provided by way of example only. In alternative exemplary embodiments, sealed system 120 may include any suitable components for heating and/or cooling air with a refrigerant. Similarly, sealed system 120 may have any suitable arrangement or configuration of components for heating and/or cooling air with a refrigerant in alternative exemplary embodiments.
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(29) As shown in
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(31) Turning back to
(32) Base 210 defines a base aperture 212 within frame 220. Base 210 may be positioned such that base aperture 212 is generally aligned with opening 142 of bulkhead 140. Accordingly, when door 240 of vent assembly 200 is positioned in the open configuration, air flow through opening 142 may also flow through base aperture 212. A suitable filter medium (not shown) may be disposed within opening 142 and/or base aperture 212. Any suitable filter medium may be utilized, such as for example a filter having a polypropylene frame and a polypropylene filter mesh.
(33) Frame 220 is mounted to base 210 and, e.g., extends about base 210. Thus, frame 220 may be wider along at least one of the vertical direction V and lateral direction L than base 210. In addition, frame 220 may be wider along at least one of the vertical direction V and lateral direction L than opening 142 of bulkhead 140. Thus, frame 220 may contact and be positioned at bulkhead 140 when vent assembly 200 is mounted to bulkhead 140, as discussed in greater detail below.
(34) Door 240 is pivotally connected or mounted to base 210. For example, a hinge 242 rotatably or pivotally connects door 240 to base 210 such that an axis of hinge 242 is parallel to the vertical direction V or lateral direction L. Door 240 may be rotatable or pivotable between the closed configuration, shown in
(35) The use of hinge 242 to connect door 240 and base 210 provides numerous advantages for bulkhead 140 and packaged terminal air conditioner unit 100. For example, door 240 may be easily opened by rotating the door 240 from the closed configuration to the open configuration and easily closed by rotating door 240 from the open configuration to the closed configuration. Further, when door 240 is in the open configuration, door 240 advantageously remains connected to base 210, thus ensuring that door 240 will not be lost. Still further, use of vent assembly 200 in accordance with the present disclosure may reduce vent assembly 200 construction costs and times, by advantageously reducing and simplifying the number of components required for venting operations in bulkhead 140.
(36) Base 210, frame 220, door 240 and hinge 242 may, in certain exemplary embodiments as shown, be integrally formed with one another and thus formed as a single, unitary component. Alternatively, however, these components may be formed separately and coupled together to form vent assembly 200. Further, in certain exemplary embodiments, hinge 242 is a living hinge. A living hinge is a thin, flexible hinge made from the same material as the two rigid components that the living hinge connects. For example, vent assembly 200, and thus base 210, frame 220, door 240 and hinge 242 thereof, may in certain exemplary embodiments be formed from plastics, such as a polyethylene or polypropylene. Alternatively, vent assembly 200, and thus base 210, frame 220, door 240 and hinge 242 thereof, may be formed from metals or other suitable materials. In exemplary embodiments the same material is utilized for base 210, frame 220, door 240 and hinge 242.
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(38) As may be seen in
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(40) From the position shown in
(41) As may be seen in
(42) As may be seen in
(43) Turning now to
(44) This written description uses examples to disclose the invention, including the best mode, and also to enable any person skilled in the art to practice the invention, including making and using any devices or systems and performing any incorporated methods. The patentable scope of the invention is defined by the claims, and may include other examples that occur to those skilled in the art. Such other examples are intended to be within the scope of the claims if they include structural elements that do not differ from the literal language of the claims, or if they include equivalent structural elements with insubstantial differences from the literal languages of the claims.