Monofilament line cutting tool
10099394 ยท 2018-10-16
Assignee
Inventors
Cpc classification
B65H2701/5112
PERFORMING OPERATIONS; TRANSPORTING
B26B27/00
PERFORMING OPERATIONS; TRANSPORTING
B65H2701/52
PERFORMING OPERATIONS; TRANSPORTING
International classification
Abstract
A monofilament line cutting tool is formed by sandwiching a cutting blade between first and second plastic sheets which are thermally bonded to one another. A monofilament line receiving slot in the plastic sheets extends to the blade whereby monofilament line bent into a U-shape may be placed in contact with the blade cutting edge. The plastic sheets are part of spool forming plastic sheet portions which are thermally bonded to one another and shaped into a spool. The plastic sheets forming the tool are selectively pivotable about a live hinge relative to the spool. The plastic sheets can be separated from one another for forming: a sphere generally around the cutting edge; a pair of elongate barrels extending parallel along each side of the monofilament line receiving slot and adjacent the cutting edge; or, a monofilament line receiving cavity extending to the blade cutting edge.
Claims
1. A monofilament line cutting tool comprising: a cutting blade having a cutting edge; a first plastic sheet; a second plastic sheet bonded to said first plastic sheet; wherein said cutting blade is sandwiched and retained between said first and second plastic sheets; wherein said first and second plastic sheets are separated from each other in an area adjacent said blade for thereby forming a monofilament line receiving cavity extending to said blade cutting edge, whereby a monofilament line can be cut by bending into a U-shape and inserting the U-shape into said cavity and contacting said cutting edge; a flap secured to said first plastic sheet or said second plastic sheet, said flap extending into said cavity and being moveable by inserting the monofilament line U-shape into the cavity and slidingly pushing the U-shape against the flap; and, further wherein said first and second plastic sheets are each part of respective first and second spool forming plastic sheet portions, wherein said first and second spool forming plastic sheet portions are shaped and adhered to each other forming a spool for wrapping the monofilament line thereon.
2. The monofilament line cutting tool of claim 1 comprising a live hinge between said first and second plastic sheets and said first and second spool forming plastic sheet portions, whereby said first and second plastic sheets are selectively pivotable about said hinge relative to said spool.
3. A monofilament line cutting tool comprising: a cutting blade having a cutting edge; a first plastic sheet; a second plastic sheet bonded to said first plastic sheet; wherein said cutting blade is sandwiched and retained between said first and second plastic sheets; wherein said first and second plastic sheets are separated from each other in an area adjacent said blade for thereby forming a monofilament line receiving cavity extending to said blade cutting edge, whereby a monofilament line can be cut by bending into a U-shape and inserting the U-shape into said cavity and contacting said cutting edge; a flap secured to said first plastic sheet or said second plastic sheet, said flap extending into said cavity and being moveable by inserting the monofilament line U-shape into the cavity and slidingly pushing the U-shape against the flap; and, wherein said cutting blade is planar shaped and is located perpendicular to said first and second plastic sheets.
4. The monofilament line cutting tool of claim 3 wherein said first and second plastic sheets are thermally shaped and are bonded to each other by thermal welding.
5. The monofilament line cutting tool of claim 3 wherein said flap includes a blade receiving slot, said blade extending through said flap blade receiving slot.
6. A monofilament line cutting tool comprising: a cutting blade having a cutting edge; a first plastic sheet; a second plastic sheet bonded to said first plastic sheet; wherein said cutting blade is sandwiched and retained between said first and second plastic sheets; wherein said first and second plastic sheets are separated from each other in an area adjacent said blade for thereby forming a monofilament line receiving cavity extending to said blade cutting edge, whereby a monofilament line can be cut by bending into a U-shape and inserting the U-shape into said cavity and contacting said cutting edge; a flap secured to said first plastic sheet or said second plastic sheet, said flap extending into said cavity and being moveable by inserting the monofilament line U-shape into the cavity and slidingly pushing the U-shape against the flap; and, wherein said flap includes a bent terminal end bearing against said first plastic sheet or said second plastic sheet and forming a spring whereby said flap is maintained in a normally closed position.
7. A monofilament line cutting tool comprising: a cutting blade having a cutting edge; a first plastic sheet; a second plastic sheet bonded to said first plastic sheet; wherein said cutting blade is sandwiched and retained between said first and second plastic sheets; wherein said first and second plastic sheets are separated from each other in an area adjacent said blade for thereby forming a monofilament line receiving cavity extending to said blade cutting edge, whereby a monofilament line can be cut by bending into a U-shape and inserting the U-shape into said cavity and contacting said cutting edge; a flap integrally formed with and hingedly secured to said first plastic sheet or said second plastic sheet along a hinge axis, said flap extending into said cavity; wherein said cutting blade is planar shaped and is located generally perpendicular to said flap hinge axis; and, wherein said flap is normally in a closed position obstructing access of said cutting edge from a cavity opening and, for accessing the cutting edge, said flap is moveable about said hinge axis toward an open position by inserting the monofilament line U-shape into said cavity and slidingly pushing the U-shape against the flap.
8. The monofilament line cutting tool of claim 7 wherein said cutting blade is planar shaped and said flap includes a blade receiving slot, said blade extending through said flap blade receiving slot.
9. The monofilament line cutting tool of claim 7 wherein said flap includes a bent terminal end bearing against said first plastic sheet or said second plastic sheet and forming a spring whereby said flap is maintained in its said normally closed position.
10. The monofilament line cutting tool of claim 7 further wherein said first and second plastic sheets are each part of respective first and second spool forming plastic sheet portions, wherein said first and second spool forming plastic sheet portions are shaped and adhered to each other forming a spool for wrapping the monofilament line thereon.
11. The monofilament line cutting tool of claim 10 comprising a live hinge between said first and second plastic sheets and said first and second spool forming plastic sheet portions, whereby said first and second plastic sheets are selectively pivotable about said hinge relative to said spool.
12. The monofilament line cutting tool of claim 7 wherein said cutting blade is planar shaped and said cutting blade is perpendicular to said first and second plastic sheets.
13. A monofilament line cutting tool comprising: a cutting blade having a cutting edge; a first plastic sheet; a second plastic sheet bonded to said first plastic sheet; wherein said cutting blade is sandwiched and retained between said first and second plastic sheets; wherein said first and second plastic sheets are separated from each other in an area adjacent said blade for thereby forming a monofilament line receiving cavity extending to said blade cutting edge, whereby a monofilament line can be cut by bending into a U-shape and inserting the U-shape into said cavity and contacting said cutting edge; a first flap integrally formed with and hingedly secured to said first plastic sheet along a first hinge axis, said first flap extending into said cavity; a second flap integrally formed with and hingedly secured to said second plastic sheet along a second hinge axis, said second flap extending into said cavity; wherein said cutting blade is planar shaped and is located generally perpendicular to said flap hinge axes; wherein said flaps are normally in a closed position obstructing access of said cutting blade cutting edge from a cavity opening and, for accessing the cutting edge, said flaps are moveable about their said respective hinge axes toward open positions by inserting the monofilament line U-shape into said cavity and slidingly pushing the U-shape against said flaps.
14. The monofilament line cutting tool of claim 13 wherein said cutting blade is planar shaped and said flaps each include a blade receiving slot, said blade extending through said flap blade receiving slots.
15. The monofilament line cutting tool of claim 13 wherein said first flap includes a bent terminal end bearing against said first plastic sheets and forming a spring whereby said first flap is maintained in its said normally closed position, and said second flap includes a bent terminal end bearing against said second plastic sheets and forming a spring whereby said second flap is maintained in its said normally closed position.
16. The monofilament line cutting tool of claim 13 further wherein said first and second plastic sheets are each part of respective first and second spool forming plastic sheet portions, wherein said first and second spool forming plastic sheet portions are shaped and adhered to each other forming a spool for wrapping the monofilament line thereon.
17. The monofilament line cutting tool of claim 16 comprising a live hinge between said first and second plastic sheets and said first and second spool forming plastic sheet portions, whereby said first and second plastic sheets are selectively pivotable about said hinge relative to said spool.
18. The monofilament line cutting tool of claim 13 wherein said cutting blade is planar shaped and said cutting blade is perpendicular to said first and second plastic sheets.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) The above mentioned and other features of this invention, and the manner of attaining them, will become more apparent and the invention itself will be better understood by reference to the following description of the embodiments of the invention taken in conjunction with the accompanying drawings, wherein:
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(36) Corresponding reference characters indicate corresponding parts throughout several views. Although the exemplification set out herein illustrates embodiments of the invention, in several forms, the embodiments disclosed below are not intended to be exhaustive or to be construed as limiting the scope of the invention to the precise forms disclosed.
DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS
(37) A monofilament line cutting tool and spool assembly is shown and generally designated in the several figures by the numeral 10. Assembly 10 is constructed with two spool halves or sections 12, 14 which are thermally bonded/welded/adhered to one another. Spool halves 12, 14 are made from thermally formable flat/planar plastic sheets which can be shaped as desired, for example, by heating and vacuum forming in a known and customary manner. The flat plastic sheets are available in various thicknesses, colors, grades, etc. In the preferred embodiments described herein, the flat plastic sheets are typically thinner than 3/32 inch, although thicker sheets can be used as well.
(38) In each of the described embodiments, as more fully described herein below, the central plastic sheet portions 16A, 16B of spool halves 12, 14 respectively form a monofilament line cutting tool 18. The outer plastic sheet portions 20A, 20B of spool halves 12, 14 respectively form a spool 22 for wrapping and retaining monofilament line 24 therearound (not shown on the spool). Spool 22 is defined by the annular walls 26A, 26B and the cylindrical spool bottom sections 28A, 28B.
(39) Additionally, in each of the described embodiments, the central plastic sheet portions 16A and the outer plastic sheet portions 20A are integral with one another/are cut from the same sheet of flat plastic sheet stock and are simultaneously cut, heated and vacuum formed into their respective desired shapes. Similarly, the central plastic sheet portions 16B and the outer plastic sheet portions 20B are integral with one another/are cut from the same sheet of flat plastic sheet stock and are simultaneously cut, heated and vacuum formed into their respective desired shapes. By bonding the spool halves 12, 14 to one another and sandwiching a cutting blade 30 between the central plastic sheet portions 16A, 16B, the assembly 10 is relatively easily and inexpensively manufactured and includes both a spool 22 and a monofilament line cutting tool 18. Hence, in use, monofilament line can be removed from the spool 22 and selectively cut to desired lengths using the cutting tool 18.
(40) In the embodiment of
(41) As best seen in
(42) After joining halves 12 and 14, slots 40A, 40B in the appendage sheets 36A, 36B are aligned to one another and form a monofilament line receiving slot 48 which is coplanar with the appendage sheets 36A, 36B and perpendicular to the bend lines 34A, 34B. Monofilament line receiving slot 48 is also generally perpendicular to the face sheets 38A, 38B. Slots 40A, 40B in the face sheets 38A, 38B become collinear and form a monofilament line cutting tool opening 50 which is perpendicular to the bend lines 34A, 34B and generally perpendicular to the monofilament line receiving slot 48. Monofilament line cutting tool opening 50 is coplanar with face sheets 38A, 38B.
(43) The cutting blade 30 is flat/planar shaped and includes a cutting edge 42 and engagement holes 52. Blade 30 is made of hardened steel, ceramics, or any other suitable material whereby a sharp cutting edge 42 may be formed. A pocket 54 is preferably thermally formed in the appendage 36B corresponding to and adapted to receive the cutting blade 30. Pocket 54 essentially accommodates the thickness of blade 30. During assembly and the bonding of spool halves 12, 14 and the appendages 36A, 36B, blade 30 is located in pocket 54 and is sandwiched and thermally bonded between the appendages 36A, 36B. Accordingly, after assembly, blade 30 is generally parallel with the appendages 36A, 36B and is securely retained with its cutting edge 42 generally perpendicular to the monofilament line receiving slot 48.
(44) In operation and use of the embodiment shown in
(45) The embodiment of
(46) Live hinge score lines 68A, 68B shown in dash line in
(47) A pocket 54 can be formed in one or both appendages 60A, 60B as shown in
(48) Although not necessary for the operation and use of the monofilament line cutting tool 18, preferably, as shown in the embodiment of
(49) In operation and use of the embodiment shown in
(50) An example of another three-dimensional shape that can be formed generally around the blade cutting edge 42 for preventing unobstructed access thereto is shown in
(51) During assembly and the bonding of spool halves 12, 14 and the appendages 60A, 60B, blade 30 is located between the parallel barrels 80, 82 and is sandwiched and thermally bonded between the appendages 60A, 60B. Accordingly, after assembly, blade 30 is generally parallel with the appendages 60A, 60B and is securely retained therebetween. The blade cutting edge 42 is generally perpendicular to the monofilament line receiving slot 48 which extends from the slot opening 66 to the blade cutting edge 42. Blade cutting edge 42, thus, also extends generally perpendicular to and between the cylindrical barrels 80, 82.
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(53) Rectangular or other equivalent shaped projections 94A, 94B are thermally shaped and formed in the respective appendages 84A, 84B. Projections 94A, 94B are mirror images of one another and, when appendages 84A, 84B are bonded to one another, the projections 94A, 94B are located adjacent one another thereby forming a cavity opening 96 and the monofilament line receiving cavity 90 extending to the blade cutting edge 42. That is, the plastic sheet portions 16A, 16B are shaped so as to be separated from one another for thereby forming the cavity opening 96 and cavity 90 extending to the blade cutting edge 42. Projections 94A, 94B can be provided as mirror images of one another in both appendages 84A, 84B as shown in
(54) During assembly and the bonding of spool halves 12, 14 and the appendages 84A, 84B, blade 30 is located generally perpendicular between the plastic sheet projections 94A, 94B and is sandwiched and thermally bonded therebetween along with the appendages 84A, 84B. Accordingly, after assembly, blade 30 is located generally perpendicular to the plastic sheet projections 94A, 94B and appendages 84A, 84B as shown, and is securely retained therebetween within the cavity 90. The blade cutting edge 42 is, hence, generally perpendicular to the monofilament line receiving cavity 90 which extends from the cavity opening 96 to the blade cutting edge 42. Blade cutting edge 42 also extends generally perpendicular to and between the plastic sheets forming the appendages 84A, 84B and projections 94A, 94B.
(55) As best depicted in
(56) Flap blade receiving slots 104A, 104B are provided in the respective bent terminal ends 102A, 102B and, as best seen in
(57) In operation and use of the embodiment shown in
(58) While this invention has been described as having an exemplary design, the present invention may be further modified within the spirit and scope of this disclosure. This application is therefore intended to cover any variations, uses, or adaptations of the invention using its general principles.