Throughflow controller
10099230 ยท 2018-10-16
Assignee
Inventors
Cpc classification
Y10T137/777
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
E03C1/08
FIXED CONSTRUCTIONS
Y10T137/7766
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
G05D7/012
PHYSICS
B05B1/3026
PERFORMING OPERATIONS; TRANSPORTING
Y10T137/776
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
B05B1/3006
PERFORMING OPERATIONS; TRANSPORTING
International classification
Abstract
A sanitary insert part includes an insert housing, which includes in a housing interior thereof a functional element that controls throughflow and that has at least one throughflow orifice. At least one throughflow opening is delimited by a peripheral wall, the shape of which can be changed against a restoring force as a result of the pressure of the inflowing water in such a manner that the at least one throughflow orifice has a variable orifice cross section which can be changed, in dependence on the pressure of the inflowing water, between an open position and a minimized position having a reduced orifice cross section by comparison.
Claims
1. A sanitary insert part (1, 100, 101) comprising an insert housing (2), the insert housing (2) has in a housing interior thereof a functional element (3) that controls throughflow and that has a plurality of throughflow orifices (4), the throughflow orifices (4) delimited by a peripheral wall, a shape of which is changeable against a restoring force as a result of pressure of inflowing water such that the throughflow orifices (4) each have a variable orifice cross section which is changable, in accordance with the pressure of the inflowing water, between an open position and a minimum position having a reduced orifice cross section by comparison, wherein the functional element (3) is formed at least in two parts and comprises at least one functional part (5), comprising the at least one peripheral wall delimiting the throughflow orifices (4), and a support part (6) bearing the at least one functional part (5), the support part (6) comprising a plurality of insert orifices (8) each one individually coaxial with one of the throughflow orifices (4) and wherein the sanitary insert part (1, 100, 101) is formed as a jet regulator for a consolidated complete jet at the water outlet of a sanitary outlet fitting.
2. The insert part as claimed in claim 1, wherein the support part (6) is produced from a material that is at least one of dimensionally stable compared with the functional part (5) on an inflow side or has an at least partly higher component part stiffness by comparison.
3. The insert part as claimed in claim 1, wherein a water pressure acting on an inflow side of the functional element (3) at least in a region of the at least one throughflow orifice (4) in a throughflow direction causes a height reduction of the functional element (3) that is convertible into a radial constriction movement of the at least one peripheral wall delimiting the at least one throughflow orifice (4).
4. The insert part as claimed in claim 1, wherein a water pressure acting on an inflow side of the functional element (3) at least in a region of the at least one throughflow orifice (4) in the throughflow direction causes a change in shape of the functional part (5) or a material displacement at the functional part (5) that is convertible into a radial constriction movement of the at least one peripheral wall delimiting the at least one throughflow orifice (4).
5. The insert part as claimed in claim 4, wherein the change in shape or material displacement caused by the water pressure is an at least partial thickness reduction, cross section reduction, height reduction or compression of the functional part.
6. The insert part as claimed in claim 1, wherein the at least one peripheral wall delimiting one of the throughflow orifices (4) has a shaping that converts an application of pressure, caused by the water pressure, in an axial direction into a radial constriction movement of said peripheral wall.
7. The insert part as claimed in claim 6, wherein to convert an application of pressure in the axial direction into a radial constriction movement, the at least one peripheral wall delimiting the throughflow orifice (4) either has, on an outer periphery at a free end region thereof as oriented in the throughflow direction, a run-on bevel that cooperates with a mating bevel (9) on the support part (6), or has a constriction (10) with a peripheral bending zone (31) protruding into the throughflow orifice (4).
8. The insert part as claimed in claim 1, wherein the at least one peripheral wall delimiting the at least one throughflow orifice (4) is formed as a nozzle-shaped formation (7) of the functional part (5).
9. The insert part as claimed in claim 8, wherein the at least one nozzle-shaped formation (7) of the functional part (5) dips into an insert orifice (8) in the support part (6).
10. The insert part as claimed in claim 9, wherein the at least one insert orifice (8) tapers in the throughflow direction such that an axial feed movement of the nozzle-shaped formation (7) is convertible into a radial constriction movement in the region of the formation (7).
11. The insert part as claimed in claim 8, wherein the at least one nozzle-shaped nozzle (7) has a shaping that is flexible in the axial direction such that an axial compression of the nozzle shaped formation (7) is convertible into a radial constriction movement in a region of the formation (7).
12. The insert part as claimed in claim 10, wherein a relative movement, convertible into the radial constriction movement of the at least one peripheral wall delimiting the at least one throughflow orifice (4), between the functional part (5) and the support part (6) of the functional element (3) is delimited by at least one stop.
13. The insert part as claimed in claim 9, wherein an inflow-side end edge (12) of the insert orifice (8) in the support part (6) delimits a pressure-induced axial relative movement of the functional part (5).
14. The insert part as claimed in claim 9, wherein the functional part (5) has a plurality of the nozzle-shaped formations (7) on the outflow side and the outflow side of the functional part (5) and an adjacent flat side of the support part (6) are matched to one another in terms of their shape.
15. The insert part as claimed in claim 1, wherein the functional element (3) of the insert part (1, 100, 101) formed as the jet regulator is formed as a jet splitter that controls a throughflow rate.
16. The insert part as claimed in claim 15, wherein the sanitary insert part (1, 100, 101) is formed as an aerated jet regulator, and at least one aeration opening (32) is provided on an outflow side of the jet splitter on a housing periphery of the insert housing (2) and connects a housing interior of the insert housing (2) to the ambient air.
17. The insert part as claimed in claim 1, wherein a gap (22) provided between the functional part (5) and the support part (6) is connected via at least one ventilation channel to ambient air and the at least one ventilation channel penetrates the support part (6) and has a channel opening (20), which is provided on an outflow side of the support part (6).
18. The insert part as claimed in claim 1, wherein the functional part (5) rests, via an outer peripheral edge region (33) thereof, on an adjacent peripheral edge region (34) of the support part (6).
19. The insert part as claimed in claim 9, wherein the at least one insert orifice (8), in its conically tapering orifice portion, has slide formations that are distanced from one another in a peripheral direction and are acted on by a free end region of the nozzle-shaped formation (7) of the functional part (5).
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) Developments according to the invention will emerge from the description in conjunction with the drawings. Preferred embodiments according to the invention will be presented in greater detail hereinafter on the basis of the drawing, in which:
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DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS
(22) Three different embodiments 1, 100 and 101 of a sanitary insert part and of the main constituent parts thereof are illustrated in
(23) At least one throughflow orifice 4 and preferably (as here) all throughflow orifices 4 of the functional element 3 have a clear orifice cross section free from obstacles and are delimited by a peripheral wall, the shape of which can be changed against a restoring force as a result of the pressure of the inflowing water in such a way that the at least one throughflow orifice 4 has a variable orifice cross section which can be changed, in accordance with the pressure of the inflowing water, between an open position and a minimum position having a reduced orifice cross section by comparison. Here, the restoring component part stiffness of the at least one peripheral wall delimiting at least one throughflow orifice 4 and/or the inherent resilience of the material used for the at least one peripheral wall is provided as restoring force. With increasing water pressure, the orifice cross section is thus likewise increasingly reduced in such a way that, independently of the water pressure, a specific fixed maximum volume flow rate is not exceeded. With decreasing water pressure, the orifice cross section is increasingly enlarged again, such that, with a low initial pressure, the orifice cross section corresponding to the open position is provided. The functional element 3 formed as a jet splitter thus makes an additional throughflow rate controller superfluous and can additionally divide the inflowing water into a plurality of individual jets, wherein the functional element 3 substantially promotes the compact and simple embodiment of the insert parts 1, 100, 101 illustrated here.
(24) The throughflow-controlling functional element 3 has a plurality of throughflow orifices 4, which are formed so as to promote flow and/or in a nozzle-shaped manner. Due to the high number of throughflow orifices 4 in the functional element 3 and/or due to the flow-promoting embodiment of these throughflow orifices 4, a noise-generating stall is prevented in this region of the component parts 1, 100, 101, and an undesirable development of noise is thus avoided. The functional element 3 of the sanitary insert parts 1, 100, 101 thus combines within itself the function of an effective jet splitting on the one hand and an effective throughflow rate control on the other hand.
(25) From a comparison of
(26) The functional element 3, formed as a jet splitter, of the insert parts 1, 100, 101 illustrated here is designed for this purpose at least in two parts and has a functional part 5 made of resilient material and/or having a partially reduced component part stiffness and also has a support part 6, bearing the functional part 5 and formed of a material that is dimensionally stable by comparison. The functional part 5 has a disk- or plate-shaped main body 30, on the outflow side of which a plurality of nozzle-shaped formations 7 protrude, which each form a peripheral wall delimiting a throughflow orifice 4. Each of these nozzle-shaped formations 7 protrudes into an insert orifice 8 in the support part 6. Due to the number of throughflow orifices 4 in the functional element 3 and/or due to the shaping of the insert orifices 8 in the support part 6, said insert orifices receiving the formations 7, the volume flow rate of the functional element 3 used in the sanitary insert parts 1, 100, 101 can be changed. It can be seen in
(27) It is indicated in
(28) It can be seen in
(29) In the exemplary embodiment 100 shown in
(30) From a comparison of
(31) It can be seen in
(32) The individual jets formed by the functional element 3 are accelerated in such a way that a negative pressure is produced on the outflow side of the functional element 3. Ambient air is drawn into the housing interior due to the negative pressure generated on the outflow side of the functional element 3 and can be mixed there with the individual jets. The individual jets mixed thoroughly with ambient air are then braked with the aid of the at least one insert part 15, 16 of a jet control arrangement, said insert parts 15, 16 being inserted from the inflow side into the sleeve-shaped outflow-side housing part 14. These insert parts 15, 16 of the jet control arrangement may have a grid or net structure formed of webs intersecting at crossing points. Once an outflow-side flow rectifier 17 has been passed, said rectifier forming the outlet end face of the housing part 14 and possibly having a honeycomb-cell-like orifice structure or likewise a grid or net structure, the outflowing water exits as a homogeneous, non-splashing and effervescent complete jet.
(33) Since the channel opening 20 of the at least one ventilation channel penetrating the support part 6 is arranged on the outflow side of the support part 6, and since the water flowing through the throughflow orifices 4 generates a negative pressure in this region, the pressure difference with respect to the atmosphere is greatest in this region in order to promote the ventilating effect of the at least one ventilation channel.
(34) The insert part 101 illustrated in
(35) Here, the free end regions of the nozzle-shaped formations 7 are pressed against the peripheral wall of the associated insert hole 8 provided in the support part 6, said peripheral wall forming a mating bevel 9 and tapering conically, in such a way that this axial movement of the functional part 5 and the change in shape thereto produced as a result can be converted into a radial constriction movement of the at least one peripheral wall of the nozzle-shaped formation 7. said peripheral wall delimiting at least one throughflow orifice 4. With subsiding water pressure, the functional part 5 moves back into its starting position distanced from the support part 6, wherein the throughflow orifices 4 in the formations 7 again adopt their open position.
(36) In order to exert a restoring force in the direction of the starting position onto the functional part 5 pressed by the water in the direction of the support part 6, the functional part 5 is held non-displaceably at its outer peripheral edge region in the insert housing 2. To this end, the functional part 5 rests via its outer peripheral edge region 33 on the adjacent inflow-side peripheral edge region 34 of the support part 6.
(37) It is clear from a comparison of
(38) It is clear from
(39) The sanitary insert parts 1, 100, 101 are arranged downstream of the add-on screen 18, which is connected to the housing part 17 on the inflow side thereof. The shape of the peripheral walls provided in the throughflow-controlling functional element 3 and each delimiting a throughflow orifice 4 can be changed against a restoring force as a result of the pressure of the inflowing water in such a way that the throughflow orifices 4 have an orifice cross section which changes continually in accordance with the pressure of the inflowing water. Due to this flexibility of the functional element 3 produced at least in a sub-region 5 from resilient material, a calcification and contamination in this region of the insert parts 1, 100, 101 is counteracted. Since the functional part 5 rests in the minimum position of the orifice cross section on the end edge 12 of the support part 6 serving as a stop, the constriction movement of the throughflow orifices 4 is delimited, and a complete closure of these throughflow orifices 4 is avoided.
LIST OF REFERENCE SIGNS
(40) sanitary insert part 1 insert housing 2 functional element 3 throughflow orifice 4 (inflow-side) functional part (of the functional element 3) 5 support part 6 formation 7 insert orifice 8 mating bevel (on the insert orifice 8) 9 constriction 10 stop face 11 end edge (serving as stop) 12 (inflow-side) housing part 13 (outflow-side) housing part 14 insert part (of the jet control arrangement) 15 insert part (of the jet control arrangement) 16 (outflow-side) flow rectifier 17 add-on screen 18 channel opening 20 sealing lug 21 gap 22 spacer (on the support part 6) 25, 25 formation 26 main body (of the functional part 5) 30 bending zone 31 aeration opening 32 peripheral edge region (on the functional part 5) 33 peripheral edge region (on the support part 6) 34 protrusions (as undercut on the support part 6) 35 sanitary insert part 100 sanitary insert part 101