Cup made of a paper material
10099840 ยท 2018-10-16
Assignee
Inventors
Cpc classification
B65D81/3869
PERFORMING OPERATIONS; TRANSPORTING
B65D3/14
PERFORMING OPERATIONS; TRANSPORTING
B31B50/60
PERFORMING OPERATIONS; TRANSPORTING
B31B50/594
PERFORMING OPERATIONS; TRANSPORTING
B31B2105/0022
PERFORMING OPERATIONS; TRANSPORTING
B65D3/30
PERFORMING OPERATIONS; TRANSPORTING
International classification
B65D21/02
PERFORMING OPERATIONS; TRANSPORTING
B65D3/30
PERFORMING OPERATIONS; TRANSPORTING
B65D25/36
PERFORMING OPERATIONS; TRANSPORTING
B65D3/14
PERFORMING OPERATIONS; TRANSPORTING
Abstract
A cup made of a paper material having a fillable interior, which cup is formed by a conical sleeve and a bottom. The bottom is attached to the sleeve at the lower end of the interior with a bottom skirt in an essentially liquid-tight way. The sleeve and/or the bottom in the area of the bottom skirt and/or the bottom skirt itself comprises, at least in one area along the periphery, an outwardly projecting widening. A lower edge of the widening forms a standing surface for the cup. The widening can serve to hold another cup of the same type, and can act together with a similar cup during stacking. The cup can include a heat insulating outer sleeve.
Claims
1. A process for producing a cup from a paper material comprising the steps of: providing a cup including a conical sleeve member and a bottom member attached to the conical sleeve member in a liquid-tight manner with a bottom skirt such that the cup has an essentially liquid-tight fillable interior, the bottom member of the cup being attached to the conical sleeve member in an area of the conical sleeve member having a reduced diameter, and the bottom member having a bottom wall which defines part of the fillable interior of the cup; thereafter widening: the conical sleeve member adjacent an area of the bottom skirt outwardly in at least one area located along a circumference of the conical sleeve member; or the bottom member adjacent an area of the bottom skirt outwardly in at least one area located along a circumference of the bottom member; or the bottom skirt outwardly in at least one area along a circumference of the bottom skirt, to form an outwardly projecting widening disposed below the bottom wall of the bottom member and having a lower terminal edge defining a supporting surface of the cup; forming a holding structure on the conical sleeve member at a location spaced upwardly from the bottom wall, whereby the cup has respective dimensions defined at the holding structure and the lower terminal edge which are sized to permit support of the lower terminal edge of a first previously produced cup on the holding structure of a second previously produced cup when the first and second cups are vertically stacked; said step of providing includes providing the cup with an imaginary line substantially parallel to the conical sleeve member and extending upwardly from the lower terminal edge of the widening and together with the conical sleeve member defining an outer space around the cup; and providing an outer sleeve within the outer space at a location above the widening.
2. The process of claim 1, wherein said step of providing the cup includes providing the cup with a longitudinal center axis, and said step of widening includes forming the widening so as to have a diameter, oriented transversely to the cup axis, which is greater than a diameter of the bottom wall oriented transversely to the cup axis.
3. The process of claim 2, wherein said step of providing the cup includes providing the bottom wall of the cup in an orientation transverse to the cup axis and so as to have an upper surface which defines a lower extent of the fillable interior of the cup.
4. The process of claim 1, wherein said step of providing the cup includes providing the bottom wall in a substantially horizontal orientation and so as to have an upper surface which defines a lower extent of the fillable interior of the cup and providing the conical sleeve member in a substantially upright orientation and so as to have an inner surface which defines an upper extent of the fillable interior.
5. The process of claim 1, wherein said step of widening includes forming the widening so as to flare outwardly and away from a longitudinal center axis of the cup as the widening projects in a direction away from the bottom wall.
6. The process of claim 5, wherein the dimension defined at the lower terminal edge is a diameter of the lower terminal edge, and said step of widening includes forming the widening so that the diameter of the lower terminal edge is a maximum diameter of the widening and is oriented transversely to the cup axis.
7. The process of claim 6, wherein said step of widening includes forming the widening so as to have a minimum diameter, oriented transversely to the cup axis, located above the lower terminal edge of the widening and spaced from the cup axis by a first distance, and so that the maximum diameter at the lower terminal edge of the widening is spaced from the cup axis by a second distance, the second distance being greater than the first distance.
8. The process of claim 7, wherein said step of providing the cup includes providing the bottom skirt with an overall height, oriented substantially parallel to the cup axis and extending between the bottom wall and the lower terminal edge of the widening, and said step of widening includes forming the widening so as to have an overall height, oriented substantially parallel to the cup axis, the overall height of the widening being less than the overall height of the bottom skirt.
9. The process of claim 1, wherein said step of providing the cup includes providing the cup with a longitudinal center axis and providing the bottom skirt so that the bottom skirt, when viewed in axial cross-section, has a portion which extends substantially parallel to the cup axis.
10. The process of claim 1, further including the step of warming up the paper material of the cup in an area of the bottom skirt at least one of: before; and during said step of widening.
11. The process of claim 1, further including the steps of sliding the outer sleeve onto the conical sleeve member and fixing the outer sleeve to the conical sleeve member.
12. The process of claim 1, wherein said step of forming the holding structure includes forming the holding structure on the conical sleeve member at a location spaced downwardly from an uppermost edge of the cup.
13. The process of claim 12, wherein said step of forming the holding structure includes forming a bead or rib in an area along a circumference of an inner surface of the conical sleeve member, which inner surface defines part of the fillable interior of the cup.
14. The process of claim 1, wherein said step of forming the holding structure includes forming the holding structure on the conical sleeve member at a location spaced downwardly from an uppermost edge of the cup, said process further including the steps of sliding the outer sleeve over the conical sleeve member and fixing the outer sleeve to the conical sleeve member, and said step of widening is carried out after said step of fixing.
15. The process of claim 1, wherein said step of providing the outer sleeve includes spacing the outer sleeve from the widening.
16. The process of claim 1, wherein said step of providing the cup includes providing the cup with a longitudinal center axis, and the respective dimensions of the cup defined at the holding structure and the lower terminal edge are respective diameters of the cup oriented transversely to the cup axis, and said step of providing the outer sleeve includes providing the outer sleeve within the outer space at a location entirely above, and so as not to be in contact with, a location of the widening where the widening initially projects outwardly.
17. A process for producing a cup from a paper material comprising the steps of: providing a cup including a conical sleeve member and a bottom member attached to the conical sleeve member in a liquid-tight manner with a bottom skirt such that the cup has an essentially liquid-tight fillable interior, the bottom member of the cup being attached to the conical sleeve member in an area of the conical sleeve member having a reduced diameter, and the bottom member having a bottom surface which defines part of the fillable interior of the cup; widening: the conical sleeve member adjacent an area of the bottom skirt outwardly in at least one area located along a circumference of the conical sleeve member; or the bottom member adjacent an area of the bottom skirt outwardly in at least one area located along a circumference of the bottom member; or the bottom skirt outwardly in at least one area along a circumference of the bottom skirt, to form an outwardly projecting widening disposed below the bottom surface of the bottom member and having a lower edge defining a supporting surface of the cup, the widening having a first dimension at a location along the cup where the widening first projects outwardly and a second dimension located between the location of the first dimension and the lower edge, the second dimension being greater than the first dimension; forming a holding structure on the conical sleeve member at a location spaced upwardly from the bottom surface, whereby the lower edge of a first previously produced cup is supported on the holding structure of a second previously produced cup when the first and second cups are vertically stacked; said step of providing includes providing the cup with an imaginary line substantially parallel to the conical sleeve member and extending upwardly from the lower edge of the widening and together with the conical sleeve member defining an outer space around the cup; and providing an outer sleeve within the outer space at a location entirely above the location of the first dimension of the widening so as not to be in contact with the widening at the location of the first dimension.
18. The process of claim 17, wherein said step of widening is carried out after said step of providing the cup.
19. The process of claim 17, wherein said step of providing the cup includes providing the cup with a longitudinal centerline, and said step of widening includes forming the widening so as to project radially outwardly in a direction away from the longitudinal centerline and so as to have a diameter, oriented transversely to the centerline of the cup, which is greater than a diameter of the bottom surface oriented transversely to the longitudinal centerline.
20. The process of claim 17, wherein said step of providing the cup includes providing the cup with a longitudinal center axis and the first and second dimensions are diameters of the widening oriented transversely to the cup axis, and the step of providing the outer sleeve includes providing the outer sleeve within the outer space so as not to be in contact with any part of the widening.
21. The process of claim 17, wherein said step of providing the cup includes providing the cup with a longitudinal center axis, and the widening at the location of the first dimension projects outwardly in a direction away from the cup axis.
22. A process for producing a cup from a paper material comprising: attaching a conical sleeve member and a bottom member in a liquid-tight manner to one another with a bottom skirt to form a cup with a substantially liquid-tight fillable interior and so that a bottom surface of the bottom member defines part of the fillable interior of the cup; widening the conical sleeve member or the bottom member adjacent an area of the bottom skirt or widening the bottom skirt itself, to form a widening which is disposed below the bottom surface, projects radially outwardly in a direction away from a longitudinal centerline of the cup and has a lower edge defining a supporting surface of the cup, the lower edge defining a bottom outer diameter of the cup oriented transversely to the longitudinal centerline of the cup, wherein an imaginary line extends upwardly from the lower edge of the widening substantially parallel to the conical sleeve member and together therewith defines an outer space around the cup; forming a holding structure on the conical sleeve member at a location spaced upwardly from the bottom surface, the cup having an inner diameter, oriented transversely to the longitudinal centerline of the cup, at the location of the holding structure which is similar to or greater than the bottom outer diameter of the cup to allow support of the lower edge of a first previously produced cup on the holding structure of a second previously produced cup when the first and second cups are vertically stacked with the first cup inside the second cup; and providing an outer sleeve within the outer space above the widening.
23. The process of claim 22, wherein said step of widening includes forming the widening so as to have a diameter, oriented transversely to the longitudinal centerline of the cup, which is greater than a diameter of the bottom surface oriented transversely to the longitudinal centerline of the cup.
24. The process of claim 23, wherein said step of attaching includes attaching a side wall of the bottom member, the side wall depending downwardly from and being disposed in surrounding relationship with the bottom surface, and a lower part of the conical sleeve member in, overlapping relationship with one another and in a liquid-tight manner, wherein the overlapping lower part and the side wall together define the bottom skirt.
25. The process of claim 22, wherein said step of providing the outer sleeve includes providing the outer sleeve within the outer space at a location entirely above, and so as not to be in contact with, a location of the widening where the widening first projects outwardly away from the centerline of the cup.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) These and further objects, features and advantages of the present invention will become more readily apparent from the claims and the following detailed description thereof when taken in conjunction with the accompanying drawings. Individual features of the various embodiments shown and described can be combined optionally without exceeding the framework of the present invention.
(2)
(3)
(4)
(5)
(6)
(7)
DETAILED DESCRIPTION
(8) The cup 1 shown in
(9) The conical feature of the sleeve 2 is hereby to be understood in that the sleeve 2 tapers in longitudinal section as shown in
(10) The bottom skirt 4 comprises at least in the area along its periphery an outwardly projecting widening 10. A lower edge 14 of the widening 10 at the bottom skirt 4 forms a standing surface for the cup 1. The cup 1 stands on its standing surface during use, which standing surface is enlarged by the widening 10. This makes it difficult for the cup 1 to tip over. The widening 10 is advantageously designed continuously around the periphery of the bottom skirt 4.
(11) The outwardly projecting widening 10 also forms means 9 for holding another cup 1 of the same type, which means can act together with a similar cup 1 when the cup is stacked. The stacking of the cup 1 in a similar cup 1 is shown in
(12) The sleeve 2 defining the interior 5 advantageously comprises a first means 7 for holding another cup 1 of the same type, which means can be optionally formed. It is important that the first holding means 7 comprises a contour which can take up forces acting in the direction of the middle axis 13 of the cup 1, that is, forces which act between two cups during stacking. The first holding means 7 can be formed for example by means of a rib or a bead 8, which projects into the interior of the cup 1. The above mentioned second means 9 in the form of a widening 10 is arranged at the bottom skirt 4, at which the sleeve 2 defining the interior 5 is folded around the pot-shaped, deep drawn bottom 3 and fixed liquid-tight thereto.
(13) The dimension Y of the second holding means 9 is adapted to the dimension X of the first means 7 for holding another cup 1 of the same type. In the case of a circular cross section of the cup 1, the dimension X of the first holding means 7 corresponds to the inner diameter of the sleeve 2 above the bead 8. The dimension Y of the second holding means 9 corresponds to the largest outer diameter of the widening 10 at the bottom skirt 4, that is, the diameter which the widening 10 encloses. The adaptation of the dimensions X and Y take place in that the dimension Y is somewhat smaller or at maximum is the same size as the dimension X.
(14) The acting of the first means 7 and the second means 9 for holding is evident in the cups 1 and 1 shown in
(15) In order not to impair the liquid tightness of the bottom skirt 4 when forming the widening 10, it is advantageous when the height B of the widening 10as seen in
(16) The diameter Y surrounding the widening 10 is hereby advantageously larger than the diameter D, which surrounds the area of the bottom 3, which is in contact with the interior 5. In order to permit effective stacking, and that the stacking height is not unnecessarily high, it is advantageous when the holding means 7 assigned to the sleeve 2 defining the interior 5 is not arranged higher above the bottom 3 than a third of the height A of the interior 5. Even if the means 7 is omitted, and the widening 10 is supported directly on the conical area of the sleeve 2, the diameter Y enclosing the widening 10 is advantageously smaller than a diameter enclosing the inner contour of the sleeve 2 at a height above the bottom 3 of approximately a third of the height A.
(17) A height area C, in which a part of the bottom skirt 4 remains in its original form without a widening, is in particular important for the process for producing a stackable cup 1 according to the present invention, in which process a semi-finished product having an already fillable interior 5 is used, which semi-finished product comprises a conical sleeve 2 and a bottom 3 already attached in a liquid-tight manner thereto. The semi-finished product comprises a bottom skirt 4, which does not yet comprise a widening 10. The bead 8 is formed as the first holding means 7 and the widening 10 as the second holding means 9 on the semi-finished product. This process has the advantage in that the semi-finished product can be produced on a standard cup-making machine. The semi-finished product is fed to an arrangement downstream of the standard cup-making machine, which arrangement forms the first holding means 7 and the second holding means 9 on the semi-finished product and completes the production of the stackable cup 1. The liquid tightness of the bottom skirt 4 is not impaired because of the height area C remaining unformed.
(18) The rib or the bead 8 can be stamped or rolled by forming tools, which are placed to the sleeve 2 in axial or radial direction of the cup 1. The widening 10 at the bottom skirt 4 can for example be formed by a cone-shaped mandrel, which is placed to the bottom skirt 4 from below. If required, the bottom skirt 4 can be heated for the purposes of forming the widening 10. Because forming tools, which execute a sliding motion in relation to the surface of the bottom skirt 4, can very easily form creases, it can therefore also be advantageous to form the widening 10 by means of a rolling tool or by means of a tool which spreads out in radial direction. It can hereby be advantageous to assign to the outer circumference of the bottom skirt 4 a correspondingly formed counter tool, in order to support the formation of the widening 10.
(19)
(20) In a further embodiment of the partial widening 10 of
(21) Although not shown in
(22) The cups 1 shown in
(23) In the production of a double-walled cup 1 according to
(24) The outer sleeve 417 of the cup 1 shown in
(25) In
(26) In contrast to the depiction shown in
(27)
(28) An outer sleeve 717 is shown in
(29) Even when the bead 48, 58 of the first holding means 7 in the cups shown in
(30) The outer side 22 can for example be corrugated, fluted, embossed or comprise a foamed coating. It can also be provided that the outer sleeves 417, 517 and 617 have a fluted design, and also to provide additionally the outer side 22 with a smooth cover of the fluted structure in the form of a further sleeve, in order to improve the insulating properties of the cup 1.
(31) In particular the embodiment of the outer sleeve 417 comprising an upper curled part 419 or the fixing of the outer sleeve 517 in the area of the shoulder 21 of the sleeve 2 have the advantage in that in an area closely below the lip 6, already a very wide hollow space 18 occurs between the sleeve 2 and the outer sleeve 417, 517, which provides a very high insulating effect. The curled part 419 or the shoulder 21 ensure, even without additional means, for example foam coatings or corrugated paperboard layers within the hollow space 18, that the distance between the sleeve 2 and the outer sleeve 417 or 517 does not decrease even under pressure, for example from a hand gripping the cup 1, and that the insulation effect is not lost.
(32) It should be expressly pointed out here that the various embodiments of the outer sleeve 417, 517, 617 and 717, and other design elements means of the cup 1 such as the bead 8, 48, 58, 68, 78 or the shoulder 21 can, as required, be combined with one another, and are not limited to the variations shown here.
(33) In
(34) In
(35) In the
(36) When the material of the sleeve 2 or the bottom 3 is sufficiently stable, the folded parts shown in
(37) In the