Transporting apparatus for rolling ingots, use of such a transporting apparatus, and method for transporting rolling ingots
10099266 · 2018-10-16
Assignee
Inventors
Cpc classification
F27D3/06
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F27B9/38
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F27D2003/0046
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F27D2003/0051
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F27B2009/382
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F27D2003/126
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
C21D9/0018
CHEMISTRY; METALLURGY
F27D2003/0062
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F27D2003/125
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F27B2009/384
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
B65G25/00
PERFORMING OPERATIONS; TRANSPORTING
B21B39/22
PERFORMING OPERATIONS; TRANSPORTING
C21D9/00
CHEMISTRY; METALLURGY
F27B9/38
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
A transporting apparatus for rolling ingots, having at least one travelling carriage, includes a tilting frame and a guide frame, wherein the tilting frame has at least one longitudinally displaceable transporting carriage with a rail section, which is intended for accommodating an ingot rest and, for the purpose of forming a rail extension, can be positioned collinearly in relation to a furnace rail, and the guide frame has at least one hook carriage, which can be moved essentially parallel to the transporting carriage and comprises at least one tiltable hook for engaging in the ingot rest.
Claims
1. A transporting apparatus for a rolling ingot, the transporting apparatus comprising: a traveling carriage comprising a first tilting frame and a guide frame, the first tilting frame comprising a first transporting carriage, the first transporting carriage being longitudinally displaceably moveable and comprising a rail section for receiving an ingot rest, the rail section being positioned collinearly with respect to a furnace rail, the rail section forming a rail extension to the furnace rail; and the guide frame comprising a hook carriage, the hook carriage moving substantially parallel to the first transporting carriage and comprising a tiltable hook for engaging in the ingot rest; wherein the first tilting frame tilts parallel to a direction of movement of the traveling carriage.
2. The transporting apparatus as claimed in claim 1, wherein the first transporting carriage is moveable transversely with respect to a direction of movement of the traveling carriage.
3. The transporting apparatus as claimed in claim 1, wherein the hook carriage or the first transporting carriage comprises an electric drive.
4. The transporting apparatus as claimed claim 1, wherein the traveling carriage is moveable on running rails, the running rails being arranged transversely to a furnace pass through direction.
5. The transporting apparatus as claimed in claim 1, wherein the traveling carriage comprises a second tilting frame, the first tilting frame and the second tilting frame being arranged on either side of the guide frame, the second tilting frame comprising a second transporting carriage.
6. The transporting apparatus as claimed in claim 5, wherein the first transporting carriage and the second transporting carriage move synchronously to each other.
7. The transporting apparatus as claimed in claim 5, wherein the guide frame has a longitudinal guide for the hook carriage, the longitudinal guide extends parallel to at least the first transporting carriage and the second transport carriage.
8. The transporting apparatus as claimed in claim 1, further comprising a heat shield or a spurt protection shield, the heat shield or the spurt protection shield being disposed on the first tilting frame, the first transporting carriage, or the guide frame.
9. The transporting apparatus as claimed in claim 1, wherein the rolling ingot is transported between a pusher furnace and a tipping apparatus.
10. A transporting apparatus for a rolling, ingot, the transporting, apparatus comprising: a traveling carriage comprising a first tilting frame and a guide frame, the first tilting frame comprising a first transporting carriage, the first transporting carriage being longitudinally displaceably moveable and comprising a rail section for receiving an ingot rest, the rail section being positioned collinearly with respect to a furnace rail, the rail section forming a rail extension to the furnace rail; and the guide frame comprising a hook carriage, the hook carriage moving substantially parallel to the first transporting carriage and comprising a tiltable hook for engaging in the ingot rest; wherein the guide frame is height-adjustable.
11. The transporting apparatus as claimed in claim 10, wherein the first transporting carriage is moveable transversely with respect to a direction of movement of the traveling carriage.
12. The transporting apparatus as claimed claim 10, wherein the traveling carriage is moveable on running rails, the running rails being arranged transversely to a furnace pass through direction.
13. The transporting apparatus as claimed in claim 10, wherein the traveling carriage comprises a second tilting frame, the first tilting frame and the second tilting frame being arranged on either side of the guide frame, the second tilting frame comprising a second transporting carriage.
14. The transporting apparatus as claimed in claim 13, wherein the first transporting carriage and the second transporting carriage move synchronously to each other.
15. The transporting apparatus as claimed in claim 13, wherein the guide frame has a longitudinal guide for the hook carriage, the longitudinal guide extends parallel to at least the first transporting carriage and the second transport carriage.
16. The transporting apparatus as claimed in claim 10, wherein the rolling ingot is transported between a pusher furnace and a tipping apparatus.
17. A transporting apparatus for a rolling ingot, the transporting apparatus comprising: a traveling carriage comprising a first tilting frame and a guide frame, the first tilting frame comprising a first transporting carriage, the first transporting carriage being longitudinally displaceably moveable and comprising a rail second for receiving an ingot rest, the rail section being positioned collinearly with respect to a furnace rail, the rail section forming a rail extension to the furnace rail; and the guide frame comprising a hook carriage, the hook carriage moving substantially parallel to the first transporting carriage and comprising a tiltable hook for engaging in the ingot rest; wherein the guide frame comprises a lifter, the lifter being height-adjustable with respect to the guide frame and interacts with a lever arm of the hook to tilt the hook about an axis of rotation.
18. The transporting apparatus as claimed in claim 17, wherein the first transporting carriage is moveable transversely with respect to a direction of movement of the traveling carriage.
19. A method for transporting a rolling ingot between a furnace and a rolling mill using a transporting apparatus, the transporting apparatus comprising a traveling carriage comprising a tilting frame and a guide frame, the tilting frame comprising a transporting carriage, the transporting carriage being longitudinally displaceably moveable and comprising a rail section for receiving an ingot rest, the rail section being positioned collinearly with respect to a furnace rail, the rail section forming a rail extension to the furnace rail; and the guide frame comprising a hook carriage, the hook carriage moving substantially parallel to the transporting carriage and comprising a tiltable hook for engaging in the ingot rest; the method comprising the steps of: providing the transporting apparatus, extending the furnace rail, positioning the rail section collinearly and flush to the furnace rail, actuating the hook carriage for the hook to grasp an ingot rest and move the ingot rest onto the rail section of the transporting carriage, displacing the transporting carriage longitudinally, tipping the tilting frame, and transferring the rolling ingot onto a tipping apparatus.
20. The method as claimed in claim 19, further comprising the step of actuating the hook carriage for transferring the ingot rest onto an ingot rest return.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) The invention is explained in more detail below using exemplary embodiments with reference to the attached, schematic drawings, in which:
(2)
(3)
(4)
(5)
DETAILED DESCRIPTION OF THE INVENTION
(6) As illustrated in the side view according to
(7) The traveling carriage 1 furthermore bears the tilting frame 10. For this purpose, the traveling carriage 1 has a tilting axis bearing 6 which is arranged in the region of, or specifically above, the wheel 3 of the traveling carriage 1. A tilting axis 14 of the tilting frame 10 is mounted hingedly in the tilting axis bearing 6. The tilting axis 14 is preferably oriented parallel to the running rail 2 closer to the furnace or to the wheel 3 closer to the furnace, wherein the tilting axis 14 is arranged vertically above the running rail 2 closer to the furnace or the wheel 3, which is closer to the furnace, of the traveling carriage 1. At a distance from the tilting axis 14, the tilting frame 10 is hingedly connected to a tilting joint 17. The tilting joint 17 is furthermore coupled to the traveling carriage 1 via a first rotary joint 17a. A second rotary joint 17b connects the tilting joint 17 to the tilting drive 15, which is hingedly coupled to the traveling carriage 1. The tilting drive 15 comprises a translatory drive, for example a linear drive or a lifting cylinder. In particular, the tilting drive 15 can comprise a hydraulic cylinder. It is also possible for the tilting drive 15 to have a spindle drive or a rack drive. It is advantageous for a compact construction if, as illustrated in
(8) The tilting frame 10 furthermore comprises a transporting carriage guide 18 which extends in the longitudinal direction of the tilting frame 10, i.e. substantially at right angles to the tilting axis 14. The transporting carriage guide 18 can comprise a rail guide, for example. The transporting carriage 11 is mounted in a longitudinally displaceable manner in the transporting carriage guide 18. The transporting carriage 11 is therefore movable in the longitudinal direction of the tilting frame 10. For this purpose, the transporting carriage 11 preferably has guide rollers (not illustrated) which engage in the transporting carriage guide 18.
(9) The transporting carriage 11 comprises at least one rail member 13. The transporting carriage 11 preferably has two rail members 13, as can be seen from the front view according to
(10) The traveling carriage 1 furthermore carries the guide frame 20, wherein the guide frame 20 is coupled in an articulated manner via at least one, in particular two, in particular three, in particular four, raising joints 25. The raising joints 25 are preferably arranged spaced apart from one another, wherein, in the case of four raising joints 25, two raising joints 25 in each case preferably form a pair of raising joints. The raising joints 25 or pairs of raising joints are arranged spaced apart from one another in the longitudinal direction of the guide frame 20 in order to ensure an axially correct lifting or lowering of the guide frame 20. At least one raising joint 25 or a pair of raising joints is connected to a raising drive 24. The pair of raising joints further away from the furnace preferably has two raising joints 25 which are each coupled to a raising drive 24. The raising drive 24 can be designed analogously to the tilting drive 15 as a translatory drive. For example, the raising drive 24 can comprise a linear motor, in particular a lifting cylinder, especially a hydraulic cylinder. The raising drive 24 is in each case coupled in a hinged manner to the traveling carriage 1 and to the raising joint 25. The raising joint 25 is likewise coupled in a hinged manner to the traveling carriage 1 by a third rotary joint 25a and to the guide frame 20 by a fourth rotary joint 25b.
(11) The guide frame 20 comprises a longitudinal guide 23 which can be designed, for example, as a rail guide or roller guide. A hook carriage 21 is guided in a longitudinally displaceable manner in the longitudinal guide 23. The hook carriage 21 preferably has guide rollers (not illustrated) which interact with the longitudinal guide 23 in such a manner that the hook carriage 21 is movable, in particular can travel, along the longitudinal guide 23 of the guide frame 20. As can readily be seen in
(12) According to
(13) The hook carriage 21 comprises a supporting structure 26 which comprises two chassis members 26a and a cross member 26b. The cross member 26b is fixedly connected, preferably welded, to the chassis members 26a. The chassis members 26a and the cross member 26b together essentially form an I-member-like structure. The chassis members 26a engage in the longitudinal guide 23 of the guide frame 20, wherein the chassis members 26a preferably form a roller bearing for castors (not illustrated) which are arranged within the longitudinal guide 23, in particular within guide rails (not illustrated) of the longitudinal guide 23. According to the front view in
(14) The hook carriage 21 furthermore comprises at least two, in particular four, in particular eight, hook members 27 which are fixedly connected, in particular welded, to the cross member 26b. The hook members 27 extend here from the cross member 26b in the direction of the furnace region. The hook members 27 thus form an overhang analogously to the rail member 13 of the transporting carriage 11. Furthermore, the hook members 27 comprise a rotary bearing 27a, wherein an axis of rotation 28 of the hook 22 is arranged between each two hook members 27 or two rotary bearings 27a. The hook 22 is therefore hingedly connected to the hook member 27 by the rotary bearings 27a of the hook members 27.
(15) The hook 22 comprises an extension arm 22a which is adapted to project into the furnace when the hook carriage 21 is arranged in the front end position. The extension arm 22a has a hook tip 22b which substantially has a barb-like shape. The hook tip 22b comprises in particular an oblique sliding surface 22c which forms an acute angle with a lower surface or edge of the extension arm 22a. In interaction with the rotary bearing 27a, the sliding surface 22c permits tilting of the hook 22 if the hook 22 is driven toward a substantially stationary object in such a manner that the sliding surface 22c slides along the object, as a result of which the hook 22, in particular the extension arm 22a, is tilted downwards about the axis of rotation 28. The hook tip 22b furthermore comprises a front stop 22d which is arranged opposite the sliding surface 22c and limits the barb-like shape of the hook tip 22b. During use, the front stop 22d comes into engagement with an ingot rest 40, and therefore the ingot rest 40 can be pulled out of the furnace. Furthermore, the extension arm 22a comprises a rear stop 22e which is adapted for applying to an ingot rest 40 and for pushing the ingot rest 40 forward. The front and rear stops 22d, 22e are arranged substantially at right angles to the longitudinal extent of the extension arm 22a.
(16) The hook 22 has a lever arm 22f as a type of counter element or counter weight with respect to the extension arm 22a, wherein the lever arm 22f, starting from the axis of rotation 28, points away from the furnace region, i.e. rearward. The lever arm 22f is oriented substantially parallel to the extension arm 22a, wherein the lever arm 22f is arranged higher than the extension arm 22a. This means that the lever arm 22f is formed essentially above the axis of rotation 28. As can be seen in
(17) The lifter 30 is coupled to the guide frame 20 via a link arrangement 32. The lifter 30 comprises two lifting rails 33 which are arranged on either side of the guide frame 20, as can be seen in
(18) The operation of the transporting apparatus or of the ingot carriage is explained in more detail below with reference to the sequence of operations illustrated in
(19) It is advantageous if the transporting apparatus is connected in terms of signal via a corresponding control or regulating unit to the control of the ingot furnace or of a plurality of ingot furnaces. The cycle steps of the transporting apparatus that are explained below are therefore preferably determined in accordance with the overall operating sequences within a system which comprises ingot pusher furnaces and a rolling mill feed, between which the transporting apparatus operates.
(20) If an ingot pusher furnace is ready for discharging a heated-up and homogenized rolling ingot 60, a corresponding signal to the transporting apparatus causes the transporting apparatus, in particular the traveling carriage 1, to be positioned in front of the relevant furnace by actuation of the travel drive 4. The transporting carriage 11 is driven into the front end position in the transporting carriage guide 18 of the tilting frame such that the transporting carriage 11 is positioned directly in front of the open furnace, as illustrated in
(21) The rails which are laid in the furnace and on which the ingot rests 40 are pushed through the furnace are therefore extended by the rail sections 12 of the transporting carriages 11. In the first method step, the hook carriage 21 is likewise driven into the front end position, and therefore the hook 21, in particular the extension arm 22a, engages in the furnace. During the forward movement of the hook carriage 21 into the furnace, the hook tip 22b is driven toward the ingot rest 40, in particular toward a lateral projection 41 of the ingot rest 40, and therefore the sliding surface 22c slides obliquely downward along the projection 41 and causes the hook 22 to tilt. As soon as the hook tip 22b has passed the projection 41, the hook 22 tilts back into the inoperative position, and therefore, when the hook carriage 21 is driven back in the direction of the rear end position, the front stop 22d enters into engagement with the projection 41 and the ingot rest 40 is thereby pulled onto the transporting carriage 11, in particular the rail sections 12.
(22) It is pointed out in this connection that in each case two hooks 22, as can be seen in
(23) The transporting carriage 11 and the hook carriage 21 are preferably actuated or moved by belt or chain drives. The belt drive of the hook carriage 21 is illustrated by a thicker chain-dotted line in each of
(24) The hook carriage 21 is driven by a first belt 29 which is connected to a driving pinion 29a. The first belt 29 furthermore runs over three further pinions 29b, 29c, 29d. Two first guide pinions 29c, 29d are arranged spaced apart from each other in the longitudinal direction of the guide frame 20 in such a manner that the belt 29 between said two pinions 29c, 29d forms a substantially horizontal course along which the hook carriage 21 is movable. For this purpose, the hook carriage 21 is fixedly connected to the belt 29. The driving pinion 29a is furthermore coupled to a hook drive 29e which is arranged substantially centrally in the guide frame 20, as illustrated in
(25) The belt drive of the transporting carriage 11 is similarly constructed. In particular, the belt drive of the transporting carriage 11 has a second belt 19 which is connected to a motor pinion 19a. The second belt 19 runs over a plurality of further pinions 19b, 19c, 19d, 19e, wherein two of the further pinions 19d, 19e are arranged spaced apart on the tilting frame 10 in such a manner that the second belt 19 stretches substantially horizontally between pinions 19d, 19e. The length of the belt stretched between the pinions 19d, 19e is adapted in such a manner that the transporting carriage 11 is movable from the front end position as far as the rear end position along the transporting carriage guide 18 of the tilting frame 10. For this purpose, the transporting carriage 11 is fixedly connected to the second belt 19. By means of the belt arrangements or belt drives of the hook carriage 21 and of the transporting carriage 11, the rotational movements of the transporting drive 16 or of the hook drive 29e are in each case converted into a translatory longitudinal movement which leads to a movement of the transporting carriage 11 or of the hook carriage 21.
(26) In the second method step, the hook carriage 21, which is coupled to the ingot rest 40 by the hook 22, is moved by the first belt 29 or the hook drive 29e along the longitudinal guide 23 of the guide frame 20 in the direction of the rear end position such that the ingot rest 40 is pulled onto the rail section 12 of the transporting carriage 11. As soon as the ingot rest 40 is arranged on the rail section 12, the movement of the hook carriage 21 is stopped (
(27) The lifter 30 is used below in order to release the hook 22 from the ingot rest 40, as illustrated in
(28) In the previously described three first method steps or cycle steps, the guide frame 20 is arranged in a raised position. This means that the guide frame 20 is driven by the raising drive 24 into the upper end position.
(29) In the following step, which is illustrated in
(30) In order to feed the rolling ingot 50 to the tilting apparatus 70, the transporting carriage 11 is moved by the corresponding belt drive, in particular the second belt 19, in the direction of the rear end position. In this method step, the transporting carriage 11 is preferably positioned substantially centrally with respect to the transporting carriage guide 18 such that there is sufficient free space laterally around the transporting carriage 11 for the transfer of the rolling ingot 50 to the tilting apparatus 70. The transporting carriage 11 is therefore also removed from the furnace, and therefore the furnace door can be closed.
(31) In the next method step according to
(32) The transfer of the rolling ingot 50 onto the tilting apparatus 70 is illustrated in
(33) In the next cycle step according to
(34) As illustrated in
(35) As soon as the ingot rest 40 is arranged in the ingot rest return 80, the lifter 30 is actuated, as illustrated in
(36) As illustrated in
(37) As soon as the traveling carriage 1 or the transporting apparatus is positioned in front of the furnace which outputs the next rolling ingot 50, the transporting apparatus is brought into the basic position for the next cycle sequence. For this purpose, the hook carriage 21 is driven into the waiting position. The waiting position of the hook carriage 21 is reached, according to
(38) The transporting apparatus or the ingot carriage therefore has the following core functions: transporting rolling ingots 50 and sliding rests or ingot rests 40; extending the furnace rails mounted in the interior of the furnace by means of the transporting carriage 11, which serves as a mobile rail section and as an intermediate storage space for the pulled-out rolling ingot 50; pulling the rolling ingot 50 out of the furnace interior with the aid of the hook carriage 21; transferring the rolling ingot 50 onto the tilting apparatus 70 by lowering or tilting the tilting frame 10 on one side; transferring the empty sliding rests or ingot rests onto the ingot rest return 80; absorbing static and dynamic forces and torques during the manipulation at the rolling ingots; positioning and arresting the traveling carriage 1 or in general the transporting apparatus; and synchronized moving of the transporting carriages 11.
(39) In order to position and arrest the transporting apparatus or the ingot carriage, the traveling carriage 1 preferably has corresponding devices, for example brakes. Furthermore, it is advantageous if the transporting apparatus comprises heat or spurt protection shields which minimize the thermal effects on the mechanical and electrical components. The heat and spurt protection shields are preferably arranged in the front region, i.e. on the furnace side, of the transporting apparatus. For example, spurt protection shields or heat protection shields can be assigned to the tilting frame, the guide frame and the traveling carriage on the furnace side.
LIST OF REFERENCE NUMBERS
(40) 1 Traveling carriage
(41) 2 Running rail
(42) 3 Wheel
(43) 4 Travel drive
(44) 5 Foundation
(45) 6 Tilting axis bearing
(46) 10 Tilting frame
(47) 11 Transporting carriage
(48) 12 Rail section
(49) 13 Rail member
(50) 13a Overhang
(51) 14 Tilting axis
(52) 15 Tilting drive
(53) 16 Transporting drive
(54) 17 Tilting joint
(55) 17a First rotary joint
(56) 17b Second rotary joint
(57) 18 Transporting carriage guide
(58) 19 Second belt
(59) 19a Motor pinion
(60) 19b,19c,19d,19e Further pinions
(61) 20 Guide frame
(62) 21 Hook carriage
(63) 22 Hook
(64) 22a Extension arm
(65) 22b Hook point
(66) 22c Sliding surface
(67) 22d Front stop
(68) 22e Rear stop
(69) 22f Lever arm
(70) 22g Finger
(71) 22h Roller
(72) 23 Longitudinal guide
(73) 24 Raising drive
(74) 25 Raising joint
(75) 25a Third rotary joint
(76) 25b Fourth rotary joint
(77) 26 Supporting structure
(78) 26a Chassis member
(79) 26b Cross member
(80) 27 Hook member
(81) 27a Rotary bearing
(82) 28 Axis of rotation
(83) 29 First belt
(84) 29a Driving pinion
(85) 29b,29c,29d Further pinions
(86) 29e Hook drive
(87) 30 Lifter
(88) 31 Lifting drive
(89) 32 Link arrangement
(90) 33 Lifting rail
(91) 33a Front end
(92) 33b Rear end
(93) 34 Cardan shaft
(94) 40 Ingot rest
(95) 41 Projection
(96) 50 Rolling ingot
(97) 70 Tilting apparatus
(98) 80 Ingot rest return
(99) 81 Return rail