Heater with flame display
10101036 ยท 2018-10-16
Assignee
Inventors
- Mark Fuller (Sun Valley, CA, US)
- Susan Fuller (Sun Valley, CA, US)
- Dezso Molnar (Sun Valley, CA, US)
- James W. Doyle (Sun Valley, CA, US)
- Riae Yoo (Sun Valley, CA, US)
- Scott Winslow (Sun Valley, CA, US)
Cpc classification
F24C3/082
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F24C15/06
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Y02B40/00
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
F24C3/04
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F24C15/006
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F24C3/022
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F24H3/025
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F24H9/25
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F24H3/065
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F24H9/0068
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F24H15/35
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F24H15/305
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F24C1/14
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F24C3/002
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F24H15/281
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F24H9/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F24C15/002
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F24C15/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F24C15/06
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F24C3/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F24C1/14
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F24H3/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
A heater with a visual flame display is described. The heater may include a top portion and a base, separated by concentric cylinders. The innermost cylinder houses a flame element, which may be spun into a vortex. The cylinders may be constructed from transparent materials such that the flame element is visible to an observer. The base provides heat at or near ground level for efficient heat distribution.
Claims
1. A heater with a visual flame display, comprising: a base that includes an ignition chamber to produce a flame and that includes an exhaust vent to provide heat; a midsection that is attached to the base and that includes inner and outer walls; and a top section that is attached to the midsection; wherein the flame extends from the ignition chamber through the midsection substantially to the top section; and wherein heat from the flame is captured in the top section and drawn down to the base for release through the exhaust vents.
2. The heater of claim 1, wherein the inner and outer walls are cylinders separated by an annular gap through which heat is transferred from the top section to the base.
3. The heater of claim 1, wherein the flame forms a vortex of fire.
4. The heater of claim 3, wherein the speed of the vortex of fire is variable.
5. The heater of claim 1, wherein the color of the flame is variable.
6. The heater of claim 1, wherein the top portion includes one or more heat exchangers to capture heat from the flame.
7. The heater of claim 1, wherein the base includes a fan to create a downward force to draw heat from the top section to the base.
8. The heater of claim 7, wherein the base includes a control unit to control the speed of the fan.
9. The heater of claim 1, wherein the top section includes an air inlet opening.
10. The heater of claim 1, wherein the top section includes an exhaust vent.
11. The heater of claim 10, wherein the top section includes a circumference and a closed top surface; and wherein the exhaust vent is on the circumference of the top section.
12. The heater of claim 1, wherein the base further includes a cabinet for housing a fuel source.
13. The heater of claim 1, wherein the base further includes table top supported thereby.
14. The heater of claim 1, wherein the base further includes a system monitor for monitoring a status of the heater and providing information about the status of the heater to a computer or mobile device.
15. The heater of claim 1, wherein the base is configured to be positioned underground.
16. A heater with a visual flame display, comprising: a base that includes an ignition chamber to produce a flame and a heating element and exhaust vent to provide heat; a midsection that is attached to the base and that includes inner and outer walls; and a top section that is attached to the midsection; and wherein the flame extends from the ignition chamber through the midsection substantially to the top section.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS
(48) Preferred embodiments of heater 10 of the current invention and related items are now described. In general, heater 10 may efficiently provide heat to warm a surrounding area and also provide a visual feature of a flame, such as a flame or fire vortex or expression. In this manner, heater 10 may uniquely serve both the utilitarian function of providing heat, as well as the aesthetic function of providing a dynamic visual display that enhances its location. As discussed in more detail below, the overall design of heater 10 itself may also be aesthetically unique and significant.
(49) It is preferred that heater 10 provides a significant amount of heat to warm various types of surrounding areas such as rooms, apartments, other housing or business locations, outdoor locations and other areas. It is also preferred that the heat provided by heater 10 may be varied in intensity and the direction(s) at which heat is provided to suit different areas to be heated. Similarly, the flame vortex may be adjusted to provide different appearances, moods and expressions. In this manner, the vortex may be customized according to the user's preferences, to match the intensity of heat provided by heater 10, to match a desired mood, to complement the motif of its surroundings or otherwise.
(50) It is also preferred that heater 10 is versatile. For example, it may be portable so that it may heat different surrounding areas. Any noxious fumes from the combustion associated with the vortex flame may be directed away, e.g. through the top or side of its upper section. Heater 10 may also be remotely controlled, such as by a wall switch or by a mobile app for a user's cell phone, tablet or other mobile or remote device.
(51) Heater 10 of the current invention is now described with reference to the figures. Components appearing in more than one figure bear the same or similar reference numerals.
(52) The general operation of heater 10 is first described with reference to
(53) As shown in
(54) As shown in
(55) Heat generated from the flame may be captured by one or more heat exchangers located in top portion 80. Air may be forced to flow through top portion 80, which air may capture heat from the heat exchangers. This heated air may be drawn downward through annular gap 56 of midsection 50 and into base 20. More specifically, fan assembly 30 in base 20 may draw heat downward from top section 80 through annular gap 56 of midsection 50. The heat may then enter base 20 where it may be emitted through exhaust vents 22 at or near ground level. In this manner, heat is efficiently provided to the surrounding area, in that the heat is provided at or near ground level and may be laterally or radially distributed over a larger footprint or area as it rises in the surrounding area. This is in contrast to existing heaters that provide heat at some distance above the ground only to have the heat rise and dissipate without achieving any significant heating of the surrounding area.
(56) As noted above, top section 80 may include one or more heat exchangers that capture the heat from flame vortex 51. However, it is also preferred that any noxious fumes or other undesirable combustion products are separated from the captured heat and are directed upward or outward, away from persons nearby.
(57) The overall appearance of heater 10 is now further described with reference to
(58) As shown, base 20 and top section 80 may generally be opaque so as to enclose the components housed therein. The finish used for base 20 and top section 80 may vary to suit the surrounding area to be heated. To this end, heater 10 may be configured to match other furniture or decor in a residence or business. For example, base and top sections 20, 80 may be a certain color to match surrounding decor. As another example, for indoor or outdoor uses, base 20 and top section 80 may be stainless steel or brushed aluminum or other metallic finish. Alternatively, for a more industrial look, base 20 and/or top section 80 may be transparent so that their components are visible.
(59) Though heater 10 in
(60) As noted above, midsection 50 is preferably clear or generally transparent so that flame vortex 51 is visible. Midsection 50 may be clear, tinted or some other color. Midsection 50 may also be configured to become opaque and transparent as desired by the user. As discussed in more detail below, the color, speed, direction and other characteristics of flame vortex 51 may be adjusted to suit different moods or to better match the area in which it is located.
(61) In sum, heater 10 may serve the utilitarian function of providing heat, while also serving the aesthetic effect of providing an adjustable flame display. Furthermore, the appearance of heater 10 may also provide an aesthetic effect, akin to a unique piece of furniture or other design feature of the space in which it is located.
(62) Base section 20 and its components are now further described with reference to
(63) As shown, pedestal 26 may extend up into cabinet or base tube 27. Pedestal 26 and cabinet 27 may also be separated by a gap, thereby forming exhaust vent 22, to allow heated air to be distributed at or near ground level. Other types of exhaust vents to provide heated air may also be used. In other embodiments, heated air may be provided above ground level, but in general, it is preferred that heated air be released at a lower height to take advantage of the heating efficiency associated with heated air rising in the surrounding area. In this manner, more heat may be laterally or radially distributed over a larger area as it rises. This is in sharp contrast to existing devices that provide heat at or near the top of the device.
(64) Pedestal 26 may itself include a base or lower portion 26a which may rest on the ground. It is preferred that pedestal lower portion 26a have sufficient width to stably support heater 10. Pedestal lower portion or pedestal base 26a may also include legs (not shown) that extend radially outward to provide increased stability. Lower portion 26a may also be square or otherwise have a larger footprint. In other embodiments described later, heater 10 may be implanted in the ground such that base 20 may generally be subterranean.
(65) Further up, pedestal 26 may include vent portion 26b which may be curved to help direct heated air out of base 20 and into the surrounding area. As shown in
(66) Further up, pedestal 26 may also include support or structural portion 26c which may be cylindrical and which may be attached to vent portion 26b. Structural portion 26c may also be secured to cabinet 27 to form base 20. For example, support section 26c may engage a corresponding support structure (not shown) formed in the interior of cabinet 27. Besides supporting cabinet 27 and heater 10, support section 26c may also serve as the support or axle around which fan assembly 30 rotates.
(67) In a preferred embodiment, support 26c may be cylindrical having walls that are strong enough to stably support heater 10. In this embodiment, it is preferred that support section 26c have a sufficient diameter to allow the passage of services such as fuel lines, injectors and/or other utilities within its diameter. And as discussed further below, the dimensions of support 26c preferably allow the blades of fan assembly 30 to extend further out towards the outer dimensions of cabinet 27. Alternative support structures may be used to support mud and top sections 50, 80 as discussed later.
(68) The pedestal base, venting and structural sections 26a, 26b, 26c of pedestal 26 may be welded together or may be attached to each other with nuts and bolts or other suitable fasteners. Alternatively, these sections may be contiguously formed.
(69) The height of base 20 may be varied in order to accommodate different uses for the heater, as well as the components contained therein. For example, as shown in
(70) In this embodiment, pedestal base 26a may include a door through which replacement gas tanks or other fuel sources and/or batteries may be changed as necessary. An advantage of this embodiment is that heater 10 may be self-contained and be transported without the need to consider fuel lines and electrical cords.
(71) Alternatively, as shown in
(72) In one embodiment the utilities may come up from a floor and engage the bottom of pedestal portion 26a. Alternatively, the utilities may engage the sides of pedestal portion 26a.
(73) As also shown in
(74) Pedestal 26 may also include high voltage transformer 46, fuel control valve 48, chemical injector 43, pilot light valve 45 and their associated electrical lines. Transformer 46 may step down the incoming voltage for transmission through heater 10. Fuel control valve may control the amount of fuel provided for combustion. Chemical injector 43 may serve to add chemical(s) to the fuel to be combusted to enhance combustion, to change the color of flame 51 and/or otherwise vary the visual effects provided by vortex flame 51. As shown, these components may be housed in pedestal base 26a at a location near the ground. This preferably contributes to a lower center of gravity and overall stability of heater 10. Alternatively, these components may be located in other suitable locations. Fuel line 41 may also extend to pedestal base 26a en route to combustion chamber 24 discussed later.
(75) Pedestal 26 may also include pilot light valve 45 located in its vent portion 26b. Pilot light valve 45 may control an igniter or a pilot flame to turn heater 10 on and off. As also shown in
(76) Base 20 may include an air intake (shown in
(77) The manners in which fuel may be combusted and flame 51 may be created are now further described with reference to
(78) Various components may protrude through chamber bottom 24b. For example, fuel line 41 may extend through base support section 26c and into combustion chamber 24. Fuel line 41 may conclude with fuel injector 36 which dispenses fuel for combustion in chamber 24.
(79) Spark igniter 34 may also protrude through combustion chamber bottom 24b, and may ignite the fuel injected by fuel injector 36. Pilot fuel injector 47 may also protrude into combustion chamber 24 and may inject pilot fuel into chamber 24. Though these components are shown as protruding through chamber bottom 24b, they may enter chamber 24 through walls 24a or other suitable locations. In any event, after the fuel is ignited in combustion chamber 24, a flame or fire is provided that may rise into midsection 50.
(80) The manner in which chemical additives may be added to the fuel is now further described. Chemicals may be added to the fuel by chemical injector 43. The fuel and additives may be mixed together and released into a combustion chamber to create a flame. The fuel may be injected with various chemicals to customize the visual display. For example, chemicals may be added to adjust the color of the flame. Such chemicals may be housed in chemical injector 43. The fuel and chemicals may be released into combustion chamber 24 via control valve 48 which may be located downstream from chemical injector 43. To provide multiple effects to flame 51, different chemicals may be provided by multiple chemical injectors 43, which may be controlled by control unit 42. Varying the color of flame vortex 51 may provide aesthetic benefits to fit a desired mood or complement the heater's surroundings.
(81) The components discussed above in connection with providing fuel and chemicals into combustion chamber 24 may also be used in the embodiment shown in
(82) The manner in which the flame may be configured as a swirling vortex is now further described with reference to
(83) The appearance of flame vortex 51 may be controlled and/or customized. For example, the size of vortex air slot 35 may be varied while the fan speed remains constant in order to vary the speed of rotation of flame vortex 51. As shown in
(84) When vortex fan 70 is spinning rapidly, a tight and fast moving vortex may be created. As the fan is slowed, the flame may spread out and spin at a lower rate. Vortex fan 70 may have a range of speeds, and may also be reversible, such that the direction of flame vortex 51 may be reversed. The gas output may also be varied to produce different expressions. This may occur through solenoids that may be used to control the flow of gas. To this end, increasing gas flow may generally increase the amount of flame in vortex 51 and/or may increase its height.
(85) The flame vortex 51 may also be modified to extend the run time of the available fuel source and/or to provide additional visual effects or expressions. As shown in
(86) Alternatively, as shown in
(87) Various visual effects may be provided by separate multiple flame vortices. For example, they may be sequentially turned off and on, they may be colored differently and their expressions may vary by changing the gas flow. And if each separate individual injector or each separate group of injectors has a separate vortex fan 70, another dimension of varying the expressions is added.
(88) Further, the appearance of flame vortex 51, or multiple flame vortices 51, may be adjusted to convey different moods and/or aesthetic effects. For example, a chemical additive may be added to the fuel when flame vortex 51 reaches a certain speed. In this manner, for example, flame vortex 51 may be red when spinning quickly to signify increased intensity. If flame vortex 51 is slowed, the red additive may be deleted and/or another softer color, e.g., yellow may be injected into the fuel to convey a softer appearance. The control of all the foregoing may be implemented by control unit or sequence switches and relay unit 42. Control unit may be programmed so that it provides any number of preprogrammed adjustments to flame vortex 51 or vortices 51. As such, heater 10 preferably serves a significant aesthetic function while also providing heat.
(89) In any event, flame vortex 51 may rise up through midsection 50 to top section 80. At this point, heat may be captured and directed downward through annular gap 56 back down to base 20. Fan assembly 30 and the manner in which it draws heat down to base 20 and exhausts heated air to the surrounding area is now further described with reference to
(90) Fan assembly 30 may be an axial flow fan with rotating blades 40 that may draw heated air from the flame downward through annular gap 56 for release through vents 22 at or near ground level. This efficient release of heat is in sharp contrast to existing heater devices that release heat and exhaust upward, rather than delivering heat through lower exhaust vents. Locating fan 30 in base 20 is also preferred because this relatively low position also contributes to lower center of gravity and overall stability of heater 10.
(91) Locating fan 30 in base 20 also provides that the view of flame 51 in section 50 is not obstructed by electric wires or opaque obstructions between the viewer and fire 51. This also facilitates the overall sleek appearance of heater 10.
(92) It is preferred that a single heated air fan 30 sufficiently draws heated air down for release. This preferably allows quiet and energy efficient operation, as well as a reduced number of moving parts for maintenance purposes. Fan assembly 30 may be powered by fan motor 38 which drives a pulley that is coupled to propeller or blade assembly 40 by fan belt 31. A direct drive fan without a belt may also be used as discussed later. Fan blades 40 may be rotatably mounted to support section 26c of pedestal 26. To this end, suitable bearings may be located between support 26c and propeller 40.
(93) Fan assembly 30 may operate smoothly and quietly given that its primary structural support, as well as all of the electrical and gas utilities, may be located through the center hub of the fan as depicted in
(94) As shown in
(95) As discussed in more detail later in connection with top section 80, the downward drawing force provided by blades 40 preferably extends through annular gap 56 and into top section 80. At this point, this force serves to draw ambient air into top section 80 and past the heat exchangers so that the ambient air is heated. This heated air is then drawn from top section 80, down annular gap 56 and into base 20 where it may be vented to the surrounding area.
(96) Besides drawing heated air from top section 80 and through midsection 50, fan assembly also directs the heated air out exhaust vents 22. As noted above, vents 22 may be configured as the curved profile of vent portion 26b of pedestal 26. It is preferred that the profile of vent portion 26b and the speed of the exhausted heated air work together so that the heated air is provided to the surrounding area in a laminar flow fashion. This in turn allows the heat to be more efficiently distributed to the surrounding area.
(97) The exhausted heat may also include heat generated by vortex fan motor 72, fan motor 38 and/or fan belt 31. As such, the overall heat provided by heater 10 may be increased by the heat generated by motor 38 and/or belt 31. Directing the heat generated by these moving parts away may allow them to operate at lower temperatures which preferably reduces wear and decreases maintenance. The airflow through base 20 may also serve to transport away heat generated by electrical components such as by control unit 42. This preferably increases the overall life of heater 10.
(98) Base 20 may also include one or more heat exchangers to facilitate the movement of heated air through exhaust vents 22. The type of heat exchangers used and the manner in which they may be arranged may vary. For example, as shown in
(99)
(100) Where one or more heat exchangers located in base 20 are used, fan 40 may be positioned to draw air from these heat exchangers and blow heated air outward through exhaust vent 22. As such, the use of heat exchangers in base 20 may contribute to the amount of heated air provided by heater 10.
(101) The foregoing features may generally contribute to an increased footprint of heat and increased heating efficiency provided by heater 10. As noted above, locating heat exhaust vents 22 at or near ground level allows the heat to laterally or radially spread out over a larger footprint or area as the heat rises. Furthermore, the curvature of vent portion 26b and the rate at which the heat is directed out of vents 22 preferably helps direct the heated air over a larger area. The amount of heat distributed and the area which receives heat may also be increased due to distribution of heat generated by internal components, heat exchangers and other means as described above and herein. As such, heater 10 may efficiently heat various sized indoor and outdoor locations.
(102) Middle or midsection 50 is now further described with reference to
(103) As shown in
(104) It is preferred that the top of base 20 include an opening that corresponds to the bottom of annular gap 56 to receive the downwardly-directed heated air. For example, the top of base cabinet or base tube 27 may include an opening that circumferentially extends about its periphery. A filter (not shown) may be located at the top of base 20 to filter any contaminants that may have been directed downward with the captured heat through annular gap 56.
(105) The height of cylinders 52, 54 may be varied. For example, cylinders 52, 54 may be approximately 60 inches tall, though other lengths may be used depending on the amount of heat to be provided and the size of the space in which heater 10 may be located. The dimensions of annular gap 56 may also vary to provide a suitably sized conduit for the heated air. These dimensions may, for example be increased for larger heaters 10 that are used to heat larger surrounding areas.
(106) Inner cylinder 52 may generally contain flame vortex 51, and may comprise a material that conducts heat such as a low-thermal-expansion borosilicate glass or another type of glass. In a preferred embodiment, PYREX may be used. Conductive materials are preferred because radially directed heat from vortex flame 51 may pass through the wall of inner cylinder 52 thereby heating the outer surface of inner cylinder 52 and contributing to the heat in annular gap 56. This may in turn increase the amount of heat to be delivered by midsection 50 to base 20 for release to the surrounding area. The material comprising inner cylinder 52 is preferably transparent so that vortex flame 51 may be viewed. When included, as in the embodiment of
(107) Outer cylinder 54 may have a larger diameter than inner cylinder 52. Outer cylinder 54 may comprise a non-thermally conductive material, such as plastic or other synthetic materials. An example material is acrylic, but other materials are contemplated. Non-thermally conductive materials, or materials having low conductivity, are preferred so that the outer surface of cylinder 54 is safe to touch and does not burn nearby individuals. It is also preferred that the outer surface of cylinder 54 is cool so that materials that come into contact with the surface will not ignite. In any event, outer cylinder 54 may conduct some amount of heat so that heat transfer to the outer surroundings is maximized, while remaining cool enough to preserve the safety of persons in the vicinity of heater 10.
(108) The material comprising outer cylinder 56 is also preferably clear or transparent, or have some amount of transparency, so that the flame in inner cylinder 54 may be visible through both cylinders. Cylinder 54 may also be tinted.
(109) Outer cylinder 54 may also serve a significant structural function. To this end, outer cylinder 54 may provide some or all of the strength necessary to support top section 80 and the components contained therein. Inner cylinder 52, and when used, innermost cylinder 52A may also serve a structural support function. Furthermore, outer cylinder 54 may comprise a shatterproof material so that it does not crack or shatter if hit with an object, so as to avoid top portion 80 from tumbling down. It is also desired that outer cylinder 54 be durable so as to provide safety for containing flame 51.
(110) With further respect to safety, heater 10 may also include an automatic shutoff valve or switch if it is knocked over or if it burns too hot. In this manner, even if heater 10 were knocked over and midsection 50 became dislodged from base 20, fuel would cease to be ignited and any exposed flame would quickly die out. The mechanical and electrical components for the automatic shutoff feature may be located in base 20, midsection 50 or top section 80.
(111) As noted above, outer cylinder 54 is preferably transparent so that flame 51 may be visible. Alternatively, inner and/or outer cylinders 52, 54 may be configured to change color, to be made temporarily opaque or to provide other visual effects.
(112) As noted above, annular gap 56 may exist between cylinders 52, 54. The width of annular gap 56 between the cylinders may be varied depending on factors that include the desired size of heater 10, the amount of desired heat and other factors. Annular gap 56 may, for example, be 10 inches. Other annular gap dimensions are contemplated and the invention is not limited to this example.
(113) In one embodiment of heater 10, heat exchangers may be placed in the middle section 50, as shown in
(114) It is preferred that noxious fumes and other undesirable combustion products are directed upward, and do not travel downward with the heat in annular gap 56. This may occur through the separation of heat and fumes in top section 80, before the heat is drawn downward through gap 56. However, as noted above, filters may be placed at one or more locations in heater 10 to reduce or prevent any fumes or other contaminants from being delivered with the heat to the surrounding area.
(115) Top section or portion 80 is now further described with reference to
(116) As shown in
(117) Top section 80 may include one or more heat exchangers 96, 98 which may capture the rising heat from flame 51. Heat exchangers 96, 98 may be housed within inner wall 85 and mounted thereto. Top section 80 may also include inlet 82 and outlet 84 through which air may flow to direct the heat downward to midsection 50.
(118) In general, it is preferred that top section 80 and its components are generally lightweight to avoid heater 10 becoming top heavy, and to limit the stress on the glass and/or plastic tubes supporting it. This is especially helpful as hot air flowing through the annular gap warms and softens the plastic and/or glass tubes. Top section 80 may be mounted to the top of midsection 50 through suitable attachment means, and it is preferred that top section 80 be removable for cleaning and/or maintenance from time to time. Alternative cleaning methods and items are discussed later.
(119) As explained below, air may flow into cap 81 through inlet 82 and transport the heat from heat exchangers 96, 98 through outlet 84 down into midsection 50. At the same time, fumes may be vented upward through exhaust outlet 92 in the top of cap 81 as shown in
(120) Heat exchangers 96 and 98 may have a variety of configurations. For example, a single heat exchanger may be used. As an alternative, multiple concentric or stacked heat exchangers may be attached to a common manifold. The heat exchangers may be air-filled or water-filled. However, air-filled heat exchangers may be preferred for their lighter weight.
(121) The manner in which heat exchanger cap 81 serves as a pressurized chamber is now further described. Air under pressure may pass through heat exchangers 96, 98 above and generally perpendicular to the direction of flame 51 and become heated thereby. This air may enter top portion 80 through fresh air inlet 82.
(122) The fresh air may be forced through cap 81 due to the downward drawing force provided by fan 30 in base 20. As such, cap 81 may form a plenum chamber or pressurized chamber. The fresh air from inlet 82 may also absorb heat from the rising flame as it moves through cap 81. This heat-bearing air may be drawn downward through annular gap 56 through warm air exit 84.
(123) Top portion 80 may be customized depending on space and design considerations. Top portion 80 may be a cylindrical shape, as depicted in
(124) The height of top portion 80 may also be varied based on factors that include space and cost considerations. As one example, top portion 80 may be 12 inches high. Other heights are contemplated, and the invention is not limited to this example.
(125) As shown by
(126) In the configuration of
(127) This embodiment may provide several benefits. For example, air gap inlet 82 may extend around partially or completely around the circumference of cap 81 which may provide an increased cross-sectional area to receive incoming airflow. The appearance of cap 81 with dedicated air gap 82 may also be sleek and stylistic as shown in
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(129) The embodiment of top section 80 that may be associated with
(130) The outer wall 83 of
(131) Other aspects and benefits of outer wall 83 of this embodiment are now described. As indicated in the Background of the Invention section, existing heating devices used for patios and other areas are often grouped together because, individually, they do not provide sufficient heat. In this situation, existing heaters may contact each other and become dented or otherwise banged up. When this happens, the heater looks battered and may not fit in well with the surrounding decor or atmosphere.
(132) As noted above, the heater 10 of the current invention preferably avoids the need to be grouped with, or placed near, other heating devices because it provides significant heat that is laterally or radially distributed. But to the extent outer wall 83 is dented or otherwise damaged, it may be readily replaced with another outer wall 83. In essence, this embodiment allows top section 80 to be re-skinned or fitted with another outer wall 83.
(133) To facilitate the replacement of outer wall 83, it is preferred that outer wall 83 be attached to heater 10 with screws or other attachment means that may be readily removed and reattached.
(134) Besides aesthetic purposes, the perforated outer wall 83 serves several purposes. For example, the perforations 83a receive incoming airflow which reduces the buildup of heat in outer wall 83 itself. This in turn may reduce the heat that would otherwise be radiated outward from outer wall 83. Besides increasing the efficiency with which heat is processed by heater 10, this also reduces the chance of anyone being burned should they touch top section 80. To this end, perforations 83a allow the incoming air to enter the space between outer and inner walls 83, 85, before the air proceeds to within inner wall 85 to engage heat exchangers 96, 98. In this manner, the airflow may cool outer wall 83.
(135) Other features of heater 10 are now further described. For example, heater 10 may be operable via a remote control (not shown) held by the user. The remote control may interact with sequence switches and relays unit or control unit 42 to control the motors, injectors and other components of heater 10. For example, the remote control may cause the fuel to ignite in combustion chamber 24. The remote control may also allow the user to control the speed and direction of vortex flame 51. The remote control may further allow the user to select different settings such as the color of the flame and the intensity of the heat.
(136) Any number of preprogrammed settings may be effected by the remote control. For example, the user may be provided with different types of programs or performances in which the flame vortex 51 undergoes certain transformations. The remote control and programmability of heater 10 is discussed later in more detail.
(137) With reference to
(138) The heaters 200, 300, 400, 500 shown in
(139) As shown in
(140) As also shown in
(141) With reference to
(142)
(143) Further, the positioning of exhaust outlet slot(s) 392 on the side of cap 381 allows for exhaust fumes to be vented out of the side of the cap rather than through the top surface 393 of the cap 381 as described above for heater 10. This modification may be accomplished, for example, with a modification of ducting within cap 381 to direct exhaust fumes out the sides rather than out the top of cap 381. This provides the benefit of having exhaust fumes vent out near the top of the heater 300, generally above any people nearby, while also allowing the top surface 393 of cap 381 to be closed and/or free from any openings that could potentially allow leaves and/or other debris to enter the top section 380.
(144)
(145)
(146) Cabinet 527 may include one or more heat exhaust outlet(s) 522 for venting heated air out of base 520. Base 520 may also include annular vent 529, which may for example, comprise a decorative grate, disposed around the circumference of cabinet 527 and over annular passageway 521a.
(147) In operation, heated air may travel from top portion 580 of heater 500 through midsection 550 into base 520. This heated air may be vented out of exhaust outlet(s) 522 and travel through annular passageway 521a and up through vent 529 to heat the surrounding area. When base 520 is installed underground, annular vent 529 is preferably substantially flush with the surrounding ground or foundation.
(148) As illustrated in
(149) In this embodiment, rainwater or other fluids may pass downward through grate 529 and into 520. To prevent fluids from accumulating, base 520 may include drains 523 which may lead to a sewer or other path to carry water away. Air intakes 582 and fume exhaust ports 592 may be located in top section 580 as shown.
(150) The heaters 600, 700, 800, 900, 1000, 1100, 1200, 1300, 1400 shown in
(151) Heater 600 is shown in
(152) As further illustrated in
(153) Base 620 may also accommodate additional components such as battery 641, which may be rechargeable, and/or electrical cord 651 which may plug into a power supply. Inlets 682 and fume exhaust ports 692 may be located as shown. Base portion 629 may be lifted up to expose propane tank 629a. Alternatively, cylinder 629 may include an access door (not shown). Air for the vortex fan to deliver for combustion may be drawn from inside base 620. Alternatively, base 620 may include an air intake, like intake 221 in
(154)
(155) A fan (not shown) to direct the heated air downward may be positioned within main cabinet 727 above the tank 729a. One or more baffle(s) 730 located within main cabinet 727 may direct the flow of heated air around the tank toward the exhaust outlet 722. Power cord 751 may extend from base 720.
(156) Pedestal 726 and pedestal base 726a of heater 700 may have a circumference substantially the same as the circumference of main cabinet section 727 (i.e., larger than that of the midsection 750 of the heater 700).
(157) Heater 700 further includes top section 780 with cap 781 having another form of exhaust outlet. As illustrated, cap 781 may include an inwardly slanted transitional section 781a that connects the cap 781 to the top surface 793. Exhaust outlet 782 may comprise a plurality of slots disposed about the circumference of cap 781 in the transitional section 781a. This configuration allows for a closed top surface 793 with exhaust being vented out to the side near the top of the heater 700.
(158)
(159) Heaters 800, 900 may include another form of exhaust port. As shown in
(160)
(161) Heater 1000 may include a modified base 1020 including a cabinet 1027 for housing a portable fuel source 1029a for providing a flame vortex and a heating element 1029, for example, a propane or electric heating element, for providing heat from the base 1020. Heater 1000 may also include battery pack 1031, which may be removable, and power or recharge cord 1032, which may be removable from heater 1000.
(162)
(163) Pedestal 1126 includes pedestal base 1126a having a generally conical frustum shape to stably support heater 1100. In this manner base pedestal 1126a may be wider than the rest of heater 1100. Base 1120 may include battery pack 1131 and cord 1132 as described in connection with heater 1000. Top section 1190 may include exhaust ports 1192 as shown.
(164)
(165) As such, base 1220 includes a cabinet 1227, pedestal 1226, and pedestal base 1226a that have a circumference suitable for stably supporting the heater 1200 including the additional weight of the table top 1229. In this embodiment, heat may be delivered at or near an individual's feet, while the fire vortex may be the focus of attention above the table top 1229.
(166)
(167) Heater 1300 includes top section 1380 configured to intake fresh air and release exhaust fumes through ducting (not shown) in the ceiling such that there need not be any visible air intake or exhaust outlet vents. Air for the vortex fan to deliver for combustion may be drawn from inside base 620. Alternatively, base 620 may include an air intake, like intake 221 in
(168) Like heater 1300, heater 1400 includes top section 1480 configured to vent exhaust fumes through the ceiling to ducting (not shown). Top section 1480 may include a cap 1481 and a top 1490 with an air intake gap 1492 therebetween.
(169) Bottom section 1420 and pedestal base 1426a may reflect a concave profile. Similarly, top section 1480 and top 1490 may reflect a similar concave profile. This preferably provides a balanced and sleek appearance.
(170) Another indoor heater embodiment 1700 is now discussed with reference to
(171) The resulting heat may be captured in top section 1780 in heat exchanger(s) 1796, 1798. These heat exchangers may be positioned in HVAC ducting 1703 in which air flows due to fan 1704. To that end, air may be sucked into HVAC duct 1703 through inlet 1705 and then forced past heat exchangers 1796, 1798 to deliver air to one or more vents 1706. To facilitate the heated airflow, an additional HVAC fan 1704a may be used as shown. Warm air may be delivered to multiple rooms.
(172) In another embodiment similar to the other heaters described above, heater 1700 may include a base with a fan to draw down heated air as described above. This heater air may then be fed from the base to HVAC ducting to vents in the floor 1701.
(173) Fumes from fire vortex 1751 may be vented through ports 1785 that are preferably positioned out of HVAC ducting 1703.
(174) Another heater embodiment that allows cleaning without disassembly is now described with reference to
(175) In one form, cleaning apparatus 1600 may include a hose or tube 1610 with a plurality of perforations or openings 1612 disposed around the circumference and along the length thereof. The tube 1610 may include a water hose attachment 1614 at one end thereof. Tube 1610 may be rigid, semi rigid or flexible. As shown, tube 1610 is preferably sized so that it may be inserted through the access tube 1587 of top section 1580 and inner cylinder 1552 of midsection 1550. It preferably has a length that is substantially the same as the height of the inner cylinder 1552.
(176) As illustrated in
(177) As illustrated in
(178) Access tube 1587 in the heat exchanger may also allow for the insertion of a vacuum cleaner attachment. A tube attached to a vacuum unit or similar low air pressure inducing appliance may be used to extract water, dirt or debris from the combustion chamber area.
(179) As described above in connection with
(180)
(181) Heater 1800 advantageously provides a sturdy and stable base 1820 for umbrella 1890. Thus, heater 1800 may advantageously be used day and night. It may provide shade and/or rain protection during the day in addition to the vortex flame display at night. In this manner, heater 1800 may reduce the time and/or labor required with existing devices where sun umbrellas must be installed during the day and heaters must be installed at night on a nearly daily basis.
(182) Further, in another form, multiple heater 1800s may be positioned proximate to one another to provide a canopy. This may be used to advantageously provide a partially enclosed space similar to a heated tent or room.
(183)
(184) Base 1920 may include fan 1930 near the bottom of base 1920 to draw heated air downward from above. Fan blades 1940 may be attached to the drive shaft of an electrically driven axial fan. Fan 1930 preferably operates smoothly and quietly, located beneath the combustion chamber 1924, drawing warm air from above. Fan 1930 may be a direct drive thereby avoiding the need for a fan belt or bearings on which a fan rotates. This preferably saves on cost and increases durability.
(185) In this embodiment, fan blades 1940 do not extend all the way to base 1920, thereby allowing enough space between base 1920 and the tips of the rotating fan blades 1940, to run utility lines 1971, e.g., fuel lines and electric power for both the axial flow fan 1930 and also the centrifugal fan 1970 that provides air into combustion chamber 1924 and for spinning the flame. Control wires for operating solenoids, etc. may also be passed through this gap between fan blades 1940 and base 1920. In one embodiment, the gap between the fan blade tips 1240 and base 1220 is about 1 inch, but other gaps may be used. Running utility lines 1971 in an exterior fashion avoids the need to run utilities centrally up the support structure described in earlier embodiments.
(186) Utility lines 1971 may run vertically and preferably close to the exterior wall of base 1220 to provide clearance for the largest diameter fan allowable. In this manner heat delivery may be increased. Additionally, a shroud or duct 1972 may be installed around the fan within close proximity to the tips of fan blades 1940 to provide efficient airflow, to protect utility lines 1971 (which may run exteriorly to shroud 1972), and to act as heat shielding for the external wall of base 1920.
(187) As shown in
(188) As will be readily understood to those of skill in the art, the various embodiments described herein may have particular advantages in certain applications, for example a permanent outdoor installation, a portable outdoor use, and/or indoor use. For example, a device that is permanently installed outside plumbed to a fuel source and hard-wired electricity will have the advantage of a clean installation, with utility lines hidden from view and out of the way of traffic. The device run time will not be limited by a limited fuel source or battery life. The device may also be stably and securely mounted to a floor or foundation, for example, with anchors.
(189) Portable devices have the advantage of being easily relocated and/or repositioned. They do not require plumbing or hard wiring and may be used in new and old spaces alike.
(190) Indoor devices, like permanent outdoor devices, have the advantage of hidden gas and electrical sources and unlimited run time. They may also be stably and securely mounted to a floor or foundation (for example with anchors). Additionally, exhaust fumes may be vented through the ceiling out of a given space.
(191) With reference to
(192) Once a heater is connected to a computer or mobile device, the app may show a representation 30A of the heater (e.g., dot, star, icon, etc.) on a map and or satellite image as shown in
(193) The dot or icon representing a given heater may be different colors to give an indication of the heater's status as shown in
(194) Yet another color, red for example, as shown in
(195) An onboard monitoring system may monitor any number of possible faults and may notify a user of the fault and/or take appropriate action. For example, if the pilot light is not lit, the heater may not start. If the temperature of the radiator is too high, the flame level may be decreased or the output fan speed or bypass vent may be increased. If the output temperature is too high, the flame level may be decreased or the output fan speed or bypass vent may be increased. If the tilt sensor indicates the device is not within predetermined limits, the device may be shut off or not start. If the glass cylinder is broken, the gas may be shut off or the device may not start. If there is a restriction of output air flow, a warning may indicate a need to clean the radiator or the device may shutdown via an overheat protocol. If the fuel level or pressure level is too low, a warning may indicate if the estimated run time is less than a predetermined value, for example, 10 minutes, or the device may shut off.
(196) The app may include both manual and automatic controls for various features. Manual controls may include, for example, increasing or decreasing output temperature, increasing or decreasing flame height, increasing or decreasing output air flow. Automatic controls may include, for example, setting thermostat for a predetermined value for indoor use, remotely sensing temperature and making adjustments to hold a predetermined temperature for outdoor use, permitting a programmed schedule, for example, based on date, time, or light sensor.
(197) A scheduler, as shown in
(198) A heater in accordance with the various embodiments described herein may include a variety of additional features. For example, an auto-clean system may automatically clean the inner and outer cylinders on a schedule and thereby reduce required maintenance of the device. Alternatively, the user may be advised that a manual cleaning, such as that described in
(199) A water feature may be incorporated between the inner and outer cylinders thereby allowing the device to provide an interesting visual effect both during the daylight and at night. The water may be colored, for example, with an additive or with lighting, to provide additional interest to the visual effect. Further, such a water feature may also advantageously act as a cleaning system to remove any soot, dirt, or other debris from within the device.
(200) Aromatherapy may be incorporated in the device. For example, controlled release of incense pellets housed within the device may allow a user to change the aroma of the surrounding area. The aromatherapy may be released such that corresponds to certain flame choreography or schedule.
(201) Misters may be incorporated, for example, around the top of a device, to allow for cooling as well as heating, thereby allowing the device to be an all season device.
(202) Colored flames may be incorporated. Further, users may be able to control and change the color of the flame to correspond to different flame choreography or audio input. In this regard, pelletized salts may be released into the combustion chamber to control the flame color.
(203) Finally, speakers and/or audio controls may be incorporated into the device so that the device could provide a complete audio and visual display. For example, music or fire sounds may be provided through the audio system to correspond with choreographed flames and/or schedule.
(204) Although certain presently preferred embodiments of the invention have been described herein, it will be apparent to those skilled in the art to which the invention pertains that variations and modifications of the described embodiments may be made without departing from the spirit and scope of the invention.