Lifting and leveling insert for a precast concrete slab

Abstract

An insert for lifting and leveling a precast concrete slab is provided. The insert includes a sleeve that extends through the concrete slab and has two distinct threaded portions on an inner surface of the sleeve. This configuration allows a lifting bolt to be positioned into an upper end of the sleeve to lift the concrete slab, and a different-sized leveling bolt to be positioned in the sleeve to selectively elevate or raise part of the concrete slab relative to a ground surface.

Claims

1. An apparatus for lifting and leveling a precast concrete slab, comprising: a sleeve configured to be embedded in said precast concrete slab, the sleeve having a predetermined length, an upper thread extending along an inner surface of said sleeve by a distance that is shorter than said predetermined length, and a lower thread extending along said inner surface of said sleeve by a distance that is shorter than said predetermined length; a lifting bolt configured to be positioned in said upper thread of said sleeve; a leveling bolt configured to be positioned in said lower thread of said sleeve, said leveling bolt having a length that is shorter than said predetermined length of said sleeve; and a plate configured to be positioned on a lower end of said sleeve, wherein said plate is configured to extend away from said lower end of said sleeve as said leveling bolt is selectively rotated in a predetermined direction in said lower thread, wherein said leveling bolt is used to selectively elevate or lower said precast concrete slab above a ground surface.

2. The apparatus of claim 1, wherein said upper thread has a larger diameter than said lower thread.

3. The apparatus of claim 1, further comprising: an unthreaded portion of said sleeve extending along said inner surface of said sleeve between said upper thread and said lower thread.

4. The apparatus of claim 1, wherein a plurality of legs extends from an outer surface of said sleeve.

5. The apparatus of claim 4, wherein said plurality of legs are equally spaced radially about a longitudinal axis of said sleeve.

6. The apparatus of claim 1, wherein said sleeve and said plate are comprised of a metallic material.

7. The apparatus of claim 1, wherein said lifting bolt is configured to be selectively removable from said upper thread of said sleeve.

8. The apparatus of claim 1, wherein said lifting bolt comprises a connection feature that is configured for selective interconnection with a device to position said precast concrete slab.

9. A method of embedding a lifting and leveling insert in a precast concrete slab, comprising: providing an insert having: a sleeve with an upper threaded portion and a lower threaded portion on an inner surface of said sleeve, wherein said upper threaded portion has a larger diameter than said lower threaded portion; a plurality of legs extending from an outer surface of said sleeve; and pouring concrete around said sleeve of said insert in a concrete form to create a precast concrete slab, wherein said upper threaded portion is positioned proximate to an opening on an upper surface of said precast concrete slab and said lower threaded portion is positioned proximate to an opening on a lower surface of said precast concrete slab.

10. The method of claim 9, wherein said sleeve has an unthreaded portion extending along said inner surface of said sleeve between said upper threaded portion and said lower threaded portion.

11. The method of claim 9, further comprising engaging a lifting bolt in said upper threaded portion of said sleeve to lift said precast concrete after the concrete in said precast concrete slab has cured.

12. The method of claim 9, further comprising engaging a leveling bolt in said lower threaded portion of said sleeve to drive said leveling bolt out of said sleeve to engage a rigid surface and elevate a portion of said concrete slab over a ground surface.

13. A method of transporting and setting a precast concrete slab with an insert, comprising: providing an insert in a precast concrete slab, said insert having a sleeve with an upper threaded portion and a lower threaded portion on an inner surface of said sleeve, wherein said upper threaded portion has a larger diameter than said lower threaded portion, and wherein said insert is adapted for the interconnection of a plate that is selectively detachable from a lower end of said sleeve and a lower surface of said precast concrete slab; inserting a lifting bolt in said upper threaded portion of said sleeve; lifting said precast concrete slab with said lifting bolt into a predetermined position on a ground surface; removing said lifting bolt from said upper threaded portion; inserting a leveling bolt in said lower threaded portion of said sleeve; and rotating said leveling bolt in a predetermined direction such that said plate detaches from said lower end of said sleeve and said lower surface of said precast concrete slab and raises said precast concrete slab above said ground surface to a predetermined elevation.

14. The method of claim 13, further comprising positioning grout underneath said precast concrete slab to secure said precast concrete slab at said predetermined elevation.

15. The method of claim 13, wherein said sleeve has an unthreaded portion extending along said inner surface of said sleeve between said upper threaded portion and said lower threaded portion.

16. The method of claim 13, wherein a plurality of legs extend from an outer surface of said sleeve into said precast concrete slab.

17. The method of claim 9, further comprising providing a plate releasably interconnected to a lower end of said sleeve, wherein said plate is configured to selectively detach from said lower surface of said concrete slab.

18. The method of claim 12, wherein said rigid surface is a metallic plate.

Description

BRIEF DESCRIPTION OF THE DRAWINGS

(1) The accompanying drawings, which are incorporated in and constitute a part of the specification, illustrate embodiments of the disclosure and together with the general description of the disclosure given above and the detailed description of the drawings given below, serve to explain the principles of the disclosures.

(2) FIG. 1 is a front elevation view of an insert in accordance with an embodiment of the present invention;

(3) FIG. 2 is a cross-sectional view of the insert of FIG. 1 in accordance with an embodiment of the present invention;

(4) FIG. 3 is a cross-sectional view of the insert of FIG. 1 in a precast concrete slab in accordance with an embodiment of the present invention;

(5) FIG. 4 is an additional front elevation view of the insert of FIG. 1 in accordance with an embodiment of the present invention; and

(6) FIG. 5 is a top plan view of the insert of FIG. 1 in accordance with an embodiment of the present invention.

(7) To assist in the understanding of the embodiments of the invention the following list of components and associated numbering found in the drawings is provided herein:

(8) TABLE-US-00001 Component No. Component 10 Insert 14 Sleeve 18 Leg 22 Leg Tip 26 Plate 30 First Threaded Portion 34 Lifting Bolt 38 Second Threaded Portion 42 Leveling Bolt 46 Precast Concrete Slab 50 Ground Surface 54 Insert Height 58 Leg Height 62 Plate Spacing 66 Leg Spacing 70 Leg Angle 74 Plate Width

(9) It should be understood that the drawings are not necessarily to scale, and various dimensions may be altered. In certain instances, details that are not necessary for an understanding of the invention or that render other details difficult to perceive may have been omitted. It should be understood, of course, that the invention is not necessarily limited to the particular embodiments illustrated herein.

DETAILED DESCRIPTION

(10) The invention has significant benefits across a broad spectrum of endeavors. It is the Applicant's intent that this specification and the claims appended hereto be accorded a breadth in keeping with the scope and spirit of the invention being disclosed despite what might appear to be limiting language imposed by the requirements of referring to the specific examples disclosed. To acquaint persons skilled in the pertinent arts most closely related to the invention, a preferred embodiment that illustrates the best mode now contemplated for putting the invention into practice is described herein by, and with reference to, the annexed drawings that form a part of the specification. The exemplary embodiment is described in detail without attempting to describe all of the various forms and modifications in which the invention might be embodied. As such, the embodiments described herein are illustrative, and as will become apparent to those skilled in the arts, and may be modified in numerous ways within the scope and spirit of the invention.

(11) Although the following text sets forth a detailed description of numerous different embodiments, it should be understood that the detailed description is to be construed as exemplary only and does not describe every possible embodiment since describing every possible embodiment would be impractical, if not impossible. Numerous alternative embodiments could be implemented, using either current technology or technology developed after the filing date of this patent, which would still fall within the scope of the claims. To the extent that any term recited in the claims at the end of this patent is referred to in this patent in a manner consistent with a single meaning, that is done for sake of clarity only so as to not confuse the reader, and it is not intended that such claim term by limited, by implication or otherwise, to that single meaning.

(12) Various embodiments of the invention are described herein and as depicted in the drawings. It is expressly understood that although the figures illustrate inserts, sleeves, bolts, etc., the invention is not limited to these embodiments.

(13) Now referring to FIG. 1, a front elevation view of an insert 10 is provided. The insert 10 comprises a tubular sleeve 14 and legs 18 that extend from an outer surface of the sleeve 14. When the insert 10 is embedded in a precast concrete slab, the sleeve 14 is oriented to extend through the thickness dimension, or smallest dimension, of the slab. Thus, the legs 18 extend laterally into the slab to provide support and stability. The legs 26 may have optional plastic tips 28 disposed on the distal ends of the legs 26 to improve the safety for those who handle the insert 10.

(14) In addition, a plate 26 is positioned at one end of the sleeve 14. In practice, the plate 26 is substantially parallel with a lower surface of the precast concrete slab, and the plate 26 is oriented to contact a ground surface. The plate 26 is configured to selectively detach from the sleeve 14 and the precast concrete slab to elevate or lower the sleeve 14 and the precast concrete slab above the ground surface. With a precast concrete slab that has multiple insert systems 10, the particular elevation and orientation of the precast concrete slab can be controlled so that, for example, the precast concrete slab is flush with a road surface to repair a road.

(15) It will be appreciated that the sleeve 14 may be machined from a tubular structure or cast into a tubular structure, in some embodiments. It will be further appreciated that the sleeve 14 can be formed from coiled tubing that is turned about a longitudinal axis to form the sleeve 14. Complementary bolts configured to thread within coil tubing are also contemplated for embodiments of the present invention.

(16) Now referring to FIG. 2, a cross-sectional view of the insert 10 is provided. The sleeve 14 comprises a first threaded portion 30 and a second threaded portion 38. The first threaded portion 30 is positioned at the end of the sleeve 14 that is proximate to the top surface of the precast concrete slab. The first threaded portion 30 may extend only partially along the longitudinal length of the sleeve 14. In some embodiments, the first threaded portion 30 is disposed only on an upper half of the sleeve 14. In various embodiments, the first threaded portion 30 does not extend to the top edge of the sleeve 14.

(17) The sleeve 14 also comprises a second threaded portion 38, which like the first threaded portion 30, may extend only partially along the longitudinal length of the sleeve 14. In some embodiments, the second threaded portion 38 is disposed only on a lower half of the sleeve 14. In various embodiments, the second threaded portion 38 does not extend to the bottom edge of the sleeve 14. Further still, the first and second threaded portions 30, 38 may meet at a midpoint or other point of the sleeve 14 such that the portions 30, 38 are adjacent to each other. Various embodiments of the invention may include an unthreaded portion that is positioned between the threaded portions 30, 38, and in some embodiments, the unthreaded portion has a smaller diameter than the first threaded portion 30 to prevent a lifting bolt from extending further down the sleeve 14.

(18) As noted elsewhere herein, the first threaded portion 30 may have a larger diameter than the second threaded portion 38. In various embodiments, the first threaded portion 30 may have a diameter between approximately 2 and . In some embodiments, the first threaded portion 30 may have a diameter of approximately 1. In various embodiments, the second threaded portion 38 may have a diameter between approximately 1 and . In some embodiments, the second threaded portion 38 may have a diameter of approximately 1.

(19) FIG. 2 also shows the lifting bolt 34 and the leveling bolt 42. The lifting bolt 34 is configured to engage the first threaded portion 30, and the leveling bolt 42 is configured to engage the second threaded portion 38. Just as the first threaded portion 30 has a larger diameter than the second threaded portion 38, the lifting bolt 34 has a larger diameter than the leveling bolt 42. This allows the leveling bolt 42 to be first inserted through the top end of the sleeve 14, through the sleeve 14, and into the second threaded portion 38. Then, the lifting bolt 34 may be inserted into the first threaded portion 30. Alternatively, during operation of the insert 10, the lifting bolt 34 may be used and then discarded before the leveling bolt 42 is inserted through the sleeve 14 into the second threaded portion 38. The lifting bolt 34 may have a connection feature such as an aperture, a ring, an eyelet, etc. that allows a separate device such as a crane to selectively interconnect to the lifting bolt 34.

(20) It will be appreciated that in preferred embodiments, the lifting bolt 34 and the leveling bolt 42 are shorter than the predetermined distance between both ends of the sleeve 14 or the thickness of the precast concrete slab. However, it will also be appreciated that in other embodiment, one or both of the lifting bolt 34 and the leveling bolt 42 may have a length that is equal to or greater than the predetermined distance.

(21) Now referring to FIG. 3, a cross-sectional view of the insert 10 is provided where the insert 10 is elevated above a ground surface 50. As shown, the insert 10 has been embedded in a precast concrete slab 46, and the sleeve 14 is oriented such that a longitudinal dimension of the sleeve 14 extends through a thickness of the precast concrete slab. The lifting bolt has been utilized to position the precast concrete slab 46 over a ground surface 50, and has been subsequently removed. Next, the leveling bolt 42 is driven into the plate 26 such that the plate 26 detaches from the lower end of the sleeve 14 and the bottom surface of the slab 42. The leveling bolt 42 elevates the sleeve 14 and the precast concrete slab 46 above the plate 26 and the ground surface 50 by a predetermined height. Lastly, grout can be pumped underneath the precast concrete slab 46 to set the precast concrete slab 46 at the predetermined height. The precast concrete slab 46 may have separate apertures that extend through the thickness of the precast concrete slab 46 to provide access underneath the precast concrete slab 46 for the grout.

(22) The sleeve 14 of the insert 10 extends substantially between the top and bottom surfaces of the precast concrete slab 46. However, it will be appreciated that in other embodiments, the length of the sleeve 14 may be shorter or longer than the thickness of the precast concrete slab 46. For instance, a top end of the sleeve 14 may be short of the top surface of the precast concrete slab 46, a bottom end of the sleeve 14 may be short of the bottom surface of the precast concrete slab 46, or both ends may be short. Further still, in some embodiments, a tubular spacer may be positioned between an end of the sleeve 14 and a surface of the precast concrete slab 46.

(23) Another feature of the insert 10 is a plug, which interconnects the plate 26 to the sleeve 14 of the insert 10. The plug can interconnect the plate 26 to the sleeve 14 in a variety of ways. In some embodiments, the plug is a plastic portion that engages part of the second threaded portion 38 of the sleeve 14. When the leveling bolt 42 is engaged, the plug is driven out of the sleeve and the leveling bolt 42 drives the plate 26 into the ground surface 50. In various embodiments, the plug may interconnect to the sleeve 14 through an interference fit, which again, may be forced out of the sleeve 14 during engagement of the leveling bolt 42.

(24) Now referring to FIG. 4, a front elevation view of the insert 10 with dimensions is provided. The sleeve 14 also has an insert height 54 and a leg height 58. The insert height 54 may be any height to accommodate any size precast concrete slab. In some embodiments, the insert height 54 is approximately 7. An optional leg height may extend between the end of a leg and the top of the sleeve 14. In some embodiments, the leg height 58 is approximately .

(25) The plate 26 is disposed at the bottom end of the sleeve 14 on the bottom surface of the precast concrete slab. There is a spacing 62 between the plate 26 and the legs 18 of the insert 10, which are discussed further below. In some embodiments, the plate spacing 62 is approximately .

(26) Like with other dimensions discussed herein, the spacing from the end of one leg 18 to the end of another leg 18 may be any size to accommodate the dimensions and needs of a particular insert 10 and precast concrete slab. In some embodiments, the leg spacing 66 is approximately 9. Further, the legs 18 in some embodiments may be diameter wire. In addition, the legs 18 in some embodiments may have a proximal end that is interconnected to the outer surface of the sleeve 14 and a distal end that extends downward toward the lower end of the sleeve 14. Specifically, in some embodiments, the distal end of the legs 18 lies in a common plane with the lower end of the sleeve 14 and the plate 26.

(27) Now referring to FIG. 5 a top plan view of the insert 10 with dimensions is provided. The insert 10 has four legs 18 arrayed about the sleeve 14. The legs 18 are equally spaced about the sleeve 14, and the angle 70 between the legs 18 in this embodiment is approximately 90 degrees. It will be appreciated that legs 18 in other embodiments of the invention may have more or fewer than four legs 18, and the configuration of the legs 18 may also be different. For example, the legs 18 may be arrayed asymmetrically about the sleeve 14.

(28) Lastly, the plate 26 in FIG. 5 is square has a width 74 that is a 6. However, it will be appreciated that the plate may have other shapes, dimensions, and materials to allow the leveling bolt to thread through the second threaded portion of the sleeve 14 and drive the plate into the ground surface to raise the precast concrete slab.

(29) The invention has significant benefits across a broad spectrum of endeavors. It is the Applicant's intent that this specification and the claims appended hereto be accorded a breadth in keeping with the scope and spirit of the invention being disclosed despite what might appear to be limiting language imposed by the requirements of referring to the specific examples disclosed.

(30) The phrases at least one, one or more, and and/or, as used herein, are open-ended expressions that are both conjunctive and disjunctive in operation. For example, each of the expressions at least one of A, B, and C, at least one of A, B, or C, one or more of A, B, and C, one or more of A, B, or C, and A, B, and/or C means A alone, B alone, C alone, A and B together, A and C together, B and C together, or A, B, and C together.

(31) Unless otherwise indicated, all numbers expressing quantities, dimensions, conditions, and so forth used in the specification, drawings, and claims are to be understood as being modified in all instances by the term about.

(32) The term a or an entity, as used herein, refers to one or more of that entity. As such, the terms a (or an), one or more and at least one can be used interchangeably herein.

(33) The use of including, comprising, or having, and variations thereof, is meant to encompass the items listed thereafter and equivalents thereof as well as additional items. Accordingly, the terms including, comprising, or having and variations thereof can be used interchangeably herein.

(34) It shall be understood that the term means as used herein shall be given its broadest possible interpretation in accordance with 35 U.S.C. 112(f). Accordingly, a claim incorporating the term means shall cover all structures, materials, or acts set forth herein, and all of the equivalents thereof. Further, the structures, materials, or acts, and the equivalents thereof, shall include all those described in the summary of the invention, brief description of the drawings, detailed description, abstract, and claims themselves.

(35) The foregoing description of the invention has been presented for illustration and description purposes. However, the description is not intended to limit the invention to only the forms disclosed herein. In the foregoing Detailed Description for example, various features of the invention are grouped together in one or more embodiments for the purpose of streamlining the disclosure. This method of disclosure is not to be interpreted as reflecting an intention that the claimed invention requires more features than are expressly recited in each claim. Rather, as the following claims reflect, inventive aspects lie in less than all features of a single foregoing disclosed embodiment. Thus, the following claims are hereby incorporated into this Detailed Description, with each claim standing on its own as a separate preferred embodiment of the invention.

(36) Consequently, variations and modifications commensurate with the above teachings and skill and knowledge of the relevant art are within the scope of the invention. The embodiments described herein above are further intended to explain best modes of practicing the invention and to enable others skilled in the art to utilize the invention in such a manner, or include other embodiments with various modifications as required by the particular application(s) or use(s) of the invention. Thus, it is intended that the claims be construed to include alternative embodiments to the extent permitted by the prior art.