PORTIONING DEVICE WITH CRIMPING MEMBER, AND ASSOCIATED PORTIONING METHOD
20220361512 · 2022-11-17
Inventors
Cpc classification
A22C11/107
HUMAN NECESSITIES
International classification
Abstract
A portioning device is provided for forming portions from elongate casings stuffed with food mass, in particular for forming sausages from alginate casings stuffed with sausage meat. The portioning device includes two circulating conveyor members spaced apart from one another and drivable by at least one drive element, and at least one crimping member arranged on each conveyor member and projecting laterally from the conveyor member. It is proposed that at least one of the crimping members has such a shape, on its functional area that in the conveying area at least partially faces an opposite crimping member, that corrugations, creases and/or folds extending substantially parallel to the conveying direction, in particular, are formed in the constricted portion of the casing, thereby producing a desirable shape for the portions separated.
Claims
1. A portioning device for forming portions from elongate casings stuffed with food mass, comprising: two circulating conveyor members spaced apart from one another and drivable by at least one drive element, each having a conveying area which in operation is moved in a conveying direction, and a return area, wherein the stuffed casing can be introduced between the conveying areas of the two conveyor members and conveyed in the conveying direction, and at least one crimping member arranged on each conveyor member and projecting laterally from the conveyor member, wherein two crimping members of the spaced-apart conveyor members are shaped and arranged opposite each other in the conveying area and co-operate in such a way that the stuffed casing is constricted with displacement of the food mass in a constriction region, wherein at least one of the crimping members has such a shape, on its functional area that in the conveying area at least partially faces an opposite crimping member, that corrugations, creases and/or folds extending substantially parallel to the conveying direction are formed in the constriction region of the casing.
2. The portioning device of claim 1, wherein the crimping member has indentations and/or projections at least partially on its functional area.
3. The portioning device of claim 2, wherein the indentations and/or projections are arranged substantially in a central region of the functional area.
4. The portioning device of claim 2, wherein the indentations and/or projections are arranged at least partially within a substantially planar portion of a surface.
5. The portioning device of claim 2, wherein the indentations and/or projections extend substantially parallel to the conveying direction in the assembled state.
6. The portioning device of claim 2, wherein a length of the indentations and/or projections on a crimping member differ.
7. The portioning device of claim 1, wherein, in operation, respective crimping members arranged opposite one another are conformingly adapted on their functional area facing their opposite crimping member, in particular are adapted and arranged relative to one another on the conveyor members in such a way that an indentation on the one crimping member is arranged opposite a projection on the other, opposite crimping member, and/or a projection on the one crimping member extends at least partly into an indentation on the other, opposite crimping member, and the casing therebetween is corrugated, folded, and/or creased accordingly to form corrugations, creases and/or folds.
8. The portioning device of claim 1, wherein a first leg surface and/or a second leg surface are formed, the first leg surface being arranged on a crimping member adjacent the central region of a crimping member, at the front in the conveying direction and at least partly substantially at an angle of preferably 0-60° to the central region, the second leg surface being arranged at the rear in the conveying direction and at least partly substantially at an angle to the central region.
9. The portioning device of claim 8, wherein the first leg surface and/or the second leg surface has at least partly a concave shape.
10. The portioning device of claim 9, wherein the first and/or second leg surface has a concave shape that is substantially spherical, elliptical or parabolic or similarly curved, such that a substantially hemispherical, elliptical or parabolic end of a sausage portion is formed by the co-operation of oppositely arranged crimping members.
11. The portioning device of claim 1, wherein at least one crimping member has guide members spaced apart from one another in outer regions in relation to the central regions, said guide members being spaced apart at such a distance from each other that the crimping member oppositely arranged in the conveying area, in operation, can be gripped at least partially on both sides by the guide members.
12. The portioning device of claim 1, wherein a width of the indentations and/or projections, measured substantially transversely to the conveying direction, is approximately 0.2-0.8 of a total width of the crimping member.
13. The portioning device of claim 1, wherein the indentations and/or projections correspond substantially, in a side view, to one of the following shapes: a waveform, a triangular waveform, a square waveform, an undulating waveform, a sinusoidal waveform.
14. The portioning device of claim 1, wherein a crimping member has attachment elements, on its side facing the conveyor member, for coupling the crimping member releasably and form-lockingly to the conveyor member.
15. The portioning device of claim 3, wherein the portioning device is configured to separate sausages from alginate casings stuffed with sausage meat, wherein the indentations and/or projections are arranged at least partially within a substantially planar portion of a surface, wherein the indentations and/or projections extend substantially parallel to the conveying direction in the assembled state, wherein a length of the indentations and/or projections on a crimping member differ, specifically in that the length of the indentations and/or projections increases outwards from a central region, wherein, in operation, respective crimping members arranged opposite one another are conformingly adapted on their functional area facing their opposite crimping member, in particular are adapted and arranged relative to one another on the conveyor members in such a way that an indentation on the one crimping member is arranged opposite a projection on the other, opposite crimping member, and/or a projection on the one crimping member extends at least partly into an indentation on the other, opposite crimping member, and the casing therebetween is corrugated, folded, and/or creased accordingly to form corrugations, creases and/or folds, wherein a first leg surface and/or a second leg surface are formed, the first leg surface being arranged on a crimping member adjacent the central region of a crimping member, at the front in the conveying direction and at least partly substantially at an angle of preferably 0-60° to the central region, the second leg surface being arranged at the rear in the conveying direction and at least partly substantially at an angle to the central region, wherein the first leg surface and/or the second leg surface has at least partly a concave shape, wherein the first and/or second leg surface has a concave shape that is substantially spherical, elliptical or parabolic or similarly curved, such that a substantially hemispherical, elliptical or parabolic end of a sausage portion is formed by the co-operation of oppositely arranged crimping members, wherein at least one crimping member has plate-shaped guide members spaced apart from one another in outer regions in relation to the central regions, which have indentations and/or projections, said guide members being spaced apart at such a distance from each other that the crimping member oppositely arranged in the conveying area, in operation, can be gripped at least partially on both sides by the guide members, wherein a width of the indentations and/or projections, measured substantially transversely to the conveying direction, is approximately 0.2-0.8 of a total width of the crimping member, wherein the indentations and/or projections correspond substantially, in a side view, to one of the following shapes: a waveform, a triangular waveform, a square waveform, an undulating waveform, a sinusoidal waveform, and wherein a crimping member has attachment elements, on its side facing the conveyor member, for coupling the crimping member releasably and form-lockingly to the conveyor member, specifically fasteners and/or latching elements and/or projections and/or indentations.
16. The portioning device of claim 1, wherein the portioning device is included in an assembly for forming portions from elongate casings stuffed with food mass, the assembly further comprising a stuffing machine and a separator.
17. A crimping member, for a portioning device for forming portions from casings stuffed with food mass, comprising: attachment elements on its inner side for attachment to a movable conveyor member, wherein at least one of the crimping members has such a shape, on its functional area that in the conveying area at least partially faces an opposite crimping member, that corrugations, creases and/or folds extending substantially parallel to the conveying direction are formed in the constriction region of the casing.
18. The crimping member according to claim 17, wherein the crimping member is a pre-crimping member, the crimping member is configured to separate sausages from casings stuffed with sausage meat, and wherein the crimping member includes at least one of the following: (i) the crimping member has indentations and/or projections at least partially on its functional area, (ii) the indentations and/or projections are arranged substantially in a central region of the functional area, (iii) the indentations and/or projections are arranged at least partially within a substantially planar portion of a surface, (iv) the indentations and/or projections extend substantially parallel to the conveying direction in the assembled state, (v) a length of the indentations and/or projections on a crimping member differ, specifically in that the length of the indentations and/or projections increases outwards from a central region, (vi) in operation, respective crimping members arranged opposite one another are conformingly adapted on their functional area facing their opposite crimping member, in particular are adapted and arranged relative to one another on the conveyor members in such a way that an indentation on the one crimping member is arranged opposite a projection on the other, opposite crimping member, and/or a projection on the one crimping member extends at least partly into an indentation on the other, opposite crimping member, and the casing therebetween is corrugated, folded, and/or creased accordingly to form corrugations, creases and/or folds, (vii) a first leg surface and/or a second leg surface are formed, the first leg surface being arranged on a crimping member adjacent the central region of a crimping member, at the front in the conveying direction and at least partly substantially at an angle of preferably 0-60° to the central region, the second leg surface being arranged at the rear in the conveying direction and at least partly substantially at an angle to the central region, (viii) the first leg surface and/or the second leg surface has at least partly a concave shape, (ix) the first and/or second leg surface has a concave shape that is substantially spherical, elliptical or parabolic or similarly curved, such that a substantially hemispherical, elliptical or parabolic end of a sausage portion is formed by the co-operation of oppositely arranged crimping members, (x) at least one crimping member has plate-shaped guide members spaced apart from one another in outer regions in relation to the central regions, which have indentations and/or projections, said guide members being spaced apart at such a distance from each other that the crimping member oppositely arranged in the conveying area, in operation, can be gripped at least partially on both sides by the guide members, (xi) a width of the indentations and/or projections, measured substantially transversely to the conveying direction, is approximately 0.2-0.8 of a total width of the crimping member, (xii) the indentations and/or projections correspond substantially, in a side view, to one of the following shapes: a waveform, a triangular waveform, a square waveform, an undulating waveform, a sinusoidal waveform, and (xiii) a crimping member has attachment elements, on its side facing the conveyor member, for coupling the crimping member releasably and form-lockingly to the conveyor member, specifically fasteners and/or latching elements and/or projections and/or indentations.
19. A method for forming portions from elongate casings stuffed with food mass, comprising: a food mass is stuffed by a stuffing machine into a casing to be stuffed, the stuffed casing is conveyed in a conveying direction by a portioning device, wherein the stuffed casing is brought between two drivable, circulating conveyor members and is constricted in a constriction region by two oppositely arranged crimping members each arranged on a conveyor member, and wherein corrugations, creases and/or folds are formed which extend substantially parallel to the conveying direction due to the shape and arrangement of the opposite crimping members in the constriction region of the casing.
20. The method of claim 19, further comprising: providing the portioning device so as to include: two of the circulating conveyor members spaced apart from one another and drivable by at least one drive element, each having a conveying area which in operation is moved in a conveying direction, and a return area, wherein the stuffed casing can be introduced between the conveying areas of the two conveyor members and conveyed in the conveying direction, and at least one crimping member arranged on each conveyor member and projecting laterally from the conveyor member, wherein two crimping members of the spaced-apart conveyor members are shaped and arranged opposite each other in the conveying area and co-operate in such a way that the stuffed casing is constricted with displacement of the food mass in a constriction region, wherein at least one of the crimping members has such a shape, on its functional area that in the conveying area at least partially faces an opposite crimping member, that corrugations, creases and/or folds extending substantially parallel to the conveying direction are formed in the constriction region of the casing.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0040] Further advantages, features and possible applications of the present invention will be apparent from the following detailed description in connection with the drawings. The accompanying drawings, which are incorporated in and constitute a part of this specification, illustrate one of more embodiments of the invention and, together with the general description given above and the detailed description given below, explain the one or more embodiments of the invention.
[0041]
[0042]
[0043]
[0044]
[0045]
[0046]
[0047]
[0048]
[0049]
[0050]
[0051]
[0052]
[0053]
[0054]
[0055]
[0056]
[0057]
[0058]
[0059]
[0060]
[0061]
[0062]
[0063]
[0064]
[0065]
[0066]
[0067]
DETAILED DESCRIPTION
[0068]
[0069] According to this embodiment, portioning device 6 preferably comprises a pre-crimping device 8 and a downstream crimping device 10, both crimping devices 8, 10 being arranged on a machine frame 12. A coextrusion unit 14 is arranged between stuffing machine 2 and portioning device 6. In a manner which is known per se, this is used to extrude a sausage strand 7 made of sausage meat and an outer sausage casing 13 made of alginate, which is initially fluid and solidifies to form a slightly elastic casing 13 around sausage strand 7.
[0070] As shown in
[0071] The portioning device 6 shown in
[0072] Each conveyor member 16, 18 has a conveying area 36 in which, during operation, the components are moved with sausage strand 7 substantially in conveying direction 3, a first deflection in the area of gear wheels 32, 34, and a second deflection region spaced apart in conveying direction 3, in the area of gear wheels 28, 30. Each conveyor member 16, 18 also has a return area in which the sections of conveyor members 16, 18 are moved in the opposite direction to conveying direction 3. Conveyor members 26, 28 are arranged at a distance from each other in such a way that the stuffed casing or sausage strand 7 and the sausages 5 being formed enter the space between conveyor members 26, 28 with crimping members 20, 22 and can be guided and conveyed in conveying direction 3.
[0073] As
[0074] As
[0075] As
[0076] As
[0077] In operation, respective crimping members 20, 22 arranged opposite one another are conformingly adapted on their functional area 44 facing their opposite crimping member 20, 22 and are arranged on the conveyor members 16, 18 in such a way that an indentation 48 on the one crimping member 20 is arranged opposite a projection 50 on the other, opposite crimping member 22 and/or a projection 50 on the one crimping member 22 extends at least partly into an indentation 48 on the other, opposite crimping member 20, and the sausage casing 13 therebetween is flattened accordingly in constriction region 23 due to the substantially flat portion 52 and simultaneously corrugated, folded, and/or creased due to indentations 48 and/or projections 50 to form corrugations, creases and/or folds 46.
[0078] As can likewise be seen from
[0079] Crimping members 22 preferably have plate-shaped guide members 58, as can well be seen from
[0080] As shown in
[0081] As the alternative embodiment of crimping members 20, 22 in
[0082] Further features, and the operation of assembly 1 and portioning device 6 according to the invention, and also the method for producing portions, and other advantageous features, will become apparent from the following descriptions:
[0083] Food mass such as sausage meat is conveyed from the feeding hopper 4 of stuffing machine 2 by the feed pump and stuffed into the casing. Conveying can preferably be carried out continuously or also discontinuously, as an alternative.
[0084] By stuffing machine 2, a strand of food mass, preferably sausage meat together with an initially fluid and then solidified alginate casing, is extruded in coextrusion unit 14 (
[0085] The sausage strand 7 produced and portioned in this way and subdivided into single sausages 5 is conveyed further to crimping device 10, not shown in greater detail, in which the sausages 5, which initially are still linked (see, for example,
[0086]
[0087] The separator or crimping device 10 (
[0088] Separator 16.1 is designed to form sausage portions 10 from sausage strand 12.1. Separator 16.1 has two circulating conveyor members 22a, 22b arranged at a distance from each other. Conveyor members 22a, 22b can be driven by a drive element 20.1. Conveyor members 22a, 22b each have a conveying area 24.1, which in operation is moved in a conveying direction 6.1. The circulating conveyor members 22a, 22b also have a return area 26.1. Stuffed casings 18 are introduced between the conveying areas 24 of the two conveyor members 22a, 22b and conveyed in conveying direction 6.1. Conveyor members 22a, 22b are oriented in such a way that the distance between conveyor members 22a, 22b in the conveying area 24.1 decreases conveying direction 6.1.
[0089] Crimping members 28.1 are arranged on each of conveyor member 22a, 22b and project laterally from conveyor member 22a, 22b. Two crimping members 28.1 of each one of conveyor members 22a, 22b are arranged adjacent one another. Due to the orientation of conveyor members 22a, 22b relative to each other, crimping members 28.1 move toward each other when conveyor members 22a, 22b are moved in conveying direction 6.1. In other words, crimping members 28.1 are moved parallel to each other and toward each other and at least partially past each other when conveyor members 22a, 22b move in conveying direction 6.1.
[0090] Crimping members 28.1 each have an attachment portion 32.1 for attaching crimping members 28.1 to conveyor member 22a, 22b. A crimping portion 34.1 is arranged adjacent attachment portion 32.1. Crimping members 28.1 are provided with a curvature 40.1 on a side facing away from the respective adjacently arranged crimping member 28.1. Stuffed casing 18.1 is first constricted in a constriction region 30.1 with displacement of the stuffing mass, and then severed.
[0091] Crimping members 28.1 are oriented relative to conveyor members 22a, 22b in such a way that crimping members 28.1 are guided in conveying area 24.1 adjacent and parallel to each other. Conveyor members 22a, 22b each have a conveyor belt 66.1, 68.1. Conveyor belts 66.1, 68.1 are driven by a toothed belt drive 62.1. A deflection region 60.1 is located between conveying area 24.1 and return area 26.1.
[0092]
[0093] In the state shown in
[0094] Due to the further onward movement of crimping members 28.1 in conveying direction 6.1, crimping members 28.1 are moved further relative to each other in the direction of the respective diagonally opposite crimping member 28.1, with the result that the free cross-section is further reduced, and sausage portion 10.1 is finally separated. Such a state shortly before separation of sausage portion 10.1 is shown in
[0095] As is also shown in
[0096] Crimping members 28.1 according to the invention shall now be described in more detail with reference to
[0097] A cutting edge 46.1 is formed on the inner sides of legs 39.1. Curved region 40.1 has a thickness 52.1 in conveying direction 6.1. Legs 36.1, 38.1 also have an opening angle 54.1. Transition 56.1 between the curvature of base portion 43.1 and the curvature 40.1 of legs 36.1, 38.1 is free of creases.
[0098] Further preferred features of the separator 16.1 are described in further detail below with reference to the following embodiments. These will be understood to be combinations of features that can be claimed in addition to any subject matter in the claims appended below.
[0099] Embodiment 1. An embodiment (16.1) for separating portions (10.1) from elongate casings (18.1) stuffed with food mass, in particular for separating sausages (10.1) from alginate casings stuffed with sausage meat (18.1), comprising two circulating conveyor members (22a, 22b) spaced apart from one another and drivable by at least one drive element (20.1), each having a conveying area (24.1) which in operation is moved in a conveying direction (6), and a return area (26), wherein the stuffed casing (18.1) can be introduced between the conveying areas (24.1) of the two conveyor members (22a, 22b) and conveyed in the conveying direction (6.1), and wherein the conveyor members (22a, 22b) are oriented in such a way that the distance between the conveyor members (22a, 22b) in the conveying area (24.1) decreases in the conveying direction (6.1), at least one crimping member (28.1) arranged on each conveyor member (22a, 22b) and projecting laterally from the conveyor member (22a, 22b), wherein two crimping members of the spaced-apart conveyor members (22a, 22b) are shaped in such a way and arranged adjacent one another in the conveying area (24.1), and are moved toward each other when moved in the conveying direction (6.1), wherein the crimping member (28.1) has an attachment portion (32.1) for attaching the crimping member (28.1) to the conveyor member (22a, 22b) and a crimping portion (34.1) arranged adjacent the attachment portion (32.1), wherein the crimping portion (34.1) has two legs (36.1, 38.1) that open from a base portion (43.1), and characterized in that the legs (36.1, 38.1) are curved on their side facing an adjacently arranged second crimping member (28.1) in operation, such that the stuffed casing (18.1) is first constricted in a constriction region (30.1) with displacement of the mass, and then severed.
[0100] Embodiment 2. The embodiment (16.1) according to embodiment 1, characterized in that the curvature (40.1) is in the form of a convex curvature (42.1), in particular.
[0101] Embodiment 3. The embodiment (16.1) according to any one of the preceding embodiments, characterized in that the base portion (43.1) has a curvature which is in the form of a convex curvature, in particular.
[0102] Embodiment 4. The embodiment (16.1) according to any one of the preceding embodiments, characterized in that a cutting edge (46.1) is formed on the inner sides (39.1) of the legs (36.1, 38.1).
[0103] Embodiment 5. The embodiment (16.1) according to any one of the preceding embodiments, characterized in that the crimping member (28.1) is made of or consists of one of the following materials: metal, and polyoxymethylene.
[0104] Embodiment 6. The embodiment (16.1) according to any one of the preceding embodiments, characterized in that the crimping members (28.1) are oriented relative to the conveyor members (22a, 22b) in such a way that the crimping members (28.1) are guided in the conveying area (24.1) adjacent and parallel to each other.
[0105] Embodiment 7. The embodiment (16.1) according to any one of the preceding embodiments, characterized in that the conveyor members (22a, 22b) have receiving elements (50.1) for receiving the attachment portions (32.1) of the crimping members (28.1).
[0106] Embodiment 8. The embodiment (16.1) according to any one of the preceding embodiments, characterized in that the curved region (40.1) has a thickness (52.1) in the conveying direction (6.1) of 5 mm to 20 mm.
[0107] Embodiment 9. The embodiment (16.1) according to any one of the preceding embodiments, characterized in that the opening angle (54.1) between the legs (36.1, 38.1) is 15° to 120°.
[0108] Embodiment 10. The embodiment (16.1) according to any one of the preceding embodiments, characterized in that the transition (56.1) between the curvature of the base portion (43.1) and the curvature (40.1) of the legs (36.1, 38.1) is free of creases.
[0109] Embodiment 11. A crimping member (28.1) for an embodiment (16.1) for separating portions (10) from elongate casings (18.1) stuffed with food mass, in particular for separating sausages (10.1) from alginate casings (18.1) stuffed with sausage meat, said crimping member (28) having an attachment portion (32.1) for attaching it to a movable conveyor member (22a, 22b) and a crimping portion (34.1) arranged adjacent the attachment portion (32.1), wherein the crimping portion (34.1) has two legs (36.1, 38.1) that open from a base portion (43.1), characterized in that the legs (36.1, 38.1) are curved on their side facing an adjacently arranged second crimping member (28.1) in operation, such that the stuffed casing (18.1) is first constricted in a constriction region (30.1) with displacement of the mass and then severed.
[0110] Embodiment 12. The crimping member (28.1) according to embodiment 11, characterized in that the crimping member (28.1) is designed in accordance with at least one of the characterizing features of preceding embodiments 2 to 10.
[0111] Embodiment 13. A method for forming and separating portions (10.1) from elongate casings (18.1) stuffed with food mass, in particular for forming and separating sausages (10.1) from alginate casings (18.1) stuffed with sausage meat, in which method food mass is stuffed by a stuffing machine (4) into the casing (18.1) to be stuffed, the stuffed casing (18.1) is conveyed in a conveying direction (6.1) by a separator (16.1), wherein the stuffed casing (18.1) is brought between two drivable, circulating conveyor members (22a, 22b) and is constricted and separated in a constriction region (30.1) by two adjacently arranged crimping members (28.1) each arranged on a conveyor member (22a, 22b), characterized in that the crimping members (28.1) are curved (40.1) in such a way that the mass is displaced beyond the sausage shape to be produced, so that a round shape is formed at the ends (58.1) of the sausage portions (10.1) after the mass has relaxed or flowed back.
[0112] The embodiments described above are only descriptions of preferred embodiments of the present invention, and are not intended to limit the scope of the present invention. Various variations and modifications can be made to the technical solution of the present invention by those of ordinary skills in the art, without departing from the design and spirit of the present invention. The variations and modifications should all fall within the claimed scope defined by the claims of the present invention.