Quantum dot light emitting diodes for multiplex gas sensing
10101267 ยท 2018-10-16
Assignee
Inventors
Cpc classification
G01N21/31
PHYSICS
B82Y15/00
PERFORMING OPERATIONS; TRANSPORTING
Y10S977/954
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
International classification
G01N21/25
PHYSICS
Abstract
A gas detection device comprising a light emitting source including a first plurality of quantum dots of substantially discrete size and made of a semiconductor material a gas cell to contain the gas to be detected and a light detector.
Claims
1. A gas detection device comprising: a light emitting source including a first plurality of quantum dots of substantially discrete size and made of one or more semiconductor materials forming a first layer; and a second plurality of quantum dots of substantially discrete size and made of one or more semiconductor materials forming a second layer; a gas cell to contain the gas to be detected; and a light detector; wherein a quantum dot in any one layer is within 1.0 nm in diameter of size compared to a quantum dot in any adjacent layer.
2. The gas detection device of claim 1 wherein the cell includes a convex mirror arrangement to increase a light path through the gas cell to multiple times a length of the gas cell.
3. The gas detection device of claim 1 wherein the first plurality of quantum dots are one of substantially different size, substantially different composition, and both substantially different size and substantially different composition compared to second plurality of quantum dots.
4. The gas detection device of claim 3 further comprising a third layer of quantum dots including a third plurality of quantum dots, and the third plurality of quantum dots are one of substantially different size, substantially different composition, and both substantially different size and substantially different composition compared to each of the first and the second plurality of quantum dots.
5. The gas detection device of claim 1 wherein the first plurality of quantum dots include at least one of Pb, Se, S, Te, Zn, Cd, Cu, In, P, and a combination thereof.
6. The gas detection device of claim 1 wherein the first plurality of quantum dots include at least one of PbSe, PbS, PbTe, ZnS, ZnSe, CdSe, CdTe, CdS, CuInS2, and InP.
7. The gas detection device of claim 1 wherein the first plurality of quantum dots are between 4 nm and 7 nm in size.
8. The gas detection device of claim 1 wherein the first plurality of quantum dots exhibit photoluminescence with a wavelength emission in at least one of Infra-red, Near Infra-Red, visible, and ultraviolet wavelengths of light.
9. The gas detection device of claim 1 wherein the light emitting source includes a multi-wavelength light emitting diode.
10. The gas detection device of claim 9 wherein the multi-wavelength light emitting diode does not exhibit mutual-absorption.
11. The gas detection device of claim 1 wherein the first plurality of quantum dot includes a material with a quantum yield of at least 85%.
12. A method of detecting one or more gasses using a light emitting source having at least a first plurality of quantum dots of substantially discrete size and made of one or more semiconductor materials forming a first layer and a second plurality of quantum dots of substantially discrete size and made of one or more semiconductor materials forming a second layer, a gas cell to contain the gas to be detected a light detector, and a quantum dot in any one layer is within 1.0 nm in diameter of size compared to a quantum dot in any adjacent layer, the method comprising the steps of: energizing the light emitting source; emitting first light waves from the first plurality of quantum dots; and passing the first light waves through a gas sample in the gas cell and into a light detector.
13. The method of claim 12 further comprising the step of emitting second light waves from the second plurality of quantum dots and passing the second light waves through the gas sample in the gas cell and into a light detector.
14. The method of claim 13 wherein the light emitting source includes a third plurality of semiconductor quantum dots of substantially discrete size and further comprising the step of emitting third light waves from the third plurality of quantum dots, passing the third light waves through the gas sample in the gas cell and into a light detector, and the first, second, and third light waves are emitted at substantially a same first time and the first, second, and third light waves are detected at substantially a same second time.
15. The method of claim 14 wherein first layer is adjacent to one of a blue or ultraviolet light emitting diode chip; the first plurality of quantum dots has a first wavelength photoluminescence emission; the second layer is adjacent to the first layer and the second plurality of quantum dots has a second wavelength photoluminescence emission that is shorter than the first wavelength, and the third layer is adjacent to the second layer and spaced from the first layer by the second layer, and the third plurality of quantum dots has a third wavelength photoluminescence emission that is shorter than the first and the second wavelength.
16. The method of claim 13 further comprising the step of detecting two or more gases.
17. The method of claim 12 wherein the gas sample contains one of a single gas, more than one gas, and at least three gasses.
18. The method of claim 12 further comprising the step of detecting at least one gas.
19. The method of claim 12 further comprising the step of reflecting the first light waves off of mirrors and passing the first light waves through the gas sample more than once before passing the first light waves into a light detector.
20. A gas detection device comprising: a non-mutually absorption multi-wavelength light emitting diode; the light emitting source including a first plurality of quantum dots of substantially discrete size and made of a semiconductor material, a second plurality of quantum dots of substantially discrete size and made of a semiconductor material, and a third plurality of quantum dots of substantially discrete size and made of a semiconductor material; the first plurality of quantum dots are one of substantially different size, substantially different composition, and both substantially different size and substantially different composition compared to second and the third plurality of quantum dots; the second plurality of quantum dots are one of substantially different size, substantially different composition, and both substantially different size and substantially different composition compared to third plurality of quantum dots; the light emitting source including at least three layers, the first layer including the first plurality of quantum dots and not the second or third pluralities of quantum dots, the second layer including the second plurality of quantum dots and not the first or third pluralities of quantum dots, and the third layer including the third plurality of quantum dots and not the first or section pluralities of quantum dots; a gas cell to contain the gas to be detected; the cell including a convex mirror arrangement to increase a light path through the gas cell to multiple times a length of the gas cell; a light detector; one of the first, the second, and the third pluralities of quantum dots includes at least one of PbSe, PbS, PbTe, ZnS, ZnSe, CdSe, CdTe, OdS, CuInS2, and InP, the first, the second, and the third pluralities of quantum dots are between 4 nm and 7 nm in size; and the first, the second, and the third pluralities of quantum dots each exhibit photoluminescence with a wavelength emission in at least one of Infra-red, Near Infra-Red, visible, and ultraviolet wavelengths of fight, wherein a quantum dot having a largest diameter in the first layer has a diameter no more than 75% larger than a quantum dot having a smallest diameter in the first layer, a quantum dot having a largest diameter in the second layer has a diameter no more than 75% larger than a quantum dot having a smallest diameter in the second layer, and a quantum dot having a largest diameter in the third layer has a diameter no more than 75% larger than a quantum dot having a smallest diameter in the third layer, and wherein a quantum dot in any one layer is within 1.0 nm in diameter of size compared to a quantum dot in any adjacent layer.
Description
BRIEF DESCRIPTION OF THE DRAWING
(1) The accompanying drawings, which are incorporated in and constitute a part of the specification, illustrate various embodiments of the invention and together with the general description of the invention given above and the detailed description of the drawings given below, serve to explain the principles of the invention. The invention will now be described, by way of example, with reference to the accompanying drawings in which:
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DETAILED DESCRIPTION OF THE INVENTION
(25) The present invention will be understood by reference to the following detailed description, which should be read in conjunction with the appended drawings. It is to be appreciated that the following detailed description of various embodiments is by way of example only and is not meant to limit, in any way, the scope of the present invention.
(26) This patent application describes a design and fabrication of non-mutual-absorption QD-LEDs with multiple emitting wavelengths using QDs and an excitation light source. The excitation light source having a light wavelength within the QD's absorption range, for example, a blue or ultraviolet GaN LED. The disclosed method and apparatus shows good selectivity of multiplex gas simultaneous concentration measurement indicating that the disclosed QD-LED light sources have great potential in many fields on account of their low-cost, small size, high efficiency, and multiplex detection. Near infrared (NIR) QD-LEDs are described in detail because many simple but flammable gases have strong absorption in NIR range. The NIR QD-LED design is also good for visible QD-LEDs and the gas detection with visible range absorption.
(27) PbSe bulk material has a small band gap of 0.28 eV at room temperature and a very large exciton Bohr radius of 46 nm. As a result, PbSe QDs show very strong quantum confinement and high quantum yield (QY). The PbSe QDs' QY can easily reach 85% or higher in NIR region. PbSe QDs' band edge absorption peaks span over a wide infrared wavelength region of 1-4 m. An LED emitting 3 NIR wavelengths using PbSe QDs is described as an example. The as-fabricated NIR LEDs are then applied to detect three gases (NH.sub.3, CH.sub.4 and C.sub.2H.sub.2) at the same time based on direct absorption spectroscopy. These three gasses are just an example of the detection abilities of the gas detector using QD-LEDs.
(28) The PbSe QDs employed in the present study were synthesized according to the method reported by Yu et al. (Yu, W. W.; Falkner, J. C.; Shih, B. S.; and Colvin, V. L.) Preparation and characterization of monodisperse PbSe semiconductor nanocrystals in a noncoordinating solvent. Chem. Mater. 2004, 16, 3318-3322.). The method is described in the article is incorporated herein by reference. Briefly, a mixture of 0.892 g PhO, 2.26 g oleic acid (OA), and 12.848 g 1-octadecene (ODE) were loaded into a 100 mL three-neck flask. After 10 minutes nitrogen flow to remove the oxygen, the three-neck flask was heated to 170 C. After PbO powder completely disappeared and the solution became colorless, 6.9 mL Se-trioctylphosphine solution (containing 0.637 g Se powder) was quickly injected into the vigorously stirred solution. The temperature of the reaction mixture was then maintained at 143 C. for QD growth. At a certain reaction time, 30 mL of toluene was injected into the three-neck flask and then the flask was submerged in a room-temperature water bath to completely quench the reaction. A series of purification operation procedures were carried out to remove excess reaction precursors and ODE before utilization. QDs were purified by phase extraction twice with methanol and precipitation once with acetone. The final products were dispersed in chloroform for LED fabrication and stored in an argon filled container.
(29) UV-Vis absorption spectra were recorded using a Shimadzu UV-3600 UV-visible spectrophotometer. The photoluminescence properties of PbSe QDs in chloroform solutions and the spectra properties of LED were measured on an Omni-300 Monochromotor/Spectrograph. All the absorption and PL spectra were recorded at room temperature, or between approximately 20 and 23 C. A JEOL FasTEM-2010 transmission electron microscope (TEM) was used for observing the particle size and shape. The TEM specimens were prepared in a glove box, where purified PbSc QDs were dispersed in chloroform and dropped on carbon-coated copper grids, and then the solvent was evaporated off.
(30) Three sets of PbSe QDs with respective particle sizes of 4.6, 5.1, and 6.1 nm were chosen. Their respective first absorption peaks of 1437, 1592, and 1862 nm are shown in
(31) An NIR LED based on PbSe QDs with three particle sizes was fabricated as shown in
(32) According to
(33) This substantially no mutual-absorption layered structure proved to be an effective way to optimize the output intensity as it weakens the reabsorption between the QDs. Therefore, 6.1 nm PbSe QDs were firstly deposited on the GaN chip followed by 5.1 nm and 4.6 nm PbSe QDs to fabricate an NIR QD-LED with strong multiple emitting wavelengths. The concentration of PbSe QDs with different particle sizes in UV glue was at or about 510.sup.3 mmol.Math.L.sup.1. QD's luminous intensity could be controlled by adjusting the PbSe QDs-UV glue composites thickness in this design. The thicknesses were determined to be 48.0, 165.5, and 671.5 m for 6.1, 5.1, and 4.6 nm PbSe QDs, respectively.
(34) The luminescence spectra of the as-fabricated NIR QD-LED under different forward bias are shown in
(35) EXEMPLARY QD-LED GAS DETECTION DEVICE.
I=I.sub.0e.sup.KCL(equation 1)
where I.sub.0 and I denote the input and output light intensities, respectively; K is the absorption coefficient of that gas; C is the gas concentration; and L is the cell length. It is worth noting that there is no filter needed in this system which is simpler, easier, and less expensive than current technology.
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(37) The variations of LED spectra with the increasing concentration of CH.sub.4 in N.sub.2 are shown in
(38) The same evolution was observed for NH.sub.3 as shown in
(39) When C.sub.2H.sub.2 with different concentrations was loaded into the gas cell, the area integral ranging from 1610 to 1840 nm and 1890 to 2070 nm corresponding to CH.sub.4 and NH.sub.3 absorption were analyzed according to
(40) By using the designed system, the concentrations of a series of prepared C.sub.2H.sub.2 samples between 0-800 ppm were measured (20 C., 101.325 kPa),
y=1763e.sup.x/318+7667(equation 2)
where y is the area integral of the PL spectrum and x is the gas concentration. Different concentrations of C.sub.2H.sub.2 were analyzed and the calibrated formula was used to calculate the measured concentration to check the sensitivity and accuracy of the system. Comparing with the standard concentration, the accuracy curve is shown in
y=5670e.sup.x/4633+20563(equation 3)
and
y=6474e.sup.x/370+17450(equation 4).
The detection sensitivities of CH.sub.4 and NH.sub.3 were 110.sup.4 (100 ppm) and 210.sup.5 (20 ppm), respectively. Because of a smaller gas absorption coefficient, the sensitivity of CH.sub.4 was lower than those of C.sub.2H.sub.2 and NH.sub.3. The same accuracy of 2% was obtained according to the insets of
(41) Although a 3-gas simultaneous detection and measurement method and the device fabrication in NIR wavelength range are discussed and shown, based on the information disclosed, the device can be fabricated for simultaneous detection and measurement of four, five, six or more gases, including ten or more. Further, the number of gasses detected can also be enhanced by incorporating other sized PbSe, PbS, or PbTe QDs, as well as other NIR QDs and their core/shell variations. The disclosed process can also utilize ultraviolet (UV) emission QDs such as ZnS, ZnSe (and other UV QDs and their core/shell variations) and visible (VIS) emission QDs such as CdSe, CdTe (and other VIS QDs and their core/shell variations), as well as QDs of CdS, CuInS.sub.2, InP (and other QDs and their core/shell variations that can emit light in more than one wavelength ranges, such as UV-VIS or VIS-NIR) for compact UV-VIS-NIR wavelength light sources for gas detection and measurement. This design can also be extended to IR range for QDs with good IR emission. In the Example, the two close PL peaks (in another word, wavelength) are 1515 nm and 1665 nm. Practically the peaks/wavelengths can be closer to work on more gases in the same time with any computer peak analysis programs. Some typical wavelengths of gasses that can be used for gas detection and measurement are: SO.sub.2 (190-230 nm, 290-320 nm, 350-390 nm, 3.98 m), CO (2.3 m, 1.57 m), CO.sub.2 (2.7 m, 4.33 m), H.sub.2S (1576 nm).
EXAMPLE
(42) Five (5) mixtures of C.sub.2H.sub.2, CH.sub.4 and NH.sub.3 with different ratios were loaded into the gas cell.
(43) While various embodiments of the present invention have been described in detail, it is apparent that various modifications and alterations of those embodiments will occur to and be readily apparent those skilled in the art. However, it is to be expressly understood that such modifications and alterations are within the scope and spirit of the present invention, as set forth in the appended claims. Further, the invention(s) described herein is capable of other embodiments and of being practiced or of being carried out in various other related ways. In addition, it is to be understood that the phraseology and terminology used herein is for the purpose of description and should not be regarded as limiting. The use of including, comprising, or having and variations thereof herein is meant to encompass the items listed thereafter and equivalents thereof as well as additional items while only the terms consisting of and consisting only of are to be construed in the limitative sense.