Coaxial connector
10103485 ยท 2018-10-16
Assignee
Inventors
Cpc classification
H01R4/027
ELECTRICITY
H01R13/405
ELECTRICITY
H01R4/028
ELECTRICITY
International classification
Abstract
Coaxial connector including a center conductor provided inside an outer conductor with a tubular outer conductor main body. A mating portion on one side in the axial direction of the outer conductor main body detachably mates with a counterpart connector. A supporting portion on the other side in the axial direction of the outer conductor main body supports the center conductor through the insulating member medium. Securing portions projecting from the end face on the other side in the axial direction or from the outer peripheral surface on the other side in the axial direction of the outer conductor main body towards the other side in the axial direction securing the outer conductor by soldering to a conductor pattern on the board surface. A first barrier portion on the outer peripheral surface on the other side in the axial direction of the outer conductor main body blocks solder flow.
Claims
1. A coaxial connector comprising an outer conductor and a center conductor provided inside the outer conductor, wherein the outer conductor comprises: a tubular outer conductor main body; a mating portion, which is formed on one side in the axial direction of the outer conductor main body and detachably mates with a counterpart connector; a supporting portion, which is formed on the other side in the axial direction of the outer conductor main body and supports the center conductor through the medium of an insulating member; securing portions, which project from the end face on the other side in the axial direction or from the outer peripheral surface on the other side in the axial direction of the outer conductor main body towards the other side in the axial direction and secure the outer conductor by soldering to a conductor pattern formed on the surface of the board; and a first barrier portion, which is formed on the outer peripheral surface on the other side in the axial direction of the outer conductor main body, or on a section located away from the edge on the other side in the axial direction of the securing portions toward one side in the axial direction on the outer peripheral surface of the securing portions, and which blocks the flow of solder; wherein an expanded portion expanded in the radial direction to a greater extent than the outer peripheral surface on the other side in the axial direction of said outer conductor main body is formed on the other side in the axial direction of the outer conductor main body, and the first barrier portion is formed on the outer peripheral surface of the expanded portion; wherein solder wettability of the first barrier portion is lower than that of the outer peripheral surface of the securing portions.
2. The coaxial connector according to claim 1, wherein a second barrier portion that blocks the flow of solder is formed on the end face on the other side in the axial direction of the outer conductor main body.
3. The coaxial connector according to claims 1, wherein a third barrier portion that blocks the flow of solder is formed on the inner peripheral surface on the other side in the axial direction of the outer conductor main body.
4. The coaxial connector according to claim 1, wherein a fourth barrier portion that blocks the flow of solder is formed on the inner peripheral surface of the securing portions.
5. The coaxial connector according to claim 1, wherein the first barrier portion is formed on a section located away from the edge on the other side in the axial direction toward one side in the axial direction on the outer peripheral surface on the other side in the axial direction of the outer conductor main body.
6. The coaxial connector according to claim 1, wherein two securing portions are formed on the end face on the other side in the axial direction or on the outer peripheral surface on the other side in the axial direction of the outer conductor main body, and the two securing portions are disposed in a mutually spaced relationship in the radial direction of the outer conductor main body.
7. The coaxial connector according to any of claim 1, wherein four securing portions are formed at intervals in the circumferential direction on the end face on the other side in the axial direction or on the outer peripheral surface on the other side in the axial direction of the outer conductor main body.
8. The coaxial connector according to claim 1, wherein the securing portions are formed in a C-shaped, U-shaped, or -shaped configuration when the outer conductor is viewed from the other side in the axial direction thereof.
9. A coaxial connector comprising an outer conductor and a center conductor provided inside the outer conductor, wherein the outer conductor comprises: a tubular outer conductor main body; a mating portion, which is formed on one side in the axial direction of the outer conductor main body and detachably mates with a counterpart connector; a supporting portion, which is formed on the other side in the axial direction of the outer conductor main body and supports the center conductor through the medium of an insulating member; securing portions, which project from the end face on the other side in the axial direction or from the outer peripheral surface on the other side in the axial direction of the outer conductor main body towards the other side in the axial direction and secure the outer conductor by soldering to a conductor pattern formed on the surface of the board; and a first barrier portion, which is formed on the outer peripheral surface on the other side in the axial direction of the outer conductor main body, or on a section located away from the edge on the other side in the axial direction of the securing portions toward one side in the axial direction on the outer peripheral surface of the securing portions, and which blocks the flow of solder; wherein a second barrier portion that blocks the flow of solder is formed on the end face on the other side in the axial direction of the outer conductor main body; wherein solder wettability of the first barrier portion is lower than that of the outer peripheral surface of the securing portions.
10. The coaxial connector according to claim 9, wherein a third barrier portion that blocks the flow of solder is formed on the inner peripheral surface on the other side in the axial direction of the outer conductor main body.
11. The coaxial connector according to claim 9, wherein a fourth barrier portion that blocks the flow of solder is formed on the inner peripheral surface of the securing portions.
12. The coaxial connector according to claim 9, wherein the first barrier portion is formed on a section located away from the edge on the other side in the axial direction toward one side in the axial direction on the outer peripheral surface on the other side in the axial direction of the outer conductor main body.
13. The coaxial connector according to claim 9, wherein two securing portions are formed on the end face on the other side in the axial direction or on the outer peripheral surface on the other side in the axial direction of the outer conductor main body, and the two securing portions are disposed in a mutually spaced relationship in the radial direction of the outer conductor main body.
14. The coaxial connector according to any of claim 9, wherein four securing portions are formed at intervals in the circumferential direction on the end face on the other side in the axial direction or on the outer peripheral surface on the other side in the axial direction of the outer conductor main body.
15. The coaxial connector according to claim 9, wherein the securing portions are formed in a C-shaped, U-shaped, or -shaped configuration when the outer conductor is viewed from the other side in the axial direction thereof.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1)
(2)
(3)
(4)
(5)
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(9)
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(11)
DETAILED DESCRIPTION
(12) (Embodiment 1)
(13)
(14) As shown in
(15) As shown in
(16) The outer conductor 10 has a cylindrical outer conductor main body 11. A mating portion 12, which detachably mates with a counterpart connector, is formed on one side in the axial direction of the outer conductor main body 11, namely, in the present embodiment, in the upper part of the outer conductor main body 11. A counterpart connector can be inserted into the mating portion 12 from above. As shown in
(17) A supporting portion 14, which supports the center conductor 25 through the medium of an insulating member 29, is formed on the other side in the axial direction of the outer conductor main body 11, namely, in the present embodiment, in the bottom part of the outer conductor main body 11. An insulating member engagement portion 15, which secures the insulating member 29, is formed in the supporting portion 14.
(18) An interfacing portion 16 is formed on the inner peripheral surface of the outer conductor main body 11 located between the mating portion 12 and the supporting portion 14. The interfacing portion 16 is formed as a bulging portion formed around a section of the inner peripheral surface of the outer conductor main body 11. It should be noted that a space is retained in the center of the interfacing portion 16 to allow the center conductor 25 to pass through a gap. The outer conductor of the counterpart connector inserted in the mating portion 12 comes in contact with the inner peripheral surface of the mating portion 12 and the upper surface of the interfacing portion 16.
(19) As shown in
(20) As shown in
(21) There are two securing portions 18 formed, and these securing portions 18 are disposed in a mutually spaced relationship in the radial direction of the outer conductor main body 11. In addition, as shown in
(22) Forming the expanded portion 17 on the outer conductor main body 11 and forming the securing portions 18 on the outer peripheral portion on the lower end face of the expanded portion 17 in this manner allows for the range of support of the coaxial connector 1 on the board 2 to be increased and makes it possible to stabilize the orientation of the coaxial connector 1 on the board 2. On the other hand, making the shape of the expanded portion 17 square when the coaxial connector 1 is viewed from below and making the length dimensions of one side of this square equal to the diameter dimensions of the outer conductor main body 11 makes it possible to reduce the surface area occupied by the coaxial connector 1 on the board 2. In addition, disposing two securing portions 18 in a mutually spaced relationship in the radial direction of the outer conductor main body 11 makes it possible to place other conductor patterns formed on the board 2 (for example wiring sections) between the two securing portions 18. This can increase the degree of freedom in terms of placement of the conductor pattern 3 or components mounted to the board 2. Alternatively, this can increase the density of component mounting to the board 2. In addition, separating the two securing portions 18 from each other makes it possible to readily verify the quality of soldering through the gap between the securing portions 18. In addition, as shown in
(23) On the other hand, as shown in
(24) In comparison with the surface of other sections of the outer conductor 10, the first barrier portion 21, second barrier portion 22, and third barrier portion 23 have relatively low solder wettability. Specifically, in this embodiment, nickel plating is exposed in the first barrier portion 21, second barrier portion 22, and third barrier portion 23, while gold plating is exposed on the surface of other sections of the outer conductor 10. In other words, a nickel barrier is formed in the first barrier portion 21, second barrier portion 22, and third barrier portion 23. In comparison with the surface of other sections of the outer conductor 10, solder has difficulty adhering to the first barrier portion 21, second barrier portion 22, and third barrier portion 23.
(25) It should be noted that, in addition to, or instead of, the outer peripheral surface (outer peripheral surface of the expanded portion 17) at the bottom part of the outer conductor main body 11, the first barrier portion 21 may be formed on the outer peripheral surface of the securing portions 18 at a position located upwardly away from the lower side edge of the securing portions 18. Namely, while it is necessary to avoid forming barrier portions in the section of the outer peripheral surface of the securing portions 18 located closer to the lower end face of the securing portions 18 in order to ensure contact with solder (fillets), a barrier portion may be formed in a section located above that section.
(26) On the other hand, as shown in
(27) If the coaxial connector 1 of the present embodiment is used, the first barrier portion 21, second barrier portion 22, and third barrier portion 23 can be used to prevent the solder that bonds the securing portions 18 of the outer conductor 10 and the conductor pattern 3 of the board 2 from excessively expanding even if the board 2 is re-heated after bonding the outer conductor 10 to the conductor pattern 3 of the board 2. Specifically, the first barrier portion 21 can be used to prevent the solder that bonds the securing portions 18 and the conductor pattern 3 from expanding across the outer peripheral surface of the outer conductor main body 11 and flowing upwards. In addition, the second barrier portion 22 can be used to prevent the solder that bonds the securing portions 18 and the conductor pattern 3 from expanding to the lower end face of the outer conductor main body 11. Furthermore, the third barrier portion 23 can be used to prevent the solder that bonds the securing portions 18 and the conductor pattern 3 from expanding across the inner peripheral surface of the outer conductor main body 11 and flowing upwards. Consequently, it is possible to minimize any reduction in the amount of the solder bonding the securing portions 18 and the conductor pattern 3 due to the re-heating of the board 2, and accordingly, to minimize any decrease in the strength of the bond between the coaxial connector 1 and board 2. Accordingly, it is possible to prevent the coaxial connector 1 from being detached from the conductor pattern 3 of the board 2 when a counterpart connector is pulled out of the coaxial connector 1, and to prevent poor electrical connections between the outer conductor 10 and the conductor pattern 3.
(28) Here,
(29) On the other hand,
(30) In addition, the above-described solder diffusion inhibition effect due to the barrier portions in the coaxial connector 1 of the present embodiment is particularly noticeable when the coaxial connector is a surface mount-type coaxial connector. In other words, in comparison with DIP-type coaxial connectors, in which leads are inserted into through-holes in the board and soldered, the amount of solder that can adhere to the junction section in a surface mount-type coaxial connector is smaller. For this reason, when the solder of the junction section expands as a result of board re-heating, the amount of solder remaining in the junction section becomes extremely small and it becomes difficult to ensure sufficient strength of the bond between said coaxial connector and the conductor pattern on the board. If the coaxial connector 1 of the present embodiment is used, the above-mentioned barrier portions make it possible to keep an appropriate amount of solder in the junction section to thereby ensure sufficient strength of the bond between the coaxial connector and the conductor pattern on the board.
(31) In addition, the above-described solder diffusion inhibition effect due to the barrier portions in the coaxial connector 1 of the present embodiment is particularly noticeable when the coaxial connector is a small-size connector. In other words, in the case of a small-size coaxial connector, the surface area of the junction section between the outer conductor and the conductor pattern is small, and, for this reason, the amount of solder in the junction section is reduced. Consequently, when the solder of the junction section expands as a result of board re-heating, the amount of solder in the junction section is decreased and it becomes difficult to ensure sufficient strength of the bond between the coaxial connector and the conductor pattern on the board. If the coaxial connector 1 of the present embodiment is used, the above-mentioned barrier portions make it possible to keep an appropriate amount of solder in the junction section to thereby ensure sufficient strength of the bond between the coaxial connector and the conductor pattern on the board.
(32)
(33) In the coaxial connector 1, the first barrier portion 21 is disposed on the outer peripheral surface of the expanded portion 17, the second barrier portion 22 is disposed on the lower end face of the outer conductor main body 11, and the third barrier portion 23 is disposed on the inner peripheral side or surface of the outer conductor main body 11, and while their respective positions and orientations are different, using the above-described method of fabrication makes it possible to easily form these barrier portions. Namely, in the protective agent application step illustrated in
(34) It should be noted that the coaxial connector 1 can also be fabricated using a method in which masks are formed in sections corresponding to each barrier portion in a nickel-plated outer conductor component, gold-plating is performed, and the masks are then removed.
(35) (Embodiment 2)
(36)
(37) Disposing the four securing portions 44A, 44B, 44C, and 44D at intervals in this manner makes it possible to place other conductor patterns formed on the board 2 between the securing portions 44A and 44B and between the securing portions 44C and 44D. Alternatively, other conductor patterns can be placed between the securing portions 44A and 44C and between the securing portions 44B and 44D. As a result, even if the orientation of the coaxial connector 41 in the circumferential direction is changed by 90 degrees when the coaxial connector 41 is mounted to the board 2, the coaxial connector 41 can still be disposed so as to straddle other conductor patterns on the board 2. Therefore, mounting operations or mounting equipment can be simplified because there is no longer a need to rigidly determine the orientation of the coaxial connector 41 when mounting the coaxial connector 41 to the board 2.
(38) (Embodiment 3)
(39)
(40) In accordance with the present embodiment, the surface area of the lower end face of the securing portion 54 is increased, and, as a result, the amount of solder interposed between the lower end face of the securing portion 54 and the surface of the conductor pattern 3 on the board 2 can be increased. In addition, the area of contact between the securing portion 54 and the solder fillets can be increased because the surface area of the peripheral face of the securing portion 54 is also increased. Therefore, the strength of the bond between the coaxial connector 51 and the board 2 can be increased.
(41) (Embodiment 4)
(42)
(43) (Embodiment 5)
(44)
(45) It should be noted that the shape of the outer conductor main body 11 in the above-described in Embodiment 1 is not limited to cylinders and may include polygonal tubes. In addition, the metal used for plating on the outer conductor 10 or on the top surface of the center conductor 25 is not limited to gold and may be, for example, tin. In addition, the metal exposed in the barrier portions 21, 22, and 23 of the outer conductor 10 may be a metal other than nickel, which has low solder wettability. In addition, the barrier portions 21, 22, and 23 may be formed by decreasing solder wettability on the outer peripheral surface at the bottom part, etc. of the outer conductor main body 11 through alloying or oxidizing with the help of laser irradiation, or by applying resin instead of metal to the outer peripheral surface at the bottom part, etc. of the outer conductor main body 11. Furthermore, the external configuration of the expanded portion 17 is not limited to a square and may be of a circular flange-like shape. Moreover, it is not necessary to have the expanded portion 17. In addition, although the contact portion 26 of the center conductor 25 is female-type, it may be male-type. In addition, while the above-described Embodiment 1 used an example in which the lower end portion of the rectilinear center conductor 25 was connected to the conductor pattern 4 formed on the surface of the board 2, the shape of the center conductor and the type of connection between the conductor pattern formed on the board and the center conductor are not limited thereto. For example, a configuration may be used in which the lower end side of the center conductor is bent 90 degrees and extends laterally of the outer conductor 10 between the two securing portions 18. In another possible configuration, the lower end portion of the center conductor extends inside a multilayer board and is connected to conductor patterns inside the multilayer board. The above-described modifications of Embodiment 1 can also be applied to other embodiments described above.
(46) Furthermore, the present invention can be appropriately modified as long as the modifications do not contradict the gist or concept of the invention that can be read from its claims and specification taken in its entirety, and coaxial connectors based on those types of modifications are within the inventive concept of the present invention.
DESCRIPTION OF THE REFERENCE NUMERALS
(47) 1, 41, 51, 61, 71 Coaxial connectors
(48) 2 Board
(49) 3, 4 Conductor patterns
(50) 5 Fillet
(51) 10, 42, 52, 62, 72 Outer conductors
(52) 11, 43, 53, 63, 73 Outer conductor main bodies
(53) 12 Mating portion
(54) 14 Supporting portion
(55) 17, 74 Expanded portions
(56) 18, 44A, 44B, 44C, 44D, 54, 64 Securing portions
(57) 21, 75 First barrier portion
(58) 22 Second barrier portion
(59) 23 Third barrier portion
(60) 25 Center conductor
(61) 29 Insulating member
(62) 65 Fourth barrier portion