Pushing out a plate-shaped workpiece part that has been cut free
11583952 · 2023-02-21
Assignee
Inventors
- Magnus Deiss (Stuttgart, DE)
- Peter Epperlein (Leonberg, DE)
- Jens Ottnad (Karlsruhe, DE)
- Frank Schmauder (Metzingen, DE)
- Dennis Wolf (Leonberg, DE)
Cpc classification
B23K37/0288
PERFORMING OPERATIONS; TRANSPORTING
B26D7/18
PERFORMING OPERATIONS; TRANSPORTING
B23K26/083
PERFORMING OPERATIONS; TRANSPORTING
B23K26/0869
PERFORMING OPERATIONS; TRANSPORTING
B26D2007/189
PERFORMING OPERATIONS; TRANSPORTING
B23K7/002
PERFORMING OPERATIONS; TRANSPORTING
Y10T29/53739
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
International classification
B23K26/08
PERFORMING OPERATIONS; TRANSPORTING
B23K7/00
PERFORMING OPERATIONS; TRANSPORTING
B23K26/70
PERFORMING OPERATIONS; TRANSPORTING
B23Q7/00
PERFORMING OPERATIONS; TRANSPORTING
Abstract
A machine for separative machining of a plate-shaped workpiece that has: a first movement unit for moving the workpiece in a first direction (X); a second movement unit for moving a machining head for the separative machining in a second direction (Y); and two workpiece bearing faces for bearing the workpiece. A gap that extends along the second direction (Y) is formed between the workpiece bearing faces. The machine has a push-out unit having a push-out element, wherein the push-out element is movable at least in the second direction (Y) within the gap so as to press, at a predefined push-out position (AP), against a workpiece part that was cut free from the workpiece during separative machining. The disclosure further relates to methods for pushing out a workpiece part which, in particular, was cut free on such a machine.
Claims
1. A machine for separative machining of a plate-shaped workpiece, the machine comprising: a first movement drive to move the plate-shaped workpiece in a first direction, the first movement drive including a first bearing face configured to bear at least a first part of the plate-shaped workpiece and a second bearing face configured to bear at least a second part of the plate-shaped workpiece; a machining head configured to cut free a workpiece part from the workpiece such that a center of area of the workpiece part that is surrounded by an external contour line that defines an outer border of the workpiece part deviates from a centroid of the external contour line; a second movement drive to move the machining head of the machine in a second direction; two workpiece bearing supports to hold the plate-shaped workpiece, the two workpiece bearing supports being separated from each other by a gap that extends along the second direction between the two workpiece bearing supports; a push-out piston having a push-out rod, wherein the push-out rod is movable at least in the second direction within the gap to be positioned at a predefined push-out position; and a controller that is configured to arrange components of the machine so that the push-out position either coincides with the centroid of the external contour line that defines the outer border of the workpiece part, or is offset from the center of area of the workpiece part in a direction toward the centroid of the external contour line of the workpiece part.
2. The machine of claim 1, further comprising a third movement drive for moving the machining head in the first direction within the gap, and wherein the push-out piston is movable within the gap by means of the second and the third movement drives.
3. The machine of claim 1, wherein the push-out piston is configured to move the push-out rod between a first retracted position in which the push-out rod does not project beyond an end of the machining head that faces the workpiece, and a second extended position in which the push-out rod projects beyond the end of the machining head that faces the workpiece.
4. The machine of claim 3, wherein the push-out rod in the second position is actuatable or is mounted in a resilient manner.
5. The machine of claim 1, wherein the two workpiece bearing supports hold the plate-shaped workpiece at a workpiece bearing plane, the machine further comprising: at least one support slide that is displaceable in the second direction within the gap and has a bearing face for supporting the plate-shaped workpiece and the workpiece part that was cut during the separative machining, wherein at least one of the support slide and the bearing face is movable to a position below the workpiece bearing plane, wherein the bearing face of the support slide has a region that forms a rigid bearing region, and wherein the support slide and the push-out rod are positionable relative to one another in such a manner that the push-out position is disposed in the region of the bearing face that forms the rigid bearing region.
6. The machine of claim 5, wherein an extent of the rigid bearing region in the first direction corresponds to an extent of a movement range of the machining head in the first direction.
7. The machine of claim 5, having two support slides that are displaceable within the gap, each of the two support slides having a respective bearing face that has a respective edge, a respective edge of the respective bearing faces mutually facing each other, each of the respective bearing faces having one region that forms a respective rigid bearing region.
8. The machine of claim 7, wherein each of the respective edges of the bearing faces is aligned at an angle in relation to the first direction and to the second direction.
9. The machine of claim 5, wherein the controller is configured to position the push-out rod and the at least one support slide relative to one another in such a manner that the rigid bearing region of the bearing face of the support slide of the at least one support slide is disposed at the push-out position.
10. The machine of claim 5, wherein the controller is configured to position the push-out rod and the at least one support slide relative to one another in such a manner that the push-out position lies between respective rigid bearing regions of two support slides of the at least one support slide.
11. The machine of claim 10, wherein the controller is configured to predefine the push-out position so that the push-out position lies within a convex envelope of supported areas of the workpiece part, the supported areas bearing on respective rigid bearing regions of the bearing faces of the at least one support slide.
12. The machine of claim 1, wherein the push-out piston has at least one sensor that is configured to detect an attainment of a second extended position by the push-out rod.
13. The machine of claim 1, wherein the push-out piston has at least one sensor that is configured to detect any contact between the push-out rod and the surface of the workpiece part.
14. The machine of claim 1, wherein the push-out position is offset along a connection line between the center of area and the centroid of the external contour line.
Description
DESCRIPTION OF DRAWINGS
(1)
(2)
(3)
(4)
(5) Identical reference signs are used for the same components, or for components of equivalent function in the following description of the drawings.
DETAILED DESCRIPTION
(6)
(7) The workpiece 2 when processed bears on two stationary workpiece bearing faces (or workpiece bearing supports) 4, 5 which in the example shown form the upper sides of two workpiece tables and define a workpiece bearing plane E (X-Y plane of a XYZ coordinate system) for bearing the workpiece 2. The workpiece bearing faces 4, 5 can be formed by table faces or by pin-shaped bearing elements (pins), bearing belts, brushes, rollers, balls, air cushions, or the like.
(8) The workpiece 2 by means of the conventional movement and holding unit 7 that has a drive and clamping units 8 in the form of clamping jaws for fixedly holding the workpiece 2, can be displaced in a controlled manner in a first direction X (hereunder: X-direction) on the workpiece bearing faces 4, 5 and be moved to a predefined workpiece position X.sub.W. In order for the movement of the workpiece 2 in the X-direction to be facilitated, brushes, balls, or sliding rollers which represent the actual workpiece bearing faces 4, 5 can be attached to the workpiece tables shown in
(9) A gap 6 which is laterally delimited by the stationary workpiece bearing faces 4, 5 is formed between the two stationary workpiece bearing faces 4, 5. The gap 6 extends in a second direction (hereunder: Y-direction) across the entire width of the two workpiece bearing faces 4, 5. A laser cutting head 9 which aligns and focuses the laser beam 3 onto the workpiece 2 is displaceable in a controlled manner in the Y-direction by means of a driven slide 11 which serves as a movement unit/drive and which is guided on a stationary gantry 10. The laser cutting head 9 in the example shown is additionally also displaceable in the X-direction and, with the aid of an additional movement unit 12, for example in the form of a linear drive that is attached to the slide 11, can also be relocated in a controlled manner in the X-direction.
(10) The laser cutting head 9 with the aid of the mutually complementary movement units 11, 12 can be positioned both in the X-direction as well as in the Y-direction at a desired cutting head position X.sub.s, Y.sub.s within the gap 6. Additionally, the laser cutting head 9 in the example shown, by means of a fourth movement unit 13 which is complementary to the second movement unit 11, can be moved along a third movement direction Z (direction of gravity, hereunder: Z-direction) so as to set the spacing between a machining nozzle 9a of the laser cutting head 9 and the surface of the workpiece 2, or so as to position the laser cutting head 9 at a desired cutting head position Z.sub.s relative to the workpiece bearing plane E in the Z-direction, respectively.
(11) Two support slides 14a, 14b, which are shown in a plan view in
(12) The support slides 14a, 14b in the gap 6 can in each case be moved along the second direction Y to a desired position Y.sub.UA, Y.sub.UB, so as to there support the workpiece 2 as well as workpiece parts 20 that are to be cut-free from the workpiece 2, or have been cut when machining, respectively, by means of a bearing face 15a, 15b that is attached to the respective support slide 14a, 14b. In the case shown, the bearing face 15a, 15b of a respective support slide 14a, 14b in the Z-direction terminates so as to be flush with the workpiece bearing faces 4, 5, that is to say that the bearing faces 15a, 15b of the support slides 14a, 14b are located in the bearing plane E for the workpiece 2.
(13) The movement of the support slides 14a, 14b can be performed in a synchronous manner, that is to say that the spacing between the position Y.sub.UA of the first support slide 14a and the position Y.sub.UB of the second support slide 14b in the second direction Y is constant during the movement. The movement of the first support slide 14a can also be performed independently of the movement of the second support slide 14b, that is to say that the spacing between the position Y.sub.UA of the first support slide 14a and the position Y.sub.UB of the second support slide 14b varies during the movement along the second direction Y.
(14) In the example shown in
(15) For controlling the separative machining the machine 1 has a control unit/controller 16 which serves for coordinating the movements of the workpiece 2, of the laser cutting head 9, and of the support slides 14a, 14b, so as to set a desired workpiece position X.sub.W, a desired cutting head position X.sub.S, Ys, Z.sub.S, and a desired position Y.sub.UA, Y.sub.UB of the support slides 14a, 14b, in order for the cutting of a predefined cutting contour 21 and in order for the workpiece 2 to be adequately supported. The control unit 16 in the example shown also serves for controlling a push-out unit 17 which is fastened laterally to the laser cutting head 9 and which is configured in the form of a push-out cylinder that has a piston rod that serves as a push-out element 18 for pushing-out cut-free workpiece parts, as will be described hereunder by means of
(16)
(17) A majority of the workpiece parts 20 that are cut free from the workpiece 2 typically have approximately rectangular external dimensions and, if present, internal contours which are aligned at an angle of 0° or 90° in relation to the external edges of the workpiece 2. In order for workpiece parts 2 that have long tongue-shaped part-regions that extend in the X-direction or in the Y-direction to be better supported, the two mutually facing and parallel lateral edges 19a, 19b of the bearing faces 15a, 15b of the two support slides 14a, 14b are aligned so as to be oblique in the case of the example shown in
(18)
(19) Two regions 23a, 23b of the bearing faces 15a, 15b which are disposed so as to neighbor the edges 19a, 19b and which form a rigid bearing for the workpiece 2, or for the cut-free workpiece part 20, respectively, are shown in
(20) In the case illustrated in
(21)
(22) The pushing-out of the cut-free workpiece part 20 shown in
(23)
(24) The laser cutting head 9 and thus also the push-out unit 17 (hereunder also referred to as the push-out cylinder) with the aid of the fourth movement unit 13 are simultaneously displaced upward in the Z-direction so as to enlarge the spacing from the upper side 20a of the cut-free workpiece part 20, or from the (residual) workpiece 2, respectively. The laser cutting head 9 herein is displaced upward so far that the push-out element 18 can be displaced from a first retracted position S1 which is shown in
(25) The push-out element 18, configured as a piston rod, of the push-out cylinder 17 is displaced by means of an actuator from the first upper position S1, which forms an upper terminal position, to the second lower position S2, which forms a lower terminal position of the push-out element 18. The push-out cylinder 17 in the example shown is a pneumatic cylinder that is supplied with a working gas in order for the piston rod 18 to be displaced. The push-out cylinder 17 can serve as a gas spring, that is to say the piston rod 18 in the second position S2 can be pushed upward counter to a spring force when said spring force is placed onto the upper side 20a of the cut-free workpiece part 20 and presses against the latter. Alternatively, a motorized drive which causes a displacement of the push-out element 18 by way of a shaft, for example, can serve as an actuator. In this case, the push-out element 18 is typically locked or actuated, respectively, in the second position S2 such that said push-out element 18 cannot be displaced upward from the second position S2, that is to say in the direction toward the first position S1.
(26) The machining head 9 in the example shown is displaced downward until the piston rod 18 of the push-out cylinder 17 presses against the upper side 20a of the cut-free workpiece part 20. The piston rod 18 herein is forced back from the second position S2 shown in
(27) The intermediate position ZS is chosen such that the piston rod 18 in the synchronous lowering of the two support slides 14a, 14b below the workpiece bearing plane E can be extended so far that said piston rod 18 still presses against the upper side 20a of the cut-free workpiece part 20 also in the lower terminal position of the support slides 14a, 14b, shown in
(28) As soon as the support slides 14a, 14b have reached the lower terminal position thereof, the piston rod 18 can be moved back from the lower terminal position ES thereof to the first position S1, as is shown in
(29) In order to be discharged, the cut-free workpiece part 20 can be moved below the workpiece bearing plane E in the gap 6 in that the second support slide 14b is displaced in the Y-direction until a discharging position (not shown) is reached in which the cut-free workpiece part 20 is discharged downward, for example in that the second support slide 14b under the cut-free workpiece part 20 is moved away so fast that the latter drops down. After the discharging of the cut-free workpiece part 20, the support slides 14a, 14b are displaced to a suitable position Y.sub.U1, Y.sub.U2 in the gap 6 so as to continue the separative machining of the workpiece 2. Alternatively, the cut-free workpiece part can also be discharged downward without any prior lateral movement.
(30) In order to check whether the cut-free workpiece part 20 has been completely pushed out from the residual workpiece 2, the push-out cylinder 17 has a sensor 25 which can be configured, for example, as a path sensor and which determines the position of the push-out element 18 relative to the lower end of the push-out cylinder 17. In the example shown in
(31) If the push-out element 18 is now moved upward by displacing the laser cutting head 9 by a predefined distance, the push-out element 18 in the case of a correctly discharged workpiece part 20 moves to the second position S2, that is to say that the push-out element 18 reaches the lower terminal position S2 thereof relative to the push-out cylinder 17. The attainment of the second position S2 can be detected with the aid of the path sensor 25 and indicates a correct push-out of the workpiece part 20. If the workpiece part 20 is not correctly pushed out, the second position S2 is not attained in the upward movement of the laser cutting head 9 by the predefined distance.
(32) If a push-out element 18 that is driven by a motor and is rigidly mounted in the second position S2 is used instead of a resiliently mounted push-out element 18, the sensor 25 can be configured as a pressure sensor. By way of the pressure sensor it is detected whether the contact between the workpiece surface 20a of the workpiece part 20 and the push-out element 18 is lost in the upward movement of the laser cutting head 9 in the Z-direction. If this is not the case after a specific predefined distance, this indicates that the workpiece part 20 is still located in the residual workpiece 2.
(33) As opposed to what is illustrated in
(34) If the push-out element 18 is resiliently mounted, in the case of the support slides 14a, 14b being able to be lowered beyond the lower terminal position ES, or beyond the second position S2, it can be detected with the aid of the path sensor 25 whether after the attainment of the position S2 the latter in the downward movement is again departed: if the workpiece part 20 is not correctly pushed out, the residual workpiece 2 conjointly with the workpiece part 20 hanging thereon springs back in the further lowering of the support slides 14a, 14b, and the push-out element 18 departs from the second position S2. The departure from the second position S2 thus indicates a defective push-out procedure.
(35) In cases of doubt, the push-out element 18 in the form of the piston rod that is located in the second position S2 can be moved within the hole in the residual workpiece 2 that has been left behind by the workpiece part 20 in the workpiece 2. If the second position S2 of the push-out element 18 in the case of a resiliently mounted push-out element 18 is departed from in this movement, this means that material is still located at this location and the workpiece part 20 has not been completely removed from the residual workpiece 2.
(36) By means of
(37) The centroid LS is generally, that is to say not only in the case of the workpiece part 20 shown in an exemplary manner in
(38) It is favorable for the push-out position AP to be chosen or predefined so as to be close to problematic locations of this type, so as to increase the force effect on the complex part-regions of the workpiece part 20 by way of a shortened lever arm. It is in particular favorable to choose the centroid LS as the push-out position AP, as is shown in
(39) In particular, a push-out position AP which lies along the connection line 26 shown in
(40) In summary, the process reliability when pushing out and discharging workpiece parts 20 can be significantly increased with the aid of the push-out cylinder 17. This applies in particular when an optimized push-out position AP for pressing the push-out element 18 against the workpiece 2 is predefined.