COVER FOR A HAMMER TOOL AND SYSTEMS, ASSEMBLIES, AND METHODS THEREOF
20220362897 · 2022-11-17
Assignee
Inventors
- Cody Moore (Lorena, TX, US)
- Manoj KUMAR (Bangalore, IN)
- Akshay D. MATE (Pune, IN)
- Hariom K. GUPTA (Chennai, IN)
- Chetan V. DAHIWAL (Chennai, IN)
Cpc classification
B25D17/00
PERFORMING OPERATIONS; TRANSPORTING
B23Q11/085
PERFORMING OPERATIONS; TRANSPORTING
International classification
Abstract
A cover for a hammer tool and systems, assemblies, and methods thereof can be flexible and can comprise a body; a first attachment interface at a first end portion of the body; and a second attachment interface at a second end portion of the body separated from the first end portion of the body. A predefined hinge can be formed in the body of the cover, between the first attachment interface and the second attachment interface. The cover can be configured to be fixedly coupled to a housing of a hammer tool via the first attachment interface. The cover can be configured to be removably coupled to the housing of the hammer tool via the second attachment interface.
Claims
1. A hammer tool assembly comprising: a housing having an aperture to access an interior of the housing; and a flexible, non-metallic cover configured to be fixedly and removably coupled to the housing, over the aperture of the housing, to prevent access to the interior of the housing in a closed state of the cover and to allow access to the interior of the housing in one or more open states of the cover, wherein the cover includes: a body having, in a front elevational view, a top edge, a bottom edge opposite the top edge in a length direction of the body, a left edge, and a right edge opposite the left edge in a width direction of the body perpendicular to the length direction, the top, bottom, left, and right edges forming a periphery of the body in the front elevational view, a first attachment interface to fixedly couple to the housing a first end portion of the body associated with the bottom edge of the body, a second attachment interface to removably couple to the housing a second end portion of the body opposite the first end portion of the body, associated with the top edge of the body, a grip provided on a front side of the body, the grip having a convex portion and being offset on top, bottom, left, and right sides relative to the periphery of the body defined by the top, bottom, left, and right edges of the body in the front elevational view of the body, and a hinge built into the body between the grip and the first attachment interface, wherein the grip is between the hinge and the top edge of the body, wherein the grip has a length in the length direction of the body greater than a width thereof in the width direction of the body, and wherein the grip includes a pair of indentations formed in the convex portion, the indentations being spaced apart from each other in the width direction of the body.
2. The hammer tool assembly according to claim 1, wherein the first attachment interface includes one or more openings to receive respective one or more fasteners to fixedly couple the first end portion of the body to the housing.
3. The hammer tool assembly according to claim 1, wherein the second attachment interface includes a flange that projects from a rear side of the body opposite the front side of the body and is configured to removably couple the second end portion of body to the housing according to a snap-fit positive locking arrangement.
4. The hammer tool assembly according to claim 1, further comprising a projection extending from a rear side of the body opposite the front side of the body and configured to retain the body over the aperture to fixedly couple the first attachment interface to the housing to fixedly couple the first end portion of the 10 body of the housing.
5. (canceled)
6. The hammer tool assembly according to claim 1, wherein the hinge extends in the width direction from the left edge of the body to the right edge of the body opposite the left edge.
7. The hammer tool assembly according to claim 1, wherein in a side elevational view the body is curved.
8. The hammer tool assembly according to claim 7, wherein in the side elevational view the body has one or more bent portions, each of the one or more bent portions being bent at an obtuse angle relative to another portion of the body.
9. The hammer tool assembly according to claim 8, wherein the one or more bent portions of the body includes a plurality of bent portions of the body, wherein the hinge is one of the plurality of bent portions, and wherein another of the plurality of bent portions is associated with bending recesses provided on a rear side of the body and separating the second attachment interface from a third attachment interface that is provided between the second attachment interface and the first attachment interface.
10. A flexible cover for a breaker tool comprising: first coupling means for fixedly coupling a first end portion of the flexible cover to a housing of the breaker tool; second coupling means for removably coupling a second end portion of the flexible cover to the housing of the breaker tool; gripping means for manually gripping the flexible cover when the flexible cover is provided over an access opening in the housing of the breaker tool; and moving means for moving a second portion of the flexible cover relative to a first portion of the flexible cover, wherein the first portion of the flexible cover includes the first end portion of the flexible cover, wherein a first periphery of gripping means in a front elevational view of the flexible cover is spaced from a second periphery of the flexible cover in the front elevational view of the flexible cover, the second periphery surrounding the first periphery in the front elevational view of the flexible cover, wherein the gripping means has a convex portion and a pair of opposing indentations in opposite sidewalls of the convex portion, the indentations being spaced apart from each other in a width direction of the flexible cover, wherein the gripping means is between the moving means and a second end of the flexible cover associated with the second end portion in a length direction of the flexible cover, and wherein the convex portion of the gripping means has a portion that tapers from thick to thin toward a first end of the flexible cover opposite the second end in the front elevational view of the flexible cover.
11. The flexible cover according to claim 10, wherein the moving means is a living hinge formed in a body of the flexible cover that extends from a first edge of the body of the flexible cover to a second edge of the body of the flexible cover opposite the first edge.
12. The flexible cover according to claim 10, wherein the first coupling means includes: a positive mounting interface to receive one or more fasteners to fixedly couple the first end portion of the flexible cover to the housing, and the one or more fasteners to fixedly couple the first end portion of the flexible cover to the housing.
13. The flexible cover according to claim 10, further comprising flexing means for predefined flexing of the flexible cover, wherein the flexing means includes a bent portion that is bent in a side elevational view of the flexible cover in an unflexed state of the flexible cover, the bent portion being bent at an obtuse angle, and wherein the moving means for rotating the second portion of the flexible cover relative to the first portion of the flexible cover is separate from the means for predefined flexing.
14. (canceled)
15. A flexible cover for a hammer tool comprising: a body; a first attachment interface at a first end portion of the body; and a second attachment interface at a second end portion of the body separated from the first end portion of the body, wherein a predefined hinge is formed in the body between the first attachment interface and the second attachment interface, wherein the flexible cover is configured to be fixedly coupled to a housing of the hammer tool via the first attachment interface, wherein the flexible cover is configured to be removably coupled to the housing of the hammer tool via the second attachment interface, wherein a grip is formed in the body, all of the grip being between a first end of the body associated with the first end portion and a second end of the body associated with the second end portion and opposite the first end of the body in a length direction of the body, wherein the grip includes a convex portion that has at least two indentations formed in opposing sidewalls of the convex portion, the at least two indentations being spaced from each other in a width direction of the body perpendicular to the length direction of the body, wherein the grip is between the second end of the body and the predefined hinge in the length direction of the body, wherein the convex portion of the grip has a length in the length direction greater than a width thereof in the width direction, and wherein the convex portion of the grip has a portion that tapers from thick to thin toward the first end portion of the body.
16. The flexible cover according to claim 15, wherein the body has one or more bent portions in a side elevational view of the flexible cover, each of the one or more bent portions being bent at an obtuse angle, and wherein the one or more bent portions are bent in an unflexed state of the flexible cover.
17. The flexible cover according to claim 15, wherein the grip is on a first side of the flexible cover and is hollow and concave on a second side of the flexible cover opposite the first side of the flexible cover.
18. The flexible cover according to claim 15, further comprising a locking projection extending from the body at a second side of the flexible cover, the locking projection being provided from the first end portion of the body and configured to hold the flexible cover in place when coupling the flexible cover to the housing.
19. The flexible cover according to claim 15, wherein the second attachment interface includes one or more flanges extending from the body on a second side of the flexible cover, and wherein at least one of the one or more flanges includes at least one snap-fit features provided on an outer sidewall thereof.
20. The flexible cover according to claim 19, further comprising a plurality of bending recesses provided on the second side of the flexible cover, wherein each of the one or more flanges includes an associated first flange and an associated second flange, and wherein each of the bending recesses separates the associated first flange from the associated second flange.
21. The flexible cover according to claim 10, wherein, in the front elevational view of the flexible cover, the flexible cover is free of any through holes between the second end of the flexible cover and the moving means.
22. The flexible cover according to claim 15, wherein, in the front elevational view of the flexible cover, the flexible cover is free of any through holes between the second end of the flexible cover and the predefined hinge.
Description
BRIEF DESCRIPTION OF DRAWINGS
[0008]
[0009]
[0010]
[0011]
[0012]
[0013]
[0014]
[0015]
DETAILED DESCRIPTION
[0016] Embodiments of the disclosed subject matter relate to hammer or breaker tools, and more particularly to covers for hammer tools, and systems, assemblies, and methods thereof.
[0017]
[0018] The housing 102, which may optionally taper from thick to thin at least at an upper portion thereof (from the area of mounting bracket 106 in the direction toward rock claws 108), can include a plurality of sidewalls 110. Optionally, each of the sidewalls 110 can extend in one piece from the top of the housing 102 to the bottom of the housing 102, i.e., the first and second ends, respectively. Hence, no weld portions may be provided along the length of each sidewall 110 (though according to one or more embodiments adjacent sidewalls 110 can have edges welded together to form corners of the housing 102). The tapering profile for the housing 102 can help to concentrate stress to more robust areas of the housing 102.
[0019] A plurality of panels may also be provided, including a first panel 112 and a second panel 116. According to one or more embodiments, the first panel 112 and the second panel 116 may be rereferred to as a front panel and a side panel, respectively. The second panel 116 can cover one or more underlying openings or apertures, for instance, through which components of the hammer tool assembly 100, such as a pressure control valve (PCV) to adjust pressure, accumulator, return and/or supply hydraulic connections, etc., can be accessed.
[0020] A cover 120 can be provided on the first panel 112. Generally, the cover 120 can be provided over a portion of an auto-lube system 170 provided within the housing 102, for instance, within a pocket of the housing 102. More specifically and referring also now to
[0021] Thus, according to one or more embodiments, access to the interior of the housing 102 by unwanted material such as dirt via the aperture 104 can be prevented when the cover 120 is closed or fully over the aperture 104, such as shown in
[0022] Turning now to
[0023] The cover 120, which can be formed in one piece, for instance, by molding (e.g., compression molding, injection molding, etc.), can be flexible at least at one or more predefined locations. According to one or more embodiments, the cover 120 can be made of a flexible material, for instance, a non-metallic material such as natural or synthetic rubber or a urethane or other non-rubber material. The view of the cover 120 shown in
[0024] Generally, the cover 120 can be configured to be fixedly and removably coupled to the housing 102 of the hammer tool assembly 100, over the aperture 104, such as shown in
[0025] The cover 120 can include a body 122, a first attachment interface 126, a second attachment interface 130, and a hinge 134. Optionally, the cover 120 can have a grip 138. According to one or more embodiments, the cover 120 can have a length or height greater than a width, such as shown in
[0026] The first attachment interface 126 can serve to fixedly couple the first end portion 123 of the body 122 (or cover 120) to the housing 102, for instance, to the first panel 112. The first attachment interface 126 may implement a so-called positive mounting configuration. Such positive mounting configuration may include one or more openings 127 through the body 122 to receive respective one or more fasteners 180 to couple the first end portion 123 of the body 122 (or cover 120) to the first panel 112. The fasteners 180 may be screws or retention bolts, as examples. Here,
[0027] The second attachment interface 130 can serve to removably couple the second end portion 124 of the body 122 (or cover 120) to the housing 102, for instance, to the first panel 112. The second attachment interface 130 can include one or more projections 132, for instance, flanges, extending from the body 122 on the second (or rear) side of the cover 120. Each projection 132 can interface with the underlying first panel 112 to removably couple the second end portion 124 of the body 122 (or cover 120) to the housing 102. For instance,
[0028] The projection 132 can be offset inward relative to a periphery of the body 122. Thus, the body 122 may have a portion that extends outward in the length and/or width direction past the projection 132. In some respects, such extending portions may be considered or characterized as a lip or ledge.
[0029] According to one or more embodiments, the projection 132 can take the shape of a sidewall of the first panel 112 forming the aperture 104. For instance, the projection 132 shown in
[0030] One or more tabs 133 may extend from an outer sidewall of the projection 132. For instance,
[0031] The one or more tabs 133 can provide a positive locking feature with respect to the aperture 104 and surrounding sidewall of the first panel 112 forming the aperture 104. That is, each tab 133, due to its shape, can frictionally engage and releasably lock with the surrounding sidewall of the first panel 112 when the cover 120 is removably coupled to the first panel 112. Such positive locking may be by snap-fit by way of the tab(s) 133 having shapes such that when cover 120 is pressed toward first panel 112, the tabs 133 deform inwardly and pass through opening or aperture 104, and then when the cover 120 is released the tabs 133 return to their undeformed position and shift outward to extend beyond the perimeter of opening or aperture 104, securing the cover 120 to the first panel 112.
[0032] The hinge 134 can be predefined, formed in or built into the body 122. For instance, the hinge 134 may be formed to have certain geometry to facilitate bending and hence rotation of the portion of the cover 120 between the hinge 134 and a second end of the cover 120 at the second end portion 124 about the hinge 134 relative to the portion of the cover 120 between the hinge 134 and a first end of the cover 120 at the first end portion 123. In that the hinge 134 can be formed in or built into the body 122, the hinge 134 may be referred to or characterized as a living hinge. Such living hinge 134 may not be subject to friction during operation. Portions of the cover 120 between the hinge 134 and the second end of the cover 120 at the second end portion 124 may be referred to herein as a second portion of the cover 120 and portions of the cover 120 between the hinge 134 and the first end of the cover 120 at the first end portion 123 may be referred to herein as a first portion of the cover 120.
[0033] The geometry of the hinge 134 can be a thin area, thinned in a thickness direction from one or both sides of the body 122 relative to adjacent portions of the body 122. According to one or more embodiments, the hinge 134 may extend between opposite edges 125 of the body 122, such as shown in
[0034] The rotation afforded by the hinge 134 may be in one or more directions from an initial unrotated state. For instance, the hinge 134 may provide for rotation of the portion of the cover 120 between the hinge 134 and the second end of the cover 120 in a direction of the first or front side of the cover 120 (out of the page in
[0035] The grip 138 can be provided on the first or front side of the cover 120. Optionally, the grip 138 can be offset inward relative to a periphery of the body 122, such as shown in
[0036] According to one or more embodiments, the grip 138 can extend or project from the first or front side of the cover 120, for instance, relative to the body 122. Thus, the grip 138 may be characterized as being convex or having a convex portion 140, at least relative to the first or front side of the cover 120. On the other hand, according to one or more embodiments, the grip 138 may be hollow or concave from the second or rear side of the cover 120, such as shown in
[0037] According to one or more embodiments, the grip 138 may have one or more inwardly concave, recessed, or indented portions 142 provided in the convex portion 140, for instance. As an example, the two inwardly concave portions 142 may be provided on opposite sides (e.g., side edges) of the convex portion 140. Such convex-concave configuration of the convex portion 140 can be to provide a positive holding feature for the cover 120. As an example, an individual may place respectively his or her index finger and thumb in the concave portions 142 to grip or otherwise handle the cover 120, though embodiments of the disclosed subject matter are not so limited. For instance, each of the concave portions 142 may be sized to accommodate more than one finger of the individual. Such handle or grip 138 may be referred to or characterized as a dual handle or grip. Moreover, such handling may include installation of the cover 120 over the aperture 104, opening and closing (fixedly coupling) the cover 120 relative to the aperture 104, and/or removing the cover 120 entirely from over the aperture 104.
[0038] According to one or more embodiments, the cover 120 may also have an extension of projection 150, for instance, a flange, extending from the body 122 on the second (or rear) side of the cover 120. The projection 150, as shown in
[0039] Generally, the projection 150 can help serve to retain or lock the cover 120 in place over the aperture 104, for instance, to fixedly couple the first end portion 123 of the cover 120 to the housing 102 via the first attachment interface 126 and one or more fasteners 180 (e.g., screws or retention bolts). More specifically, the projection 150 can be provided through a corresponding portion of an opening in the housing 102, particularly the first panel 112. According to one or more embodiments, the opening may be the aperture 104. Alternatively, the opening can be a separate opening from the aperture 104, for instance, a correspondingly similar sized slit or slot in the first panel 112. In any event, the projection 150 may include or have a snap-fit configuration, for instance, a so-called dual side snap configuration. This can involve a ridge 152 shaped to engage with the first panel 112, at the aperture 104, and help lock the cover 120 to the first panel 112 over the aperture 104. Moreover, the snap-fit arrangement can be implemented without removably coupling the second attachment interface 130 to the first panel 112.
[0040] Retention of the projection 150 to the first panel 112 may also be to maintain clearance between the hinge 134 and the edge of the first panel 112 to which the projection 150 is engaged. Thus, the projection 150, when retained or locked to the first panel 112, may also ensure functionality of the hinge 134.
[0041] According to one or more embodiments, a third attachment interface 154 may be provided. The third attachment interface 154 may also removably couple corresponding portions of the cover 120 to the housing 102, for instance, to the first panel 112. The third attachment interface 154 can include one or more projections 156, for instance, flanges, extending from the body 122 on the second (or rear) side of the cover 120. Each projection 156 can interface with the underlying first panel 112 to removably couple corresponding portions of the cover 120 to the housing 102. For instance,
[0042] The projection 156 can be offset inward relative to the periphery of the body 122. Thus, the body 122 may have portions that extend outward in the length and/or width direction past the projection 156. In some respects, such extending portions may be considered or characterized as a lip or ledge.
[0043] The projection 156 shown in
[0044] One or more tabs 158 may extend from an outer sidewall of the projection 156. For instance,
[0045] The tabs 158 can provide a positive locking feature with respect to the aperture 104 and surrounding sidewall of the first panel 112 forming the aperture 104. That is, each tab 158, due to its shape, can frictionally engage and releasably lock with the surrounding sidewall of the first panel 112 when the cover 120 is removably coupled to the first panel 112. Such positive locking may be by snap-fit by way of the tab(s) 158 having shapes such that when cover 120 is pressed toward first panel 112, the tabs 158 deform inwardly and pass through opening or aperture 104, and then when the cover 120 is released the tabs 158 return to their undeformed position and shift outward to extend beyond the perimeter of opening or aperture 104, securing the cover 120 to the first panel 112.
[0046] As shown in
[0047] Still referring to
[0048] The recesses 160, which may be referred to as bending recesses, can define a common bending zone across variants of the size of the aperture 104. Thus, the cover 120 can be provided over differently sized apertures 104, with the recesses 160 promoting or ensuring a relatively stress-free shape change, for instance, in the event that the cover 120 needs to be bent (e.g., compressed) such that the second attachment interface 130 and the third attachment interface 154 can be suitably removably coupled to the first panel 112 such that the cover 120 appropriately covers the aperture 104. In this regard, some covers may need to be bent (e.g., compressed) to fit into the aperture 104 and other covers may not need to be bent to fit into the aperture 104, depending upon the size of the particular aperture 104. Hence, the recesses 160 may provide flexing capabilities for the cover 120 depending upon the particular size of the aperture 104 and enabling the cover 120 to be used with a range of different-sized and shaped apertures 104. That is, the recesses 160 can allow flexing of the cover 120 so the cover can be suitably fitted over the aperture 104 and/or so the cover 120 can be retained over the aperture 104 (i.e., fixedly and removably coupled over the aperture 104) even if the shape of the aperture 104 is somewhat different from the shape of the aperture 104 that the cover 120 was designed to be used with.
[0049] Turning now to
[0050] Notably, covers according to embodiments of the disclosed subject matter, such as the cover 120 and the cover 220, can be curved in the side elevational view. For instance, covers according to embodiments of the disclosed subject matter can have one or more bent portions in the body, thus, the term curved should be construed as synonymous with nonplanar, as the side edges 125 of covers 120 and 220 do not lie in a single plane. Here, each of the cover 120 and the cover 220 can have a first bent portion 121(1). The first bent portion 121(1) of the cover 120 may be at an obtuse angle θ1 and the first bent portion 121(1) of the cover 220 may be at an obtuse angle θ2 different from the obtuse angle θ1. The first bent portion 121(1) may, according to one or more embodiments, be provided at an interface where the second attachment interface 130 meets the bending recesses 160. Hence, the first bent portion 121(1) may contribute to the flexing capability of the cover 120, 220 by way of at least the recess 160.
[0051] Optionally, covers according to embodiments of the disclosed subject matter may have a second bent portion 121(2). In the example shown in
INDUSTRIAL APPLICABILITY
[0052] As noted above, the present disclosure relates to covers for hammer tools, and systems, assemblies, and methods thereof.
[0053] According to one or more embodiments, a cover for a hammer tool and systems, assemblies, and methods thereof can be flexible and can comprise a body; a first attachment interface at a first end portion of the body; and a second attachment interface at a second end portion of the body opposite the first end portion of the body. A predefined hinge can be formed in the body of the cover, between the first attachment interface and the second attachment interface. The cover can be configured to be fixedly coupled to a housing of a hammer tool via the first attachment interface. The flexible cover can be configured to be removably coupled to the housing of the hammer tool via the second attachment interface.
[0054] For instance, embodiments of the disclosed subject matter can involve a flexible cover for multiple variants of a hammer tool. The bottom of the cover can include two holes to fasten the cover onto a housing plate of the hammer tool. The cover can include a live hinge above the two holes allowing the cover to bend with ease while opening and closing a pocket of the hammer tool. The live hinge of the cover may be considered free from friction and rust, for instance, which may otherwise be caused from the harsh mining environment. The cover may have a progressive “V” styling and provide a positive holding experience that can encourage proper gripping because of a handle. The handle can include internal depressions or indentations for sleek robust usage. The cover can include peripheral snap features that may be distributed in such a way that positive locking is ensured. The positive locking of the cover may also be ensured by interferences, such as tabs, to engage the part of the housing that defines an aperture or opening into the pocket. As a result, the cover can be easily opened by hand, without tools, for access to the hammer tool interior and, thereafter, can be easily closed by hand, without tools, to securely seal off the hammer tool interior. The cover can include one or more bent portions at different locations, at different angles, and thereby provide one or more corresponding defined bend zones. The bend zone(s) of the cover can be defined to have stress free shape change for different hammer tool variants, i.e., one cover shape can be used with differently sized apertures. The cover can further include an extended snap feature. The extended snap feature can ensure positive locking, maintain necessary clearances, and/or ensure live hinge functionality of the cover. A plurality of ribs may be implemented to ensure that the cover is strong, light weight, and maintains suitable flexibility for multiple bends (including multiple openings and closing of the cover over the aperture into the pocket).
[0055] Turning now to
[0056] Notably,
[0057]
[0058] It is noted that though
[0059] Referring to
[0060] The foregoing disclosure provides illustration and description, but is not intended to be exhaustive or to limit the implementations to the precise forms disclosed. Modifications and variations may be made in light of the above disclosure or may be acquired from practice of the implementations. Furthermore, any of the implementations described herein may be combined unless the foregoing disclosure expressly provides a reason that one or more implementations cannot be combined. Even though particular combinations of features are recited in the claims and/or disclosed in the specification, these combinations are not intended to limit the disclosure of various implementations. Although each dependent claim listed below may directly depend on only one claim, the disclosure of various implementations includes each dependent claim in combination with every other claim in the claim set.
[0061] While aspects of the present disclosure have been particularly shown and described with reference to the embodiments above, it will be understood by those skilled in the art that various additional embodiments may be contemplated by the modification of the disclosed machines, assemblies, systems, and methods without departing from the spirit and scope of what is disclosed. Such embodiments should be understood to fall within the scope of the present disclosure as determined based upon the claims and any equivalents thereof.
[0062] As used herein, “a” and “an” are intended to include one or more items, and may be used interchangeably with “one or more.” Further, as used herein, the article “the” is intended to include one or more items referenced in connection with the article “the” and may be used interchangeably with “the one or more.” Further, the phrase “based on” is intended to mean “based, at least in part, on” unless explicitly stated otherwise. Also, as used herein, the term “or” is intended to be inclusive when used in a series and may be used interchangeably with “and/or,” unless explicitly stated otherwise (e.g., if used in combination with “either” or “only one of”).