Feeding/Discharging Device and Method
20180291321 ยท 2018-10-11
Inventors
Cpc classification
C12M29/00
CHEMISTRY; METALLURGY
C12M1/113
CHEMISTRY; METALLURGY
C12M23/36
CHEMISTRY; METALLURGY
International classification
C12M1/113
CHEMISTRY; METALLURGY
C12M1/107
CHEMISTRY; METALLURGY
Abstract
A feeding and discharging device (1) and a method of feeding and discharging with said feeding and discharging device (1), which hermetically convey the upstream object (3) from the upstream space (6) to the downstream space (7) which is separated from the upstream space (6), a loaded transition space (8) is formed after a sequence of the operations of opening the upstream opening (4), moving the upstream object (3) out of the upstream space (6) through the upstream opening (4), closing the upstream opening (4), an unloaded transition space (9) is formed after a sequence of the operations of opening the downstream opening (4), moving the upstream object (3) into the downstream space (7) through the downstream opening (4), closing the downstream opening (4), the scheme improves the air tightness of the feeding and discharging process, increases the flow of feeding and discharging, prolongs the service life of the device.
Claims
1. A feeding and discharging device that hermetically conveys an upstream object from an upstream space to a downstream space which is separated from the upstream space, the device comprising: at least one opening which includes an upstream opening through which the upstream object moves out of the upstream space, and a downstream opening through which the upstream object moves into the downstream space, a loaded transition space which is formed after a sequence of operations of opening the upstream opening, moving the upstream object out of the upstream space through the upstream opening, closing the upstream opening, and holding the upstream object and having no uncontrolled gas connection to the upstream space and to the downstream space, an unloaded transition space which is formed after a sequence of operations of opening the downstream opening, moving the upstream object into the downstream space through the downstream opening, closing the downstream opening, and not holding the upstream object and not having an uncontrolled gas connection to the upstream space and to the downstream space, wherein both a mass and volume of gas in the loaded transition space are adjustable.
2. The feeding and discharging device according to claim 1, further comprising: a supporting and accommodating device that supports and accommodates the upstream object in the loaded transition space and does not transfer a gravity of the upstream object to any sealing door.
3. The feeding and discharging device according to claim 1, wherein a mass of gas in the loaded transition space can be adjusted to be negligible.
4. The feeding and discharging device according to claim 1 wherein both a mass and volume of gas in the unloaded transition space are adjustable, and the mass of gas in the unloaded transition space can be adjusted to be negligible.
5. The feeding and discharging device according to claim 3, wherein both the mass and the volume of the gas in the unloaded transition space are adjustable, and the mass of the gas in the unloaded transition space can be adjusted to be negligible.
6. A method of feeding and discharging with the feeding and discharging device comprising the following steps: an upstream opening is opened, then an upstream object is moved out of an upstream space through the upstream opening, then the upstream opening is closed, and then a loaded transition space is formed and maintained, a downstream opening is opened, then the upstream object is moved into a downstream space through a downstream opening, then the downstream opening is closed, and then an unloaded transition space is formed and maintained, during the upstream opening, both a mass and volume of gas in the loaded transition space are adjusted, and during the downstream opening, both a mass and volume of gas in the unloaded transition space are adjusted.
7. The method according to claim 6, further comprising: the pressure of the gas in the loaded transition space is adjusted, and the pressure of the gas in the unloaded transition space is adjusted.
8. The method according to claim 6 further comprising: the conditioning operations are carried out on the upstream object in the loaded transition space.
9. The method according to claim 6 further comprising: downstream opening, the downstream object is moved out of the downstream space through the downstream opening; an opening that can connect the unloaded transition space to the upstream space is opened, and the downstream object is moved into the upstream space through the opening.
10. The method according to claim 8 further comprising: during the downstream opening, the downstream object is moved out of the downstream space through the downstream opening, an opening that can connect the unloaded transition space to the upstream space is opened, and the downstream object is moved into the upstream space through the opening.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0040]
[0041]
[0042]
[0043] The solid arrow except lines A-A, B-B, C-C indicate the direction of the gas flow in the gas pipeline or gap pointed by the arrow in part of the process of operation indicating by the figures; the attached reference signs of the solid arrows indicate the spaces which exchange gas via the pipeline or the gap pointed by the arrow.
DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS
[0044] In the following embodiments, there are several assumptions: first, the mass of gas in the gas pipeline is very small, which will not affect the gas tightness of the feeding and discharging device, second, the sum of many negligible values is still a negligible value.
[0045] The gas control units adopted in the following embodiments are the systems made up of existing technologies. These system can transmit gas in two directions in the gas pipeline, and can accurately measure and control the quality of the transported gas; And these systems play the role of valves when they do not transport gas, that is, when the systems are opened, their gas pipelines will be in a connected state, when the systems are closed, their gas pipelines will be in a disconnected state.
[0046] It is stipulate that the upstream object moves from the upstream to the downstream.
[0047] As shown in
[0048] The feeding and discharging device 1 includes a basic cylindrical channel 37, the upstream side of the channel 37 has upstream opening 4 and upstream sealing door 5, and the downstream sides of the channel 37 has downstream opening 4 and downstream sealing door 5.
[0049] When the upstream sealing door 5 is placed in the horizontal position and the sealing ring 15 on the disc 31 is inflated, the upstream opening 4 is closed; when the sealing ring 15 is evacuated and shrunken, the upstream opening 4 opens to the upstream space 6.
[0050] The upper filling space 17 consisting of the disc 31 and the film 16 fixed on the side of disc 31 is connected to a CO.sub.2 gas space 34 via a gas pipeline 27 equipped with a gas control unit 23.
[0051] When the downstream sealing door 5 is placed in the horizontal position, and the sealing ring 18 on the disc 32 is inflated, the downstream opening 4 is closed; when the sealing ring 18 is evacuated and shrunken, the downstream opening 4 opens to the downstream space 7.
[0052] The lower filling space 20 consisting of the disc 32 and the film 19 fixed on the side of disc 32 is connected to a CO.sub.2 gas space 35 via a gas pipeline 28 equipped with a gas control unit 24.
[0053] The upstream and downstream sealing doors 5 and 5 are driven respectively by the driving device 21 and 22, and can rotate or stop at a position on its motion trajectory respectively.
[0054] The supporting and accommodating device 13, which is fixed to the side wall of the channel 37, can support and accommodate the upstream object 3. The supporting and accommodating device 13 transfers the gravity of the upstream objects 3 to the container 2 rather than the upstream and the downstream sealing door 5 and 5. A gate 14 consisting of a group of baffles that can be turned synchronously is set at the bottom of the supporting and accommodating device 13. When all the baffles are in the horizontal positions, the gate 14 is closed and can carry the upstream object 3. When all the baffles are in the vertical positions, the gate 14 is opened, and the upstream object 3 can be input to the downstream space 7 from the gate 14 by gravity. A heating device and a stirring device that are not shown in the drawings are also configured on the supporting and accommodating device 13. The supporting and accommodating device 13 divides the channel 37 into two parts, one is the upper side area which is in the upstream side, and the other is the lower side area which is in the downstream side.
[0055] Pipeline system 36 is a group of uncontrolled gas pipelines that connect to each other and also connect both the upper side area and the lower side area. The pipeline system 36 is connected to the upstream space 6 and the downstream space 7 via the gas pipelines 29 and 30, respectively. Gas pipelines 29 and 30 are also installed with valves 25 and 26 respectively and the flowmeters which are not shown in the drawings.
[0056] When the upstream and downstream sealing door 5 and 5 close the upstream and downstream openings 4 and 4 respectively, a transition space which has no uncontrolled gas connection to the upstream space 6 and to the downstream space 7 is formed. When the upstream object 3 is in the transition space, the transition space is the loaded transition space 8, otherwise is the unloaded transition space 9.
[0057] The state shown in
[0058] Next, as shown in
[0059] Both the initial mass and the initial volume of the gas in the loaded transition space 8 to be formed are adjusted: the lower filling space 20 is inflated by the gas control unit 24, therefore, the gas, i.e. the air, in the lower side area is discharged via the gap 33 to the upstream space 6. The expansion process of the lower filling space 20 can be regarded as an isobaric expansion process.
[0060] Then, as shown in
[0061] The moment when the pressure in the isobaric expanding lower filling space 20 begins to increase is the moment when the lower filling space 20 begins to completely fill the lower side area, so the arrival of this moment is easy to judge and identify. Similarly, the arrival of the moments that the following filling spaces begin to completely fill the space in which it is located is easy to judge and identify
[0062] Appropriate measures, such as making thin film 19 soft enough and light enough, and setting enough channel ports of pipeline system 36 in channel 37, etc., ensure that film 19 and the surface in contact with the film 19 can joint closely, therefore, both the initial mass and initial volume of the gas in the lower side area in the loaded transition space 8 to be formed are negligible. The following description is premised on that the film and the surface in contact with the film can joint closely, and the concrete measures taken to this end are not longer described.
[0063] Then, as shown in
[0064] Then, valve 25 is opened, and both the mass and the volume of the gas in the loaded transition space 8 are adjusted: the upper filling space 17 is inflated by the gas control unit 23, therefore, the gas, i.e. the air, in the upper side area in the loaded transition space 8 is discharged via the gas pipeline 29 to the upstream space 6.
[0065] Then, as shown in
[0066] The gas control unit 23 is closed, and then the valve 25 is closed, the pressure of the gas in the loaded transition space 8 is adjusted: the filling spaces 17 and 20 are inflated or evacuated by the gas control units 23 and 24 respectively until the pressures in the filling spaces are equal to the pressure in the downstream space 7, and then the gas control units 23 and 24 are closed.
[0067] Then, as shown in
[0068] A conditioning process is carried out on the upstream object 3 in the loaded transition space 8, for example, the upstream object 3 is stirred or its temperature is adjusted.
[0069] Then, as shown in
[0070] Then, as shown in
[0071] Then, as shown in
[0072] Then, both the mass and the volume of the gas in the unloaded transition space 9 are adjusted: the filling spaces 17 and 20 are inflated by the gas control units 23 and 24 respectively, therefore, the gas, i.e. the biogas, in the unloaded transition space 9 is discharged via the gas pipeline 30 to the downstream space 7.
[0073] Then, as shown in
[0074] The gas control units 23 and 24 are closed, and the valve 26 is closed, then the pressure of the gas in the unloaded transition space 9 is adjusted: the filling spaces 17 and 20 are inflated or evacuated by the gas control units 23 and 24 respectively until the pressures in the filling spaces are equal to the pressure in the upstream space 6, and then the gas control units 23 and 24 are closed.
[0075] Then, as shown in
[0076] Subsequently, the next upstream object 3 in the upstream space 6 is waiting to enter the feeding and discharging device 1. Obviously, in order to deliver the next upstream object 3, there will be an operation step shown in
[0077] During the above feeding process, the mass of the biogas from the downstream space 7 to the upstream space 6 is negligible, and the mass of the air from the upstream space 6 to the downstream space 7 is also negligible.
[0078] The second embodiment of the invention, as shown in
[0079] The upstream object 103 is loaded in a self-propelled transport vehicle with an agitator 114 and a temperature adjustment device that is not shown in the drawing. The transport vehicle forms a supporting and accommodating device 113, which transfers the gravity of the upstream object 103 to the ground rather than the sealing doors 105 and 105.
[0080] There is a rectangular hole on the vertical sidewall of the reactor. The upstream opening 104 and the downstream opening 104 are formed respectively on the side of the hole near the upstream space 106 and on the side of the hole near the downstream space 107. In addition, the upstream door 105 and downstream door 105 which can close or open the upstream opening 104 and downstream opening 104 respectively are controlled by the driving devices which are not shown in the drawings, and can rotate around the horizontal axes 136 and 137 respectively, or stop at a position on its motion trajectory respectively. When the upstream sealing door 105 and downstream sealing door 105 are turned to the position on which the gravity center of the doors are lowest respectively (such as the position of the downstream sealing door 105 in
[0081] Telescopic soft film 138 and 139 seal the gaps between the side part of upstream sealing door 105 and the side part of downstream sealing door 105 respectively. In addition, as shown in
[0082] As shown in
[0083] The upstream space 106 and downstream space 107 are connected to the area above the ground encircled by the groove ring 132 via gas pipelines 127 and 128 equipped with valves 123 and 124 respectively and the flowmeters which are not shown in the drawing.
[0084] The horizontal movable supporting plates 133 and 134 support the supporting and accommodating device 113 to move over the groove of the groove ring 132, respectively; When the movable supporting plates 133 and 134 are in the vertical positions, the U-shaped bottom edges of the upstream sealing door 105 and the downstream sealing door 105 respectively can insert into the liquid in the groove ring 132.
[0085] When the upstream and downstream sealing doors 105 and 105 close the upstream and downstream openings 104 and 104 respectively, a transition space which has no uncontrolled gas connection to the upstream space 106 and to the downstream space 107 is formed. When the upstream object 103 is in the transition space, the transition space is the loaded transition space 108, otherwise is the unloaded transition space 109.
[0086] The state shown in
[0087] Next, as shown in
[0088] Then, as shown in
[0089] Then, valve 123 is opened, both the mass and the volume of the gas in the loaded transition space 108 are adjusted: the upper filling space 117 and the lower filling space 120 are inflated by the gas control units 121 and 122 respectively; the liquid is injected into the groove ring 132, so that the liquid enters into the grooves 135 and the liquid level rises gradually, therefore, the gas, i.e. the biogas, in the loaded transition space 108 is discharged via the gas pipeline 127 to the upstream space 106.
[0090] Then, as shown in
[0091] The valve 123 is closed, the gas control units 121 and 122 are closed, and then the pressure of the gas in the loaded transition space 108 is adjusted: the filling spaces 117 and 120 are inflated or evacuated by the gas control units 121 and 122 respectively, so that the pressures in the filling spaces are equal to the pressure in the downstream space 107.
[0092] Then, as shown in
[0093] Meanwhile, the upstream object 103 in the supporting and accommodating device 113 is stirred by agitator 114, and the temperature is adjusted by temperature adjusting device.
[0094] Then, as shown in
[0095] Then, as shown in
[0096] Next, as shown in
[0097] Then, both the mass and the volume of the gas in the unloaded transition space 109 are adjusted: the filling spaces 117 and 120 are inflated by the gas control units 121 and 122 respectively, liquid is injected into the groove ring 132 to rise the liquid level in the groove 135, and liquid is also injected into the supporting and accommodating device 113; therefore, the gas, i.e. the air, in the unloaded transition space 109 is discharged via the gas pipeline 128 to the downstream space 107.
[0098] Then, as shown in
[0099] The valve 124 is closed, the gas control units 121 and 122 are closed, and then the pressure of the gas in the unloaded transition space 109 is adjusted: the filling spaces 117 and 120 are inflated or evacuated properly by the gas control units 121 and 122 respectively, so that the pressures in the filling spaces are equal to the pressure in the upstream space 106.
[0100] Then, as shown in
[0101] Then, as shown in
[0102] The supporting and accommodating device 113 moves into the upstream space 106 through the upstream opening 104, and then the downstream object 130 is unloaded into the upstream space 106, and after that the next upstream object 103 is loaded to the supporting and accommodating device 113, preparing for the next batch of delivery.
[0103] The third embodiment of the invention shown in
[0104] As shown in
[0105] A rotating part formed by a shaft 220 and eight partitions 219 mounted on the shaft constitute supporting and accommodating devices 213 that support and accommodate the upstream object 203. The supporting and accommodating devices 213 transfer the gravity of the upstream object 203 to the frame rather than the sealing doors. In the process of rotating shaft 220 clockwise, a dynamic seal is formed between the top of the partitions 219 and the inner wall of the sealing doors. An inter-plate region is formed between every two adjacent partitions 219. The top parts of two adjacent partitions form an opening. When the opening is closed by a certain sealing door, for example, in the location of one of B, C, G and H in
[0106] For the two adjacent partitions which constitute an inter-plate region, one of them has a small film 215 fixed on the edge, and the other has large film 217 fixed on the edge. A small filling space 216 is formed between one of the two partitions 219 and the film 215, a large filling space 218 is formed between the other partitions 219 and the film 217 respectively; Each of the filling spaces is connected to the upstream space 206 by a gas pipeline quipped with a gas control unit.
[0107] The inter-plate regions in the position C and in the position G are connected to upstream space 206 by gas pipelines 224 and 230 respectively, and gas pipelines 224 and 230 are equipped with gas control units 223 and 229 respectively. The inter-plate regions in the position C and in the position G are connected to downstream space 207 by gas pipelines 226 and 228 respectively, and gas pipelines 226 and 228 are equipped with gas control units 225 and 227 respectively.
[0108] With the shaft 220 rotating clockwise, an inter-plate region moves from the position A to the position H, that is, a feeding process is completed. Since any inter-plate region has the same operation states on the positions of the same rotation phases, what the
[0109] With the reference to
[0110] In
[0111] Then, as shown in
[0112] A conditioning process is carried out on the upstream object 203 in the loaded transition space 208, for example, the temperature of the upstream object 203 is adjusted.
[0113] Then, as shown in
[0114] Then, as shown in
[0115] Then, as shown in
[0116] Then, as shown in
[0117] Then, as shown in
[0118] Then, as shown in
[0119] Then, as shown in
[0120] Then, as shown in
[0121] Then, as shown in
[0122] Then, as shown in
[0123] Then, as shown in
[0124] Then, as shown in
[0125] Then, as shown in
[0126] In all the embodiments described above, the mass and volume of the gas in the transition spaces are adjusted to meet the gas tightness requirements in the feeding and discharging process. Besides, the mass and volume of the gas in the transition spaces may also be adjusted to other expected value according to the technological requirements. For example, in the first embodiment, the adjustment of the mass and volume of the gas in the loaded transition space 8 in
[0127] The structure of the openings and the sealing doors, and the method of closing the opening by the sealing door can adopt other technical schemes of prior art, not limited to that of above three embodiments. For example, in the first embodiment, the cross section of the upstream openings 4 and downstream opening 4 may be designed as a rectangular or other geometric shape. The upstream openings 4 and the downstream opening 4 can also be sealed by the upstream sealing door 5 and the downstream sealing door 5 respectively in other forms, for example, in the form of pressure static seal with rubber profiles or in the form of liquid seal with a water tank. In the second embodiment, the upstream openings 104 and the downstream opening 104 can also be sealed by the upstream sealing door 5 and the downstream sealing door 5 respectively in the form of pressure static seal.
[0128] Other methods of the prior art can also be used to determine whether the filling space is full of the space in which it is located. For example, the method that detect whether some special points on the surface of the wall of the filling space reach some special locations or not.
[0129] Even for the same feeding and discharging device, there are many processes that can carry out the gastight transportation of the upstream object. For example, in the operation of the first embodiment shown in
[0130] Other structures of the prior art that can be gastight to change the volume could be used as the structures carrying out the adjustment of the mass and volume of the gas in the transition spaces. For example, in the third embodiment, only one filling space may be used; In the second embodiment, more than two filling spaces can be used; The filling medium in the filling space, can not only be other gases, such as N.sub.2, but also be liquids, such as water. The structure of the filling space can also be the gas tight telescopic sleeves, such as, cylinder piston structure, multistage hydraulic cylinder structure, as well as the structure of wet-type gas holder. In addition to the method which makes adjustment by liquid exchange between transition spaces and the others spaces in the second embodiment, other methods and structures which makes adjustment without filling space can also be used. For example, the method and structure which makes adjustments with deformable inner wall of the transition spaces could be used. For example, in the first embodiment, the structure of upstream sealing door 5 could be replaced by a membrane without rigid structure of the door, and a liquid groove could be employed as the sealing parts of the door, the valve 25 and 26 could be replaced by gas control units respectively.
[0131] The embodiments mentioned above do not constitute the limit to the invention. Within the scope of the invention, the embodiments and features described can be arbitrarily combined without deviating from the conceptual framework of the invention.
LIST OF REFERENCE SIGNS
[0132] 1, 101, 201 feeding and discharging device [0133] 2, 102, 202 container [0134] 3, 103, 203 upstream object [0135] 3, 103, 203 the next upstream object [0136] 4, 104, 204 upstream opening [0137] 4, 104, 204 downstream opening [0138] 5, 105, 205 upstream sealing door [0139] 5, 105, 205 downstream sealing door [0140] 6, 106, 206 upstream space [0141] 7, 107, 207 downstream space [0142] 8, 108, 208 loaded transition space [0143] 9, 109, 209 unloaded transition space [0144] 13, 113, 213 supporting and accommodating device gate [0145] 15, 18 sealing ring [0146] 16, 19 film [0147] 17 upper filling space [0148] 20 lower filling space [0149] 21, 22 driving device [0150] 23, 24 gas control unit [0151] 25, 26 valve [0152] 27, 28, 29, 30 gas pipeline [0153] 31, 32 disc [0154] 33 gap [0155] 34, 35 CO.sub.2 gas space [0156] 36 pipeline system [0157] 37 channel [0158] 114 agitator [0159] 115, 118 film [0160] 116 upstream sealing door shell [0161] 117 upper filling space [0162] 119 downstream sealing door shell [0163] 120 lower filling space [0164] 121, 122 gas control unit [0165] 123, 124 valve [0166] 125, 126, 127, 128 gas pipeline [0167] 130 downstream object [0168] 132 groove ring [0169] 133, 134 movable supporting plate [0170] 135 groove [0171] 136, 137 horizontal axis [0172] 138, 139 soft film [0173] 140, 141 side baffle [0174] 142, 143 CO.sub.2 gas space [0175] 215 small film [0176] 216 small filling space [0177] 217 large film [0178] 218 large filling space [0179] 219 partition [0180] 220 shaft [0181] 221 upper channel [0182] 222 lower channel [0183] 223, 225, 227, 229 gas control unit [0184] 224, 226, 228, 230 gas pipeline