PNEUMATIC SOLENOID VALVE
20180292019 ยท 2018-10-11
Assignee
Inventors
- Michael Beuschel (Stammham, DE)
- Stefan Bauer (Engelbrechtsmuenster, DE)
- Holger Fernengel (Ingolstadt, DE)
- Alexander Kerler (Titting OT Petersbuch, DE)
- Martin KOLBINGER (Riedenburg / Buch, DE)
Cpc classification
Y10T137/86847
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
F16K11/14
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16K31/10
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16K31/0627
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Y10T137/87756
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
International classification
F16K31/06
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
The invention relates to a pneumatic solenoid valve, comprising an electromagnetic actuator (6) and an air chamber (1) which is provided with multiple air connections (2, 3, 5) that can be connected with the interposition of the air chamber (1) via multiple switching positions of the magnetic actuator. The electromagnetic actuator can assume three different switching positions by energizing the actuator in a unipolar manner with three different current intensities. In a first switching position, a first sealing element (26) closes a first air connection (3), and a second sealing element (27) releases a second air connection (4). In a second switching position, the first sealing element (26) closes the first air connection (3), and the second sealing element (27) closes the second air connection (4). In a third switching position, the first sealing element (26) releases the first air connection (3), and the second sealing element (27) closes the second air connection (4). The first and second sealing element (26, 27) can be moved by the electromagnetic actuator via an actuation mechanism (11, 12, 24, 25, 28, 28; 29, 30) in order to open and close the first and second air connection (3, 4), and the actuation mechanism (11, 12, 24, 25, 28, 28; 29, 30) is designed such that only one of the first and second sealing element (27, 28) is moved when switching between the first and second switching position and when switching between the second and third switching position.
Claims
1. A pneumatic solenoid valve, comprising: an electromagnetic actuator and an air chamber on which multiple air connectors are provided which are interconnectable, with interposition of the air chamber, by means of multiple switching positions of the magnetic actuator, wherein the electromagnetic actuator is configured to assume three different switching positions by unipolar electrical energization of the actuator with three different electrical current intensities, wherein, in a first switching position, a first sealing element closes a first air connector and a second sealing element opens up a second air connector, wherein, in a second switching position, the first sealing element closes the first air connector and the second sealing element closes the second air connector, and wherein, in a third switching position, the first sealing element opens up the first air connector and the second sealing element closes the second air connector; for closing and opening of the first and second air connectors, the first and second sealing elements are movable by the electromagnetic actuator by an actuation mechanism, wherein the actuation mechanism is designed such that, upon change between the first and second switching positions and upon the change between the second and third switching positions, in each case only one out of the first and second sealing elements is moved.
2. The solenoid valve as claimed in claim 1, wherein the electromagnetic actuator comprises an armature comprising magnetically soft material, which armature is moved as a result of electrical energization of a magnet coil and, as a result, acts on the actuation mechanism for the closing and opening of the first and second air connectors.
3. The solenoid valve as claimed in claim 1, wherein, in the first switching position, the electromagnetic actuator is electrically energized with a first current intensity, and preferably with the current intensity of zero, in the second switching position, the electromagnetic actuator is electrically energized with a second current intensity, and in the third switching position, the electromagnetic actuator is electrically energized with a third current intensity, wherein the third current intensity is higher than the second current intensity and the second current intensity is higher than the first current intensity.
4. The solenoid valve as claimed in claim 1, wherein at least one of, the first air connector is a feed connector for the air chamber and the second air connector is an exhaust air connector for the air chamber, and vice versa.
5. The solenoid valve as claimed in claim 1, wherein the first and second sealing elements can be tilted about separate tilting axes by the actuation mechanism.
6. The solenoid valve as claimed in claim 1, wherein the actuation mechanism comprises a first rocker, to which the first sealing element is attached, and a second rocker, to which the second sealing element is attached, wherein the first rocker is tiltable for purposes of opening and closing the first air connector, and the second rocker is tiltable for the purposes of opening and closing the second air connector, wherein the actuation mechanism is designed such that, during tilting of one out of the first and second rocker, the other out of the first and second rockers is not tilted.
7. The solenoid valve as claimed in claim 6, wherein, upon the change between the first and second switching positions of the actuation mechanism, only the second rocker is tilted, whereas the first sealing element keeps the first air connector closed by an elastic force acting on the first rocker; upon the change between the second and third switching positions of the actuation mechanism, only the first rocker is tilted, whereas the second sealing element keeps the second air connector closed by an elastic force acting on the second rocker; in the second switching position, the actuation mechanism assumes a position such that both the first sealing element and the second sealing element keep the respective first and second air connector closed by an elastic force acting on the first rocker and an elastic force acting on the second rocker.
8. The solenoid valve as claimed in claim 7, wherein the elastic forces are generated by a first elastic means and a second elastic means, wherein the first elastic means pushes the first rocker with an elastic force in direction of the closed state of the first air connector, and the second elastic means pushes the second rocker with an elastic force in the direction of the closed state of the second air connector.
9. The solenoid valve as claimed in claim 7, wherein the actuation mechanism comprises: at least one first projection for tilting the first rocker, by exertion of force on one end of the first rocker, in order to open a first air connector counter to the elastic force acting on the first rocker, and at least one second projection for tilting the second rocker, by exertion of force on one end of the second rocker, in order to open a second air connector counter to the elastic force acting on the second rocker.
10. The solenoid valve as claimed in claim 1, wherein the first air connector and the second air connector are situated opposite one another and the actuation mechanism comprises a first limb with a first sealing element arranged thereon and a second limb with a second sealing element arranged thereon, wherein the first and second limbs are arranged between the first and second air connectors and can be tilted by the electromagnetic actuator, wherein the first and second limbs are mechanically coupled to one another such that, in the first switching position, the first sealing element closes the first air connector by an elastic force acting on the first limb, whereas the second sealing element opens up the second air connector; in the second switching position, the first sealing element closes the first air connector by an elastic force acting on the first limb, and the second sealing element closes the second air connector by an elastic force acting on the second limb; and in the third switching position, the first sealing element opens up the first air connector, whereas the second sealing element closes the second air connector by an elastic force acting on the second limb.
11. The solenoid valve as claimed in claim 10, wherein the actuation mechanism comprises a U-shaped leaf spring, the limbs of which form the first and second limbs and which at least partially generates the elastic forces in the first to third switching positions.
12. The solenoid valve as claimed in claim 10, wherein the actuation mechanism comprises a spring element which is positioned between the first and second limbs and which at least partially generates the elastic forces in the first to third switching positions.
13. The solenoid valve as claimed in claim 10, wherein the actuation mechanism comprises a first stop which effects tilting of the first limb, and/or in that the actuation mechanism comprises a second stop, which effects the tilting of the second limb.
14. A device for pneumatic adjustment of a seat in a means of transport, comprising at least one elastic air bladder and a solenoid valve as claimed in claim 1 configured to at least one of fill and empty the at least one air bladder.
Description
[0029] Exemplary embodiments of the invention will be described in detail below on the basis of the appended figures.
[0030] In the figures:
[0031]
[0032]
[0033]
[0034]
[0035]
[0036]
[0037]
[0038] Below, the invention will be described on the basis of embodiments of 3/3 NO solenoid valves which are used for the filling and venting of an elastic air bladder (not shown) in a device for the pneumatic adjustment of a motor vehicle seat.
[0039]
[0040] The air connector 2 of the air chamber 1 leads to the air bladder and constitutes the working port of the solenoid valve. The filling of the air bladder is performed by means of a compressed air supply (not shown) which is connected to the channel 5 that is formed on the base of the air chamber 1. The channel 5 is connected to the air chamber 1 via the feed air connector (feed air opening) 3. The exhaust air connector (exhaust air opening) 4, which is in turn arranged on the base of the air chamber and which is connected to the surroundings with the interposition of a damping element 23 composed of foamed material, is utilized for the venting or discharging of compressed air from the air bladder. The noises of the valve that penetrate to the outside are reduced by the damper element.
[0041] Arranged within the air chamber 1 is an electromagnetic actuator which effects the opening and closing of the feed air connector 3 and of the exhaust air connector 4 by means of an actuation mechanism (described in more detail further below). The actuator comprises a magnet coil 6 with a winding 601 which is wound on a coil body 7. Furthermore, a U-shaped yoke 8 composed of magnetically soft material is arranged in the air chamber, wherein the lower limb of the U-shaped yoke extends through a cavity of the coil body 7. The upper limb of the yoke 8 runs past the winding 601 of the coil body and extends through an opening in an upper projection of the coil body 7.
[0042] Also situated within the air chamber 1 is the armature 9, which is shown in section and which is composed of magnetically soft material and which, when the coil 6 is electrically energized, is rotated by magnetic forces about a single axis of rotation A, as will be discussed in more detail further below. Openings are punched into the armature. The armature comprises in particular an upper opening 20, a T-shaped opening 22 that adjoins the former (see
[0043] With the solenoid valve of
[0044] The coil body 7 comprises a guide lug 13 which prevents tilting of the axis of rotation A of the armature 9 by virtue of the guide lug being guided in the opening 22 (see
[0045] In the magnet coil shown, the air gap L between the edges of the upper square opening 20 and the yoke 8 and the air gap L between the edges of the lower square opening 21 and the yoke 8, in the direction of the rotation of the armature, remain substantially constant independently of the size of the overlap between the yoke and the armature. This is illustrated once more in
[0046] According to
[0047] Owing to the substantially constant air gap in the direction of the rotation of the armature 9, it is achieved that the magnetic force acting on the armature is dependent only on the current and not on how close the armature has come to the yoke. With the solenoid valve of
[0048] As can be seen from
[0049] Furthermore, the shape of the central opening 22 of the armature 9 can be seen in
[0050] The leaf spring 19 illustrated in section in
[0051] By means of the leaf spring 19, in the installed state, it is firstly the case that a force is generated which pulls the armature 9 upward and in the direction of the magnet coil in order to fix the axis of rotation A of the armature 9. Secondly, the deformation of the leaf spring at the level of the axis of rotation A generates a torque which tilts the armature away from the coil 6, such that, when the coil is electrically deenergized, the armature assumes the first switching position from
[0052] The actuation mechanism for the opening and closing of the feed air connector 3 and of the exhaust air connector 4 will be discussed in detail below. Said actuation mechanism comprises, in addition to the projections 11 and 12 formed on the clip 10, a first rocker 24 and a second rocker 25, which are rotatable about different axes of rotation, as is schematically indicated in
[0053] Furthermore, a first spiral spring 28 is positioned between the cover plate 14 and the left-hand arm of the first rocker 24. In the same way, a second spiral spring 28 is arranged between the cover plate 14 and the right-hand arm of the second rocker 25. The two springs each exert an elastic force on the corresponding arms of the rockers.
[0054] The construction of the two rockers 24 and 25 and of the projections 11 and 12 can also be seen from the partially sectional plan view in
[0055] In the switching position shown in
[0056] In the switching position in
[0057]
[0058] The first embodiment of the invention discussed on the basis of
[0059] In a preferred variant, the rockers 24 and 25 of the first embodiment are guided, and secured against lateral displacement, in the center by a web or a peg. Thus, the sealing elements always make contact with the associated nozzle seats at the same location, whereby an improved sealing action is realized.
[0060] Furthermore, in the first embodiment, by means of the projections 11 and 12 on the one hand and the rockers 24 and 25 on the other hand, different force or travel ratios are realized on the basis of the lever rule in order to realize, for example, different actuation forces for the feed air connector and for the exhaust-air connector. Here, in particular, a relatively low actuation force is required for the exhaust-air connector because the latter is additionally pressed against by the pressure of the air bladder (corresponds to the pressure in the air chamber), whereas the feed air connector must always also seal counter to an admission pressure.
[0061] In a further refinement of the embodiment just described, the rockers may be manufactured from spring steel sheet. Stiffening in the required regions may be realized here by means of upturned edge strips. It is likewise possible for the rockers and the associated springs to each be manufactured from one part. The rockers 24 and 25 are then fixed to the housing of the air chamber 1 by means of the associated springs 28 and 28. In this way, the sealing elements 26 and 27 are prevented from being displaced relative to the nozzle seats of the feed-air and exhaust-air connectors after multiple actuations.
[0062] In the first embodiment, the middle position of the armature corresponding to
[0063] A second and a third embodiment of the solenoid valve according to the invention will be discussed below on the basis of
[0064]
[0065] In the second switching position as per
[0066] In the third switching position of
[0067] The embodiment described on the basis of
[0068] In the second embodiment, as material for the sealing elements 26 and 27, use is preferably made of a material which is uniformly elastic over the functional temperature range (for example silicone). It is hereby taken into consideration that, depending on the switching position, the sealing elements can make contact with the associated nozzle seats at slightly different angles.
[0069] In a modification of the second embodiment, the lengths of the two limbs 29a and 29b of the U-shaped leaf spring 29 are selected to differ. In this way, on the basis of the lever rule, it is possible to realize different force or travel ratios, such that different sealing forces can be realized for the feed-air and exhaust-air openings.
[0070] In an advantageous variant of the second embodiment, the contact points between the sealing elements and the nozzle seats can be relocated into the plane of the effective axes of rotation of the armature or of the ends of the U-shaped leaf spring, in order to minimize sliding friction during the movement.
[0071]
[0072] In the embodiment of
[0073]
[0074] The advantage of the third embodiment just described lies in the improved utilization of the actuation force and in the improved manageability of the spring tolerances of a spiral spring in relation to the leaf spring from
[0075] In a modification of the third embodiment, the limbs 29a and 29b are not constituent parts of a leaf spring, but rather are corresponding projections which are articulated on the clip of the armature by means of a hinge (in particular a film hinge). Otherwise, the above-described options of the second embodiment are also applicable to the third embodiment.
[0076] The above-described embodiments of the invention have numerous advantages. In particular, different switching positions of a solenoid valve can be realized with unipolar electrical energization of the valve. Upon the change of the switching positions, it is furthermore achieved, by means of a suitable actuation mechanism, that only one of two sealing elements is moved, such that three switching positions can be realized by means of one single electromagnetic actuator. The structural size of the solenoid valve can be reduced in this way. Furthermore, the solenoid valve can be operated with reduced power losses owing to a switching position with medium electrical energization.
LIST OF REFERENCE DESIGNATIONS
[0077] 1 Air chamber [0078] 100, 100 Electromagnetic actuators [0079] 2, 3, 4 Air connectors [0080] 5 Air channel [0081] 6 Magnet coil [0082] 601 Winding of the magnet coil [0083] 7 Coil body of the magnet coil [0084] 8 Yoke [0085] 9 Armature [0086] 10 Clip [0087] 10a, 10b Detent lugs of the clip [0088] 11,12 Projections of the clip [0089] 13 Guide lug of the coil body [0090] 14 Cover plate [0091] 15 Lid [0092] 16 Circuit board [0093] 17 Pin [0094] 18 Mesh filter [0095] 19 Leaf spring [0096] 19a Bend points of the leaf spring [0097] 19b Tab of the leaf spring [0098] 19c Recess on the tab of the leaf spring [0099] 20, 21, 22 Openings in the armature [0100] 23 Damping element [0101] 24, 25 Rockers [0102] 26, 27 Sealing elements [0103] 28, 28 Spiral springs [0104] 29 U-shaped leaf spring [0105] 29a, 29b Limbs of the U-shaped leaf spring [0106] 30 Spiral spring [0107] 31a, 31b Stops [0108] L, L Air gaps [0109] A Axis of rotation