SHAFT ASSEMBLY, COVERING OR PROTECTIVE DEVICE, AND MOUNTING KIT
20180291682 ยท 2018-10-11
Inventors
Cpc classification
E06B9/68
FIXED CONSTRUCTIONS
E06B9/171
FIXED CONSTRUCTIONS
International classification
E06B9/68
FIXED CONSTRUCTIONS
Abstract
A shaft assembly for a protective or closing device comprises a hollow-shaped hollow section body and a drive unit. The shaft assembly is arranged to be mounted between a first support bearing and a second support bearing. The hollow section body is rotatable about longitudinal axis thereof and arranged to accommodate a curtain or a panel. The drive unit is at least partially accommodated in the hollow section body. The drive unit comprises an output for rotatably driving the hollow section body. The hollow section body comprises a first end and a second end and extends between the first support bearing and the second support bearing. At least at the first end or at the second end of the hollow section body, a connecting sleeve is provided. A biasing element is arranged between the hollow section body and the connecting sleeve. The connecting sleeve is axially displaceable relative to the hollow section body against a force applied by the biasing element.
Claims
1. A shaft assembly for a covering or protective device, comprising a hollow section body arranged to be mounted between a first support bearing and a second support bearing, and a drive unit that is at least partially arranged in the hollow section body, wherein the hollow section body is rotatable about its longitudinal axis and arranged to accommodate a curtain or a panel of the covering or protective device, wherein the drive unit comprises an output for rotatably driving the hollow section body, wherein the hollow section body comprises a first end facing the first support bearing and a second end facing the second support bearing, wherein a connecting sleeve is provided at least at one of the first end and the second end of the hollow section body, wherein a biasing element is arranged between the hollow section body and the connecting sleeve, and wherein the connecting sleeve is axially displaceable relative to the hollow section body against a force applied by the biasing element.
2. The shaft assembly as claimed in claim 1, wherein the connecting sleeve comprises a collar, and wherein the biasing element is supported at the collar via an end thereof that is facing away from the hollow section body.
3. The shaft assembly as claimed in claim 1, wherein a pressure piece is arranged at the hollow section body, wherein the biasing element is supported at the pressure piece, and wherein the pressure piece is coupled to a tube segment of the connecting sleeve.
4. The shaft assembly as claimed in claim 3, wherein the pressure piece is coupled to the hollow section body in a rotationally fixed manner, and wherein the pressure piece is coupled to the connecting sleeve in a rotationally fixed manner.
5. The shaft assembly as claimed in claim 3, wherein a snap connection is provided between the pressure piece and the connecting sleeve, which is arranged to couple the pressure piece to the connecting sleeve axially displaceable and secured against loss.
6. The shaft assembly as claimed in claim 3, wherein the biasing element is arranged as a spring that is formed concentrically with respect to the tube segment of the connecting sleeve, and that is arranged outside of the tube segment, and wherein the tube segment provides an axial guide for the pressure piece and the biasing element.
7. The shaft assembly as claimed in claim 3, wherein corresponding rotary driving elements are provided at the tube segment and at the pressure piece.
8. The shaft assembly as claimed in claim 3, wherein the connecting sleeve, the biasing element and the pressure piece do not, or only slightly, project beyond an outer circumference or an envelope curve of the hollow section body.
9. The shaft assembly as claimed in claim 1, wherein the hollow section body is at the first end supported at the first support bearing via a first connecting sleeve, and wherein the connecting sleeve comprises a receptacle arranged as one of a bearing seat, an axle socket, and a combined bearing seat and axle socket receptacle.
10. The shaft assembly as claimed in claim 1, wherein the hollow section body is at the second end supported at the drive unit via a second connecting sleeve, and at the second support bearing via the drive unit.
11. The shaft assembly as claimed in claim 10, wherein the drive unit comprises a rotary driver that is coupled to the hollow section body for movement entrainment, and wherein the drive unit is coupled to a rotary position sensor unit that detects a rotational position of the rotary driver and compares it with a rotational position of the output.
12. The shaft assembly as claimed in claim 11, wherein the rotary driver comprises at least one rotary driving element that is coupled to the connecting sleeve for rotation entrainment.
13. The shaft assembly as claimed in claim 12, wherein the first end is supported at the first support bearing and the second end is supported at the drive unit, wherein the drive unit is supported at the second support bearing, wherein the output of the drive unit is coupled to the hollow section body for rotation entrainment via an adapter piece, and wherein the adapter piece is arranged inside the hollow section body.
14. The shaft assembly as claimed in claim 1, wherein the shaft assembly is incorporated in one of a roller shutter, a roller door and an awning.
15. The shaft assembly as claimed in claim 1. wherein a pressure piece is arranged at the hollow section body, wherein the biasing element is supported at the pressure piece, wherein the pressure piece is coupled to a tube segment of the connecting sleeve, wherein the biasing element is arranged as a spring that is formed concentrically with respect to the tube segment of the connecting sleeve, and that is arranged outside of the tube segment, and wherein the tube segment provides an axial guide for the pressure piece and the biasing element.
16. The shaft assembly as claimed in claim 15, wherein the biasing element does not extend into the interior of the hollow section body when the connecting sleeve is at least partially inserted into the interior of the hollow section body.
17. A mounting kit for flexibly mounting a shaft assembly for a furling unit of a covering or protection device, the mounting kit comprising: at least one of a first connecting sleeve and a second connecting sleeve, the first connecting sleeve being arranged for a first support bearing and a first end of a hollow section body, and the second connecting sleeve being arranged for a drive unit and a second end of the hollow section body, at least one pressure piece that is arranged to be disposed both between the first connecting sleeve and the hollow section body, and between the second connecting sleeve and the hollow section body, the pressure piece enabling rotation entrainment between the hollow section body and the connecting sleeves, and at least one biasing element that is arranged to be interposed both between a collar of the first connecting sleeve and the respective pressure piece, and between a collar of the second connecting sleeve and the respective pressure piece, wherein the at least one connecting sleeve is arranged to be inserted into the hollow section body against the force of the biasing element for mounting purposes.
18. The mounting kit as claimed in claim 17, comprising both the first connecting sleeve and the second connecting sleeve that are arranged at opposite ends of the hollow section body, wherein the at least one biasing element comprises a first biasing element and a second biasing element, wherein the first biasing element is arranged between the first connecting sleeve and the hollow section body, and wherein the second biasing element is arranged between the second connecting sleeve and the hollow section body.
19. A covering or protective device, comprising: a first support bearing, a second support bearing, and a shaft assembly that is interposed between the first support bearing and the second support bearing, the shaft assembly comprising a hollow section body that is mounted between the first support bearing and the second support bearing, and a drive unit that is at least partially arranged in the hollow section body, wherein the hollow section body is rotatable about its longitudinal axis and arranged to accommodate a curtain or a panel of the covering or protective device, wherein the drive unit comprises an output for rotatably driving the hollow section body, wherein the hollow section body comprises a first end facing the first support bearing and a second end facing the second support bearing, wherein a connecting sleeve is provided at least at one of the first end and the second end of the hollow section body, wherein a biasing element is arranged between the hollow section body and the connecting sleeve, and wherein the connecting sleeve is axially displaceable relative to the hollow section body against a preloading force that is applied by the biasing element, such that the shaft assembly is for mounting purposes axially telescopic against the preloading force.
20. The covering or protective device as claimed in claim 19, the device being arranged as one of a roller shutter, a roller door and an awning.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0075] Further features and advantages of the present disclosure are disclosed by the following description of a plurality of exemplary embodiments, with reference to the drawings, wherein:
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DESCRIPTION OF EXEMPLARY EMBODIMENTS
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[0093] Exemplary embodiments of shaft assemblies according to the present disclosure are elucidated in detail and described with reference to
[0094] In
[0095] The covering device 10 comprises a shaft assembly 24 accommodated between the first support bearing 14 and the second support bearing 16. The shaft assembly 24 is supported via the axis 20 at the rolling bearing 18 at the first support bearing 14. The shaft assembly 24 is used to accommodate, wind up and unwind a curtain 26. The curtain 26 comprises several links 28 which are articulated with one another. Accordingly, the curtain 26 may be wound around or unwound from a hollow section body 30 of the shaft assembly 24. Alternative embodiments of device 10 involve a configuration as a protective device, for instance as an awning for sun protection, privacy protection, rain protection or the like. Accordingly, it is basically conceivable to wind and unwind a panel, such as a fabric panel or film panel, instead of the curtain 26.
[0096] The hollow section body 30 comprises a first end 32 and a second end 34. The first end 32 faces the first support bearing 14. The second end 34 faces the second support bearing 16.
[0097] There is further provided a drive unit 40 that comprises a drive housing 42. The drive housing 42 is fixed to the second support bearing 16 in a torque-proof manner. In other words, the second support bearing 16 serves as torque support for a motor 44 of the drive unit 40. The motor 44 is mounted in the drive housing 42. The drive unit 40 also includes a dear unit 46. The motor 44 is coupled to an output 48, which is also referred to as out-turn, via the 46 gearbox. The output 48 is coupled to a driver 50, which is connected to the hollow section body 30 around its longitudinal axis for rotary driving. For this purpose, a fastening means is provided, for example in the form of a screw 52, which couples the driver 50 with the hollow section body 30. It goes without saying that fastening with screw 52 or a similar fastening means is only required in some cases.
[0098] The drive unit 40 is supported at the second support bearing 16. When motor 44 is activated, an output movement of the motor is transmitted via the gear 46 to the output 48 and via the driver 50 to the hollow section body 30. The curtain 26 may then be wound or unwound, depending on the direction of rotation of the motor 44.
[0099] The hollow section body 30 is further supported at its second end 34 via a bush 56 at the drive unit 40. A rotary driver 58 is formed on the drive housing 42, which provides a bearing for the bush 56 and thus for the hollow section body 30.
[0100] In other words, two rotation bearings are provided for the hollow section body 30, on the one hand at the first end 32 the rolling bearing 18, which is coupled to the first support bearing 14. In addition, the rotary driver 58 is provided at the drive unit 40, with which the hollow section body 30 is rotatably mounted via the bushing 56. Thus, the second end 34 is supported by the rotary driver 58 and the drive housing 42 by the second support bearing 16.
[0101] At least in some exemplary embodiments, the drive unit 40 further comprises a rotary position sensor unit 60, which is configured to detect and monitor a rotational position of the output 48 and a rotational position of the rotary driver 58. This has the effect that blockages, unequal loads and other unusual operating conditions may be detected. In the event that the rotational positions of the rotary driver 58 and the output 48 do not change synchronously and differences in rotational position are detected, a potentially faulty operating state is indicated. Then, for example, the motor 44 may be switched off via a controller.
[0102] The motor 44, the gear unit 46 and the rotary position sensor unit 60 are shown in
[0103] The assembly of the shaft assembly 24 according to
[0104] With reference to several exemplary embodiments illustrated in
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[0106] The shaft assembly 74 further comprises a drive unit 90, which is arranged as a so-called tubular motor unit. The drive unit 90 comprises a drive housing 92, in which a motor 94 is arranged. The motor 94 is coupled to an output 98 via a dear unit 96. The output 98 cooperates with a driver 100 to form a rotary drive for the hollow section body 80.
[0107] The drive unit 90 is coupled to the second support bearing 78 via a connector 104 in a torque-proof manner. The hollow section body 80 is at its first end 82 (mediately) coupled to the first support bearing 76. The first support bearing 76 defines a first rotation bearing for the hollow section body 80. The hollow section body 80 is at its second end 84 (mediately) mounted to a rotary driver 108. The rotary driver 108 provides a second rotation bearing for the hollow section body 80. Thus, a first rotation bearing is assigned to the first end 82 and a second rotation bearing to the second end 84. Between the first end 82 and the second end 84, rotation takes place via the driver 100.
[0108] Also at the drive unit 90, a rotary position sensor 110 is provided, which is arranged to detect a rotational position of the output 98 and a rotational position of the rotary driver 108 in order to detect possible deviations. In this way, a safety switch-off may be implemented. It goes without saying that exemplary embodiments of the shaft assembly 74 may also be implemented without such position detection.
[0109] In
[0110] With regard to the elements described above, the shaft assembly illustrated in
[0111] A first assembly unit 120 is assigned to the first end 82 of the hollow section body 80. A second assembly unit 122 is assigned to the second end 84 of the hollow section body 80. The first assembly unit 120 comprises a connecting sleeve 126, a pressure piece 132 and a biasing element 138. Accordingly, the elements may be referred to as the first connecting sleeve 126, first pressure piece 132 and first biasing element 138.
[0112] The second assembly 122 comprises a connecting sleeve 126, a pressure piece 134 and a biasing element 140. Accordingly, the elements may be referred to as second connecting sleeve 128, second pressure piece 134 and second biasing element 140.
[0113] The first assembly unit 120 extends between the first end 82 and the first support bearing 76. The second assembly unit 122 extends between the second end 84 and the rotary driver 108 that is mounted at the drive housing 92 and/or the connecting piece 104 at the second support bearing 78.
[0114] The connecting sleeve 126 projects at least partially at the first end 82 into an interior of the hollow section body 80. The connecting sleeve 126 comprises a collar 144 at its end facing the first support bearing 76. A tube segment 150 is adjoining the collar 144 towards the hollow section body 80. The biasing element 138, which is for instance designed as a helical spring, extends between the collar 144 and the pressure piece 132.
[0115] Furthermore, a snap-lock connection is formed between the connecting sleeve 126 and the pressure piece 132, which is formed, for example, by snap hooks 156 provided on the tube segment 150. Hence, a positive locking of the pressure piece 132 on the first connecting sleeve 126 is provided. The pressure piece 132 is coupled to an end face of the hollow section body 80. The biasing element 138 pushes the pressure piece 132 and the collar 144 apart from one another.
[0116] In the joined state according to
[0117] Similarly, the connecting sleeve 128 cooperates with the second end 84 of the hollow section body 80. The connecting sleeve 128 is at least partially inserted into the hollow section body 80. The pressure piece 134 is supported at an end face of the hollow section body 80, which faces the second support bearing 78. The connecting sleeve 128 comprises a collar 146 which faces the second support bearing 78. Adjoining the collar 146, a tube segment 152 extends towards and at least partially into the hollow section body 80.
[0118] The biasing element 140 extends between the collar 146 and the pressure piece 134. The biasing element 140 is again arranged as a coil spring (compression spring), for instance. The biasing element 140 pushes the collar 146 away from the hollow section body 80. However, a snap-lock connection is also provided between the pressure piece 134 and the connecting sleeve 128, which is formed, for example, by snap hooks 158 provided on the tube segment 152. This ensures a positive locking of the pressure piece 134 on the tube segment 152.
[0119] Also the connecting sleeve 128 may be moved further into the hollow section body 80 against the force applied by the biasing element 140. Thus, the connection between the hollow section body 80 and the connecting sleeve 128 may also be at least partially telescoped, provided that a respective force is applied. In the mounted state as shown in
[0120] As already described above in connection with
[0121] The first end 82 of the hollow section body 80 is (mediately) supported at the first support bearing 76. To this end, the connecting sleeve 126 comprises a bearing seat 162 on its end face facing the first support bearing 76. An axle socket 164, which may also be referred to as an axle receptacle, adjoins the bearing seat 162. Recesses 166 are also provided, primarily for manufacturing-related purposes. A bearing 168 is arranged in the bearing seat 162, which is supported by a bolt 170, which is arranged as a fixed part of the first support bearing 76.
[0122] In accordance with an exemplary embodiment, the connecting sleeve 126 is arranged both to support a bearing via the bearing seat 162 and to accommodate an axle via the axle socket 164. Accordingly, the connecting sleeve 126, as shown in
[0123] The exemplary embodiment of the shaft assembly 74 illustrated with reference to the longitudinal section shown in
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[0126] For this purpose, the pressure piece 134, which is partially inserted into the second end 84 of the hollow section body 80, is provided with a profile adapted to the profile of the hollow section body 80. A rotary driver element 174 is formed on the rotary driver 108, which is arranged as a bar, for instance. A corresponding rotary driving element 176 is provided on the connecting sleeve 128 (not shown in
[0127] In the region of the tube segment 152, the connecting sleeve 128 is provided with a rotary driving element 178, which is arranged as a groove. A corresponding rotary driving element 180 is provided on the pressure piece 134, which is arranged as a web. The rotary driving elements 178, 180 engage one another when the pressure piece 134 is joined with the connecting sleeve 128, for instance with the tube segment 152 of the connecting sleeve 128.
[0128] The longitudinal extension of the groove-shaped rotary driving element 178 is significantly greater than the longitudinal extension of the web-like rotary driving element 180. Hence, it is taken into account in this way that an axial relative movement takes place between the pressure piece 134 and the connecting sleeve 128 when the biasing element 140 is compressed.
[0129] The rotary driving elements 174, 176, 178, 180 extend in a longitudinal direction that is parallel to the longitudinal axis 86. In this way, the rotation entrainment or the defined rotational position between the elements involved is ensured.
[0130] The exemplary embodiment shown in
[0131] At an end thereof that faces the second support bearing 78, the drive unit 90 of connecting piece 104 is provided with a mounting piece 184, which may engage a suitable recess in the second support bearing 78.
[0132] In
[0133] It goes without saying that the assembly unit 120 (
[0134] The assembly units 120, 122 are suitable for new assemblies as well as for upgrading or retrofitting existing shaft assemblies. The assembly units 120, 122 are characterized by a modular concept that reduces the variety of parts and variants, among other things.
[0135] With reference to
[0136] The connecting sleeve 128 is shown in
[0137] As already indicated above, the connecting sleeve 128 comprises a collar 146 and a tube segment 152. Snap hooks 158 are formed at the tube segment 152. At the end at which the collar 144 is formed, the connecting sleeve 128 comprises rotary driving elements 176 in the form of grooves which are designed to cooperate with rotary drive elements 174 on the rotary drive 108 of the drive unit 90, refer to
[0138] In addition, at the tube segment 152 rotatory driving elements in the form of grooves 178 are formed, which cooperate with corresponding rotatory driving elements 180 of the pressure piece 134, refer again to
[0139] With reference to
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[0141] The connecting sleeve 126 is provided with the collar 144 and the tube segment 150, similar to the exemplary embodiment already shown in
[0142] The bearing seat 162 and the axle socket 164 are concentrically aligned to one another. The bearing seat 162 and the axle socket 164 are axially offset from one another. Departing from the end of the flange 144 facing the support bearing 76, first the bearing seat 162 is provided. The bearing seat 162 is followed by the axle socket 164. The bearing seat 162 comprises a larger nominal dimension than the axle socket 164. Depending on the desired application and/or the given boundary conditions, the connecting sleeve 126 may thus be coupled with a bearing 168 or with an axis 172. In
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[0144] With regard to its radial outer contour, the connecting sleeve 126 is very similar to the connecting sleeve 128. In tube segment 150, rotary driving elements 188 are provided in the form of longitudinal grooves, which correspond to the rotary driving elements 178 in the connecting sleeve 128.
[0145] Exemplary embodiments are conceivable in which the connecting sleeves 126, 128 are identical in the area of their outer circumference or their shell surface. This may enable a multiple use of mold halves in injection molding, for example. This reduces the tooling effort required. The snap hooks 156, 158 for the snap-lock connection with the pressure pieces 132, 134 may also be standardized accordingly.
[0146] The shape of the front end assigned to the respective collar 144, 146 may be formed by different interchangeable inserts. Hence, the tooling effort may be minimized.
[0147] As already mentioned above, it is possible to make the biasing elements 138, 140 and the pressure pieces 132, 134 similar or even identical for the two assembly units 120, 122. Such a unified design simplifies production, reduces logistics costs and generally improves the availability of the required components.
[0148] With reference to
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[0150] The pressure piece 134 comprises a collar 194, which may also be referred to as a shoulder. The pressure piece 134 comprises an insertion chamfer 196 at an end thereof facing away from the collar 194. This facilitates insertion into the respective boundary area of the hollow section body 80. Furthermore,
[0151] It may also be seen from
[0152] A mounting kit may be formed from the elements 126, 128, 132, 134, 138, 140 in a simple manner to mount the shaft assembly 74. Such a mounting kit is basically also suitable as a repair means or upgrade means for existing shaft assemblies, refer the shaft assembly 24 in
[0153] The assembly kit may comprise both assembly units 120, 122, i.e. a slidable connecting sleeve 126, 128 may be provided at both the first end 82 and the second end 84 of the hollow section body 80. As already mentioned above, however, it is also possible to provide only one of the two mounting units 120, 122 in the mounting kit. This may already significantly contribute to simplify assembly, too.