Guide wheel for assemblies for fitting layers of armoring wires
10093060 ยท 2018-10-09
Assignee
Inventors
- Vincent Douthe (Le Grand-Quevilly, FR)
- Gilbert Laporte (Courbevoie, FR)
- Fabien Martinez (Courbevoie, FR)
Cpc classification
B29C53/68
PERFORMING OPERATIONS; TRANSPORTING
D02G3/38
TEXTILES; PAPER
International classification
B29C53/80
PERFORMING OPERATIONS; TRANSPORTING
D02G3/38
TEXTILES; PAPER
Abstract
A guide wheel (26) for fitting a layer of carbon armor wires around a tubular core (24). The guide wheel (26) has a central cavity (32), an internal circular edge (34), and a peripheral circular edge (38) that extends coaxially at a distance from said internal circular edge (34), the guide wheel (26) includes a plurality of guiding devices (46), each of which is capable of guiding in translation a plurality of carbon armor wires, the guiding devices being mounted around said central cavity (32). The guiding device (46) includes a peripheral redirecting member (50) in order to be able to guide the carbon armor wires to the internal circular edge (34), and a central redirecting member (52) in order to be able to guide said carbon armor wires through a second curved passageway.
Claims
1. A guide wheel intended for laying a layer of carbon armor filaments around a tubular core to manufacture a flexible tubular pipe suitable for the transport of hydrocarbons, the guide wheel having both a central recess and an inner circular edge bordering the central recess and also a peripheral circular edge which extends coaxially at a distance from the inner circular border, the guide wheel comprising a plurality of guide assemblies capable of guiding a plurality of carbon armor filaments respectively in translation through the peripheral circular edge, the guide assemblies being mounted around the central recess to guide the carbon armor filaments when the tubular core is driven in translation through the central recess, while the guide wheel is driven in rotation in such a way that the carbon armor filaments can be simultaneously helically wound around the tubular core, wherein each of the guide assemblies comprises a peripheral return member mounted in the peripheral circular edge to guide the carbon armor filaments towards the inner circular edge along a first curved passageway and also a central return member mounted in the inner circular edge to guide the carbon armor filaments along a second curved passageway opposite to the wheel, wherein the peripheral return member and the central return member are connected together by means of a straight guide member, and wherein the peripheral return member and the central return member can be adjusted in rotation with respect to each other along the axis of the straight guide member.
2. The guide wheel as claimed in claim 1, wherein the straight guide member is telescopically adjustable.
3. The guide wheel as claimed in claim 1, wherein each of the guide assemblies further comprises an attachment plate pivotally mounted on the central return member and a member for adjusting the relative position of the central return member and the attachment plate.
4. The guide wheel as claimed in claim 1, wherein the peripheral return member comprises an upstream guide member intended to be attached through the peripheral circular edge.
5. The guide wheel as claimed in claim 4, wherein the upstream guide member comprises a rotationally mounted tubular guide end member, the tubular guide end member having an inlet slot.
6. The guide wheel as claimed in claim 1, wherein the central return member comprises a downstream guide member, the downstream guide member comprising a rotationally mounted downstream tubular guide member.
7. The guide wheel as claimed in claim 1, wherein the peripheral return member and the central return member of each of the said guide assemblies are adjusted to be in an extension of each other along a chord of the wheel.
8. A method for assembling an assembly for laying a layer of carbon armor filament around a tubular core to manufacture a flexible tubular pipe intended for the transport of hydrocarbons, the method comprising the steps of: providing a machine comprising at least one supporting wheel having a central passage opening to allow the passage of a tubular core through the at least one supporting wheel, the at least one supporting wheel comprising a plurality of bobbins capable of storing a plurality of carbon armor filaments so that the carbon armor filaments can be drawn in rotation around the tubular core, while the tubular core is driven in movement through the at least one supporting wheel to helically wind the carbon armor filaments onto the core; providing a guide wheel, the guide wheel having both a central recess and an inner circular edge bordering the central recess and also a peripheral circular edge which extends coaxially at a distance from the inner circular border, the guide wheel comprising a plurality of guide assemblies capable of guiding a plurality of carbon armor filaments respectively in translation through the peripheral circular edge, the guide assemblies being mounted around the central recess to guide the carbon armor filaments when the tubular core is driven in translation through the central recess, while the guide wheel is driven in rotation in such a way that the carbon armor filaments can be simultaneously helically wound around the tubular core, wherein each of the guide assemblies comprises a peripheral return member mounted in the peripheral circular edge to guide the carbon armor filaments towards the inner circular edge along a first curved passageway and also a central return member mounted in the inner circular edge to guide the carbon armor filaments along a second curved passageway opposite to the wheel, wherein the peripheral return member and the central return member are connected to the wheel, wherein the peripheral return member and the central return member are connected together by means of a straight guide member, and wherein the peripheral return member and the central return member can be adjusted in rotation with respect to each other along the axis of the straight guide member; and coaxially mounting the guide wheel on the at least one supporting wheel.
9. The assembly method as claimed in claim 8, further comprising providing an assembly frame comprising locking members capable of mounting and locking the guide wheel on the assembly frame.
10. The assembly method as claimed in claim 9, wherein the assembly frame further comprises a motor drive to manipulate the guide wheel.
11. The assembly method as claimed in claim 9, wherein the stage of fitting the guide wheel comprises the following stages: delivering the assembly frame to the vicinity of the machine; unlocking the locking members; installing the guide assemblies; adjusting the guide assemblies; fitting raised supports onto the at least one supporting wheel; and offering up the guide wheel to the at least one supporting wheel in order to attach it by the raised supports.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) Other features and advantages of the invention will be apparent from a reading of the following description of a particular embodiment of the invention provided indicatively but without limitation with reference to the appended drawings, in which:
(2)
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DETAILED DESCRIPTION OF THE EMBODIMENTS
(13)
(14) With reference to
(15) The machine comprises a supporting wheel 28 designed to be driven in rotation about its axis of symmetry A, which is the same as the axis of symmetry of tubular core 24. Guide wheel 26 is then mounted coaxially on the front surface 27 of supporting wheel 28 by means of struts 30 or raised supports. Struts 30 makes it possible to clear the length of the preforming heads which remain in place on the armoring head. After being fitted to supporting wheel 28 struts 30 can remain there without interference in the absence of guide wheel 26 when the winding machine is used for the purpose of laying steel armor wires. Struts 30 are attached to the supporting wheel by means of a plurality of attachment bolts. The guide wheel is itself attached to struts 30 through several electromechanical pistons associated with tightening components.
(16) Guide wheel 26 has a central recess 32 and an inner circular edge 34 which extends around central recess 32. It also has a peripheral edge 36 and a peripheral circular edge 38.
(17) Supporting wheel 28 has a rear surface 40 opposite front surface 27 in which bobbins 42, 44 of carbon armor filaments are respectively installed. Only two bobbins are shown in the axial cross-section in
(18) Thus bobbins 42, 44 are capable of delivering armor filaments 22 which pass through supporting wheel 28 at its peripheral edge to emerge respectively from peripheral border 38 of guide wheel 26. Armor filaments 22 then pass through guide assemblies 46 fitted on guide wheel 26 which provide an S-shaped passageway for the carbon armor filaments. Guide assemblies 46 will be described more particularly with reference to
(19)
(20) Peripheral return member 50 also comprises a guide pulley 60, or peripheral roller fairlead, having a radius which is preferably between 300 mm and 400 mm, for example 350 mm. It is arranged in relation to upstream tubular member 56 in such a way that the direction of the latter corresponds to a tangent to guide pulley 60. Peripheral return member 50 comprises an adjustment sleeve 62 which is of one piece with the end of the small limb of frame 51 and orientated in the extension of another tangent to guide pulley 60. In addition to this peripheral return member 50 is provided with a brake shoe 63 which makes it possible to hold the carbon armor filament if it should break while it is being laid.
(21)
(22) Reference will now be made again to
(23) Central return member 52 comprises a connecting plate 70 which is of one piece with connecting tube 64 and extends longitudinally leaving the internal space of the connecting tube unobstructed. Connecting plate 70 is then connected to a central arm 72 comprising a central roller fairlead 74, here comprising a portion of a disc, and a downstream guide member 76. The latter comprises an outlet end member 78, or tubular downstream guide member, or again outlet feeder head having a cross-section similar to that of inlet end member 58 of peripheral return member 50. It is also mounted so that it can rotate on downstream guide member 76. Downstream guide member 76 keeps outlet end member 78 in an extension of a tangent to central roller fairlead 74. Furthermore axis B of connecting tube 64 also extends along a tangent to central roller fairlead 74.
(24) In addition to this, guide assembly 46 comprises a fixing plate 68 pivotally mounted on central arm 72 about an axis which is substantially parallel and close to the axis B of connecting tube 64. Attachment plate 68 is also connected to central arm 72 at central roller fairlead 74 through an adjusting connecting rod 80. This adjusting connecting rod 80 makes it possible to hold attachment plate 68 and central arm 72 away from each other through an angle which for example comprises between 25? and 80?.
(25) The perspective view in
(26) As the result of tightening ring 66 the relative distance between the two return members 50, 52 can be adjusted by sliding connecting tube 64 within sleeve 62. In addition to this connecting tube 64 can be driven in rotation within sleeve 62 and thus the relative angular position of the two return members 50, 52 can also be adjusted. Thus it will be understood that a torsional movement can be applied to the armor filament about its central core between guide pulley 60 and central roller fairlead 74.
(27) With regard to attachment plate 68, which is mounted in a fixed position on inner circular edge 34 of guide wheel 26 as will be explained below, the relative angular position of central arm 72 can be adjusted using adjusting connecting rod 80. This relative angular position directly governs the torsional movement imposed on the armor filament.
(28) Reference will now be made to
(29) Each of guide assemblies 46 is mounted in this way, upstream tubular member 56 through peripheral circular edge 38, substantially perpendicularly to the mean plane defined by guide wheel 26 and attachment plate 68 provided with a clamp on inner circular edge 34 so that straight telescopic adjustment member 54 is orientated along a chord 81 of the circle defined by guide wheel 26 at an angle of for example between 20? and 45?. In accordance with the embodiment illustrated in
(30) Thus, first considering
(31) The relative positions of the different members have been described from a static point of view. Considering the winding machine illustrated in
(32) Each of the carbon armor filaments thus follow an S-shaped passageway on the front side of guide wheel 26 making it possible to preserve their mechanical properties and apply them to the tubular core in the same way as a polymer tape.
(33) In accordance with another object the invention also relates to a method of mounting an assembly for laying a layer of carbon armor filament around a tubular core to manufacture a flexible tubular pipe intended for the transport of hydrocarbons. To do this we start from an existing machine which can produce layers of steel armor wire on tubular cores. This machine comprises two coaxial supporting wheels located at a distance from each other and forming the armor heads. Thus two guide wheels as claimed in the invention are provided to fit out the two aforesaid supporting wheels respectively.
(34) In order to rationalize the preparation of machines an assembly frame 82 as shown in
(35) Thus during a first stage of assembly, frame 82 is delivered from a storage area to a preparation area located close to the manufacturing facility. In a second installation stage the locking members 88, 90 are unlocked so that the side surfaces of frame 82 can be unlocked so that the guide assemblies can be installed on guide wheels 84, 86. Assembly frame 82 is equipped with motor drives 85 which will drive the guide wheels in rotation on frame 82 in such a way that the guide assemblies can be installed on guide wheels 84, 86 one by one. In a third stage both the inclination of the guide assemblies in relation to the radii of the wheel and the angle with which the carbon armor filaments are laid are adjusted. The raised supports, which will be permanently fixed, are then installed on the front surface of the supporting wheels of the machine, and then the guide wheels are respectively placed on the supporting wheels to immobilize them there coaxially by means of the raised supports.
(36)
(37) The guide assembly comprises a peripheral return member 50' opposite a central return member 52' and straight telescopic adjusting member 54' connecting the two return members 50', 52'. Straight telescopic adjusting member 54' comprises a main tube 62'.
(38) Peripheral return member 50' has an upstream tubular part 56' capable of receiving an inlet end member not shown in
(39) Peripheral return member 50' comprises an upper roller fairlead 60' extending in an arc of a circle between upstream tubular member 56' and main tube 62'. Its radius of curvature is preferably between 300 mm and 400 mm. In addition to this it is partly supported by transverse framework 51'.
(40) Peripheral return member 50' is also provided with a brake shoe 63', or radiaflex stop located on upper roller fairlead 60' close to upstream tubular member 56' which makes it possible to hold the carbon armor filament.
(41) Thus a carbon armor filament may be threaded through upstream tubular member 56' to be supported on upper roller fairlead 60' and then directly use main tube 62' forming a first curved pathway. The carbon armor filament can then be drawn at high speed and guided over upper roller fairlead 60'.
(42) Central return member 52' comprises a central arm 72' directly attached to main tube 62' by means of a connecting tube 64' coaxially sleeved within main tube 62'. Connecting tube 64' is mounted so that it is free in rotation and translation within main tube 62'.
(43) In the prolongation of connecting tube 64', central arm 72' comprises a central roller fairlead 74' and an adjustable downstream guide member 76' which is itself mounted in a prolongation of central roller fairlead 74'. Downstream guide member 76' comprises both an outlet end member 78', or outlet feeder head and eccentric locking levers 94. Thus adjustable downstream guide member 76' is pivotally mounted on central arm 72' in a plane defined by central roller fairlead 74' and is capable of having its pivoting moment blocked by means of eccentric locking levers 94.
(44) Outlet end member 78' is mounted so as to rotate on downstream guide member 76'. Downstream guide member 76' holds outlet end member 78' in a prolongation of a first tangent to central roller fairlead 74. In addition to this main tube 62' and connecting tube 64' extend along a second tangent to central roller fairlead 74' which is substantially perpendicular to the former.
(45) Also the guide assembly comprises a first attachment plate 68' connected to central arm 72' at the side of central roller fairlead 74' through an adjusting connecting rod 80'. The latter is pivotally mounted on central arm 72' around an axis which is substantially parallel and close to the axis of connecting tube 64'. It is also pivotally mounted on first attachment plate 68'. Adjusting connecting rod 80' makes it possible to hold first attachment plate 68' and central arm 72' away from each other through an angle of for example between 30? and 80? as will be explained below. It also has first clamps 95.
(46) The guide device illustrated in
(47) Thus the carbon armor filament which extends longitudinally within main tube 62' and connecting tube 64' continues its travel until it is supported on central roller fairlead 74' and reaches outlet end member 78' following a second curved passageway. Outlet end member 78' which is rotationally mounted makes it possible to correct the last angular deviations in the carbon armor filament before it is laid onto tubular core 24.
(48) Connecting tube 64' is rotationally mounted at the end of main tube 62' and thus the relative angular position between the two return members 50', 52' can be adjusted. Thus a torsional movement can be applied to the armor filament about its central core between upper roller fairlead 60' and central roller fairlead 74'.
(49) Reference will now be made to
(50) Thus guide wheel 26' has a central recess 32' and two concentric rings mounted one within the other within central recess 32', a first inner one 104 and a second outer one 106. Thus the two rings respectively define an inner circular edge 108 and an outer circular edge 110. Second outer ring 106 is rotationally mounted within guide wheel 26', while first inner ring 104 is rotationally mounted within second outer ring 106. The guide wheel also has a peripheral circular edge 38'.
(51) Reference will now be made to a single guide assembly, although guide wheel 26', which is partly illustrated, only bears five for reasons of clarity in the drawing.
(52) Thus second attachment plate 96 is mounted in a fixed position in outer circular edge 110 by means of second clamp 98, while first attachment plate 68' is mounted in a fixed position in inner circular edge 108 through first clamp 95. The same applies to all the guide assemblies mounted on guide wheel 26'.
(53) In this way, when straight telescopic adjusting members 54' have to be orientated in a plane which is substantially parallel to the mean plane defined by guide wheel 26', the two rings 104, 106, which are of one piece with each other, are caused to rotate within guide wheel 26'. In this way connecting tubes 64' are simultaneously drawn in translation in relation to the inside of their main tube 62' as straight telescopic adjusting members 54' become orientated.
(54) When it is a question of angularly orientating central return members 52' in relation to peripheral return members 50', outer ring 106 is held in a fixed position in relation to guide wheel 26' while inner ring 104 is driven in rotation in relation to outer ring 106. In this way the relative movement between first attachment plates 68' respectively in relation to their central arm 72' causes central arm 72' to pivot as a result of adjusting connecting rod 80'.
(55) In this way the carbon armor filaments are simultaneously drawn through guide wheel 26' and the corresponding guide assemblies, and can be adjusted simultaneously and by the same amount as a result of rings 104, 106 before starting to be wound helically with a long pitch around tubular core 24.
(56)
(57) Thus, and as described above for the preparation of machines, the successive stages in the mounting of the guide assemblies will now be described.
(58) In a first stage of assembly frame 112 is brought from a storage area to a preparation area located close to the machine. In a second assembly stage the storage spaces are disconnected in order to create space between first part 114 and the two side portions 116, 118 of the assembly frame thus allowing the operator sufficient space to move and easily install the guide assemblies on said guide wheels 26'. Assembly frame 112 is provided with a motor drive by means of which attachment plates 120, 121 and consequently the guide wheels can be driven in rotation on frame 112 in such a way that the guide assemblies can be installed on the said guide wheels one by one. In a third stage both the inclination of the guide assemblies in relation to the radii of the wheel are adjusted by means of outer ring 106 and the angle of lay of the carbon armor filaments is adjusted by means of inner ring 104. Subsequently the raised supports which will remain permanently in place on the front of the supporting wheels of the machine are installed, and then the guide wheels are respectively fitted onto the supporting wheels in order to immobilize them there coaxially by means of the raised supports.