Valve bridge with internal oil transportation
10094250 ยท 2018-10-09
Assignee
Inventors
Cpc classification
F01L1/32
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01L1/181
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01L1/46
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01L1/146
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01L1/2411
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01L2001/2444
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01L2001/054
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01L2810/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01L2301/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F01L1/18
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01L1/24
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
A valve bridge is disclosed for use with an internal combustion engine. The valve bridge may include a body with a central cavity formed in a center portion of the body for receiving a hydraulic lash adjuster, and opposing first and second lateral extensions on opposite sides of the central cavity. The valve bridge may further include a first bore in the first extension for receiving a first valve stem, and a second bore in the second extension for receiving a second valve stem. The valve bridge may also include a first internal groove in a wall of the central cavity configured to receive fluid, as well as a first internal passage in the body that extends from the first internal groove toward the first bore. In addition, the first internal passage may extend from a higher gravitational point within the body to a lower gravitational point within the body.
Claims
1. A valve bridge, comprising: a body having a central cavity formed within a center portion of the body for receiving a hydraulic lash adjuster, and opposing first and second lateral extensions on opposite sides of the central cavity, the first extension having a first bore for receiving a first valve stem and the second extension having a second bore for receiving a second valve stem; a first internal groove in a wall of the central cavity configured to receive fluid; a first internal passage in the body that extends from the first internal groove toward the first bore, the first internal passage extending from a higher gravitational point within the body to a lower gravitational point within the body; and a second internal groove within the central cavity wall and wherein the first and second internal grooves of the central cavity wall extend from a higher gravitational point within the cavity to a lower gravitational point within the cavity.
2. The valve bridge of claim 1, further comprising a fluid collection pocket disposed between the central cavity wall and a top surface of the valve bridge, and wherein the fluid collection pocket is in fluid communication with the first and second internal grooves of the central cavity wall.
3. The valve bridge of claim 1, further comprising a second internal passage in the body that extends from the second internal groove within the central cavity wall toward the second bore, the second internal passage extending from a higher gravitational point within the body to a lower gravitational point within the body.
4. The valve bridge of claim 3, wherein the first and second internal passages are in fluid communication with the first and second bores.
5. The valve bridge of claim 4, further comprising a removable sleeve insert disposed within each of the first and second bores and configured to receive a corresponding valve stem, the sleeve inserts having at least one top wall sleeve groove in fluid communication with a side wall sleeve groove.
6. The valve bridge of claim 1, further comprising opposing first and second top grooves that extend along a top surface of the valve bridge from the central cavity toward the first and second bores of the lateral extensions.
7. The valve bridge of claim 6, wherein the first top groove is in fluid communication with the first bore and the second top groove is in fluid communication with the second bore.
8. An engine assembly including at least two engine valves, the engine assembly comprising: a valve bridge comprising a central cavity extending into a center portion of the valve bridge, and lateral extensions on opposite sides of the central cavity, the lateral extensions each having a bore for receiving a corresponding valve stem of the engine valves; a hydraulic lash adjuster disposed within the central cavity of the valve bridge; internal grooves in the valve bridge between a central cavity wall and the hydraulic lash adjuster, the grooves configured to receive leaked hydraulic fluid from the hydraulic lash adjuster, wherein the internal grooves extend from a higher gravitational point to a lower gravitational point; and internal passages in the valve bridge in fluid communication with the internal grooves, the internal passages extending from the central cavity through a portion of the lateral extensions and in fluid communication with the bores.
9. The engine assembly of claim 8, wherein the internal passages extend from a higher gravitational point to a lower gravitational point.
10. The engine assembly of claim 8, further comprising at least one fluid collection pocket disposed between the central cavity wall and a top surface of the valve bridge, and wherein the fluid collection pocket is configured to receive hydraulic fluid leaked from the hydraulic lash adjuster and is in fluid communication with the internal grooves.
11. The engine assembly of claim 8, further comprising opposing top grooves of the valve bridge that extend along a top surface of the valve bridge from the central cavity toward the bores of the lateral extensions.
12. The engine assembly of claim 8, further comprising a sleeve insert disposed within each of the bores of the valve bridge lateral extensions and configured to receive a corresponding valve stem, the sleeve inserts having at least one top wall sleeve groove in fluid communication with a side wall sleeve groove, and wherein the sleeve inserts are configured to direct hydraulic fluid within and out of the bores.
13. The engine assembly of claim 8, further comprising a fluid flow path for hydraulic fluid leaked from the hydraulic lash adjuster, the fluid flow path extending from the internal grooves between the central cavity wall and the hydraulic lash adjuster to the internal passages of the lateral extensions and to the bores of each lateral extension.
14. The engine assembly of claim 13, wherein the fluid flow path directs fluid from a higher gravitational point to a lower gravitational point.
15. A sleeve insert configured to be removably disposed in a bore of a valve bridge assembly and to receive a valve stem, the sleeve insert comprising: a substantially cylindrical body having a closed top wall, an open bottom and a substantially cylindrical side wall; at least one groove in the top wall that is in fluid communication with a groove in the cylindrical side wall.
16. The sleeve insert of claim 15, further comprising at least two grooves disposed perpendicular to each other in the top wall, each groove in fluid communication with a groove in the substantially cylindrical side wall.
17. The sleeve insert of claim 15, further comprising a central opening through the top wall.
18. The sleeve insert of claim 15, wherein an outer surface of the substantially cylindrical body is configured to be press-fitted into the bore.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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(7) While the following detailed description will be given with respect to certain illustrative embodiments, it should be understood that the drawings are not necessarily to scale and the disclosed embodiments are sometimes illustrated diagrammatically and in partial views. In addition, in certain instances, details which are not necessary for an understanding of the disclosed subject matter or which render other details too difficult to perceive may have been omitted. It should therefore be understood that this disclosure is not limited to the particular embodiments disclosed and illustrated herein, but rather to a fair reading of the entire disclosure and claims, as well as any equivalents thereto.
DETAILED DESCRIPTION
(8) The present disclosure is directed to a valve bridge for an internal combustion engine. While the disclosed embodiments of valve bridges have particular advantages when employed in engines having cylinders arranged in a V configuration, the disclosed valve bridges may be used in engines having cylinders in an in-line configuration, a radial configuration, opposing-piston configuration, etc. In addition, the disclosed embodiments of valve bridges may be employed in gas or diesel-based internal combustion engines of any size and with any number of cylinders. Although not shown in the Figures, it should be appreciated that the internal combustion engine may include an engine block defining a plurality of cylinders. Each cylinder contains a piston that reciprocates therein. Each piston is connected to a common crankshaft through a connecting rod, such that the reciprocating movement of the pistons turns the crankshaft. Thus, the linear movement of the pistons may be translated into rotational motion to produce useful work in a machine with which the internal combustion engine is associated. Engines employing the disclosed valve bridges may be used to power any machine or other device, including on-highway trucks or vehicles, off-highway trucks or machines, earth moving equipment, generators, aerospace applications, locomotive applications, marine applications, pumps, stationary equipment and other engine powered applications.
(9) In engines having cylinders disposed in the V configuration, the cylinders are aligned in two separate planes or banks disposed in a V manner such that they may create about a 45 degree angle when viewed from the axis of the crankshaft. Therefore, elements of a valve train for a V-engine, including valves, valve stems, valve rotators and valve bridges, may be at about a 22.5 degree angle with respect to the vertical axis. This angle defined by the banks may be slightly or significantly larger, for example, an angle between about 60 and about 90 degrees. Accordingly, the elements of a valve train associated with such a configuration may also be disposed at a larger angle with respect to the vertical axis. Alternatively, the angle defined by the banks may be smaller, depending on the specific application. For the purpose of this disclosure, when referencing the inboard or outboard side of a valve bridge, the inboard side is the side closest to the vertical while the outboard side is the side furthest from the vertical. As such, in a V-engine configuration, a valve bridge inboard side 6 is positioned at a higher gravitational point than an outboard side 8, as depicted in the valve train 10 of
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(12) The hydraulic lash adjuster 38 may be a sub-assembly of components that make up a single integral unit within the valve bridge 36 or may be a replaceable cartridge-style, centrally located hydraulic lash adjuster. The lash adjuster 38 may interrupt a top surface 70 of the valve bridge 36 by being inserted into the cavity 44 of the central portion 40 of the valve bridge body. The hydraulic lash adjuster 38 components may include, among other things, an adjuster sleeve 72, a plunger 74 and a check valve assembly 75. The adjuster sleeve 72 may be a hollow body that is loosely fitted (or press-fitted in some applications) into the central cavity 44. The plunger 74 may be slidingly disposed within the adjuster sleeve 72. The check valve assembly 75 may be disposed between internal ends of the adjuster sleeve 72 and the plunger 74. A worn lash adjuster 38 may be removed from the valve bridge 36 by inserting a removal tool into the drain passage 52 and pushing upward on the closed bottom of the adjuster sleeve 72. It should be noted that in some embodiments and/or applications, the worn lash adjuster 38 may slide out of the valve bridge 36 without the use of a removal tool. A replacement lash adjuster may then be inserted back into the central cavity 44. The exterior of the adjuster sleeve 72 may be stepped so as to generally match the stepped profile of the cavity 44, and the interior of the adjuster sleeve 72 may mimic the exterior. The plunger 74 may be slidingly received within the larger interior diameter of the adjuster sleeve 72, while the check valve assembly 75 may be press-fitted into the smaller interior diameter. The check valve assembly 75 may take any conventional configuration known in the art, and function to selectively allow fluid from within the plunger 74 to enter a hydraulic chamber of the adjuster sleeve 72 below a rim of the plunger 74. This fluid may then become trapped in the lower hydraulic chamber of the adjuster sleeve 72 and facilitate load transfer from a rocker arm to valves.
(13) An external end surface 78 of the plunger 74 may protrude a distance out of the adjuster sleeve 72 and may function as the planar engagement surface of the valve bridge assembly with a button, for example, of a rocker arm (not shown). A lubrication passage 80 may extend from this engagement end surface 78 through the closed end of the plunger 74 to an interior of the plunger 74. The lubrication passage 80 may function to direct pressurized lubricant from a rocker arm into the lash adjuster 38. During operation of the engine and the lash adjuster 38, fluid may exit the lash adjuster 38 at an open end 82 of the adjuster sleeve 72 thereby creating a fluid flow path 84 out of the hydraulic lash adjuster 38 and into the valve bridge 36, as described in detail below.
(14) As also illustrated in
(15) The fluid flow path 84 is described with reference to
(16) Each internal groove 106 may ultimately connect to and be in fluid communication with an internal passage 110 that extends away from the central cavity 44 through the lateral extensions 42. The internal passages 110 may direct fluid from the internal grooves 106 to the passages 88 between the fluid reservoirs 86 and the bores 58 of the lateral extensions 42. The internal passages 110 may be drilled through the valve bridge 36 starting from the central cavity 44 and through the lateral extensions 42 until reaching the passages 88. Alternatively, the internal passages 110 may be drilled through the valve bridge 36 starting from the inboard and outboard sides 32, 34 of the valve bridge 36, through the passages 88 and toward the cavity 44 until ultimately connecting with the internal grooves 106 in the cavity wall 108. In the latter case, a pin 116 may be inserted into outer ends of the internal passages 110, thereby closing the passages 110 to the inboard and outboard sides 32, 34 of the valve bridge 36. As is the case with the internal grooves 106, the internal passages 110 extend from a higher gravitational point to a lower gravitational point irrespective of their direction toward inboard or outboard sides 32, 34 of the valve bridge 36. As depicted in
(17) Both of the fluid flow paths 84, 90 described thus far may arrive to the fluid passage 88 where they merge before being delivered to the bore 58, the sleeve insert 60 therein, and ultimately to the valve stem 66 and the valve rotator 68 associated therewith. This fluid flow path is represented in
(18) As best illustrated in
(19) The fluid passage 88 may have a diameter larger than that of the opening 124 of the sleeve insert 60 with which it is axially aligned. In this configuration, a portion of the top wall 126 of the sleeve insert 60 may be visible from an upper side of the valve bridge 36 (i.e., through the fluid collection reservoir 86 and the passage 88). As such, a sleeve removal tool may be inserted through the collection reservoir 86 and the passage 88 and used to push on the top wall 126 of the sleeve insert 60, thereby dislodging the sleeve insert 60. While sleeve inserts 60 are removable and replaceable, the sleeve insert 60 may have a hardness of about the same as a hardness of the corresponding gas exchange valve stem, such that the wear caused by relative movements there between is reduced.
(20) To aid in manufacturing and installation of the disclosed valve bridge 36, opposite sides of the valve bridge 36 or the lateral extensions 42 may be substantially identical. Specifically, each lateral extension 42 may include similarly disposed top grooves 76, internal passages 110, fluid collection reservoirs 86, passages 88 and bores 58. Likewise, the fluid collection pockets 100 and the internal grooves 106 of the central cavity 44 may be duplicated, opposite each other, on each side of the cavity 44. Oil leaked from the hydraulic lash adjuster 38 may be collected in either pocket 100 before being directed through the internal grooves 106, albeit the pocket disposed at a lower gravitational point may collect larger volumes of oil. As such, the disclosed valve bridge 36 is substantially symmetrical in shape and functionality.
INDUSTRIAL APPLICABILITY
(21) The disclosed valve bridge may have applicability with gas or diesel-based internal combustion engines. Such engines employing the disclosed valve bridge may be used to power any machine or other device, including on-highway trucks or vehicles, off-highway trucks or machines, earth moving equipment, generators, aerospace applications, locomotive applications, marine applications, pumps, stationary equipment and other engine powered applications. Further, the valve bridge may be used to lift multiple gas exchange valves (e.g., intake valves and/or exhaust valves) at the same time and by the same amount. The valve bridge may have easily replaceable components, which allow it to be renewed and reused, resulting in lower operating costs for the engine owner.
(22) While the disclosed valve bridge offers particular advantages when employed in engine assemblies having cylinders arranged in a V configuration, the disclosed valve bridge may be employed in any other engine assembly having any number of cylinders. Because nearly all engine components function more efficiently and incur less wear and tear when well lubricated, the present disclosure is directed to a valve bridge that provides additional oil or fluid flow paths on and within the valve bridge for such a purpose. Specifically, the presently disclosed valve bridge provides for transportation of oil along a sloping top surface of the valve bridge and from a centrally located lash adjuster through lateral extensions to both an inboard and outboard side of the valve bridge. In all cases, the disclosed fluid flow paths are directed from a higher gravitational point to a lower gravitational point, thereby allowing fluid flow using gravity and at normal atmospheric pressure, even in V-engine configurations where the inboard components are elevated relative to the outboard components.
(23) Many of the conventional components of a valve train of an internal combustion engine in the V configuration, including the valve bridge and valve stems, may be disposed at about a 22.5 degree angle to the vertical axis. As described above, this angle may be more or less, depending on the exact configuration of the cylinder banks. Therefore, in conventional valve bridges, non-pressurized oil, such as that which is leaked from a hydraulic lash adjuster 38, may tend to flow toward and accumulate on the outboard side 34 of the valve bridge 36 due to the lower gravitational position of the outboard side 34. The presently disclosed valve bridge 36 includes fluid flow paths 84, 90, 118 that provide oil leaked from the lash adjuster 38, as well as oil splashed or otherwise received onto the top surface 70 of the valve bridge 36, to flow using gravity and under atmospheric pressure from a more central location on the valve bridge 36 to the bores 58 on both inboard and outboard sides 32, 34. Within the bores 58, the oil may be distributed in various directions to the valve stems 66 and the valve rotators 68 via the sleeve inserts 60 disposed within the bores 58.
(24) With regard to the fluid flow path 84, during normal operation of the engine and the centrally localized hydraulic lash adjuster 38, oil leaks at atmospheric pressure out of the open end 82 of the adjuster sleeve 72 from between the adjuster sleeve 72 and the plunger 74 of the hydraulic lash adjuster 38. As best depicted in
(25) With regard to the fluid flow path 90, during normal operation of an internal combustion engine, oil may be splashed onto or otherwise received onto the top surface 70 of the valve bridge 36 of an engine assembly. This oil may also flow to both the inboard and outboard sides 32, 34 of the valve bridge 36 through the top grooves 76 in the top surface 70. Specifically, the top grooves 76 direct oil on the downwardly-sloped top surface 70 from a more centralized area of the valve bridge 36 to the fluid collection reservoirs 86 on the lateral extensions 42. Because the top grooves 76 partially extend from a higher gravitational point to a lower gravitational point, the oil therein may be delivered to the reservoirs 86 using gravity and at normal atmospheric pressure. This gravitational flow of oil may be achieved on both the inboard and outboard sides 32, 34 of the valve bridge 36, even when the valve bridge 36 is inclined for V-engine configurations. Oil in the fluid flow path 90 is further received in the passages 88 where it merges with the fluid flow path 84 before ultimately being delivered to the bores 58 and the sleeve inserts 60 in the lateral extensions 42.
(26) Oil received in the passages 88 of the valve bridge 36 may then be distributed to the valve stems 66 and the valve rotators 68 along the fluid flow path 118. As best illustrated in
(27) The improved valve bridge 36 disclosed herein overcomes a problem presented by conventional valve bridges having centrally located hydraulic lash adjusters, i.e., the hindrance of oil flow to the inboard side of the valve bridge due to its higher gravitational position in V-engine designs. Specifically, the improved valve bridge 36, having internal grooves 106, internal passages 110, top grooves 76 and sleeve inserts 60, which direct fluid flow from a higher gravitational point to a lower gravitational point, guarantee the supply of oil under gravity to both the inboard and outboard sides 32, 34 of the valve bridge 36 and valves, even when the valve bridge 36 and valves are inclined in a V-engine configuration. In turn, the valve bridge 36 is less vulnerable to the wear and damage that may be incurred from a lack of proper lubrication on the inboard side 32. In addition, the disclosed valve bridge 36, having a substantially symmetrical design and functionality, avoids any risk of dysfunction from incorrect installation/orientation of the valve bridge 36. Further, because the valve bridge 36 may be easily renewed or repaired by replacing the sleeve inserts 60, as well as the lash adjuster 38, the overall operating cost of the internal combustion engine may be lowered. Specifically, the valve bridge 36 may be reused, thereby reducing the number of replacement parts and service required.
(28) All references to the disclosure or examples thereof are intended to reference the particular example being discussed at that point and are not intended to imply any limitation as to the scope of the disclosure more generally. Also, it will be apparent to those skilled in the art that various modifications and variations can be made to the valve bridge of the present disclosure without departing from the scope of the disclosure. Other embodiments will be apparent to those skilled in the art from consideration of the specification and practice of the embodiments disclosed herein. It is intended that the specification and examples be considered as exemplary only, with a true scope of the disclosure being indicated by the following claims.