Automated FTIR Spectrometer
20180284030 ยท 2018-10-04
Inventors
- Luke Michael Smith (Buckinghamshire, GB)
- Brad Cann (Berkshire, GB)
- Peter Stanley Rose (Buckinghamshire, GB)
- David Fisher (Berkshire, GB)
- Juan Abelaira (Berkshire, GB)
- Philip Maurice Martineau (Berkshire, GB)
Cpc classification
International classification
Abstract
A system for placing a sample at a predefined measurement location for measuring an optical property of that sample. The apparatus includes a measurement platform for supporting the sample at the measurement location, the measurement platform having an orifice therein beneath the measurement location, and a nozzle configured to retain the sample therein when a vacuum is applied to the nozzle. The sample is contacted by the nozzle, and a vacuum is applied to the nozzle so that the sample is retained therein by air pressure. The nozzle with the sample retained therein is then transported to the measurement location. The vacuum at the nozzle is disabled to release the sample from the nozzle, and a vacuum is applied to the orifice in the measurement platform so as to retain the sample on the measurement platform. The nozzle is then retracted away from the measurement platform.
Claims
1. An apparatus for placing a sample at a predefined measurement location for measuring an optical property of that sample, comprising: a measurement platform for supporting the sample at the measurement location, the measurement platform having an orifice therein beneath the measurement location; a nozzle configured to retain the sample therein when a vacuum is applied to the nozzle; a nozzle vacuum system for selectively applying a vacuum to the nozzle; a transport mechanism for moving the nozzle with the sample retained therein to the measurement location; a measurement vacuum system for selectively applying a vacuum to the orifice in the measurement platform so as to retain the sample at the measurement location; and a control system configured to control the nozzle vacuum system, measurement vacuum system and transport mechanism such that, when the sample has been transported to the measurement location by the nozzle: the measurement vacuum system applies a vacuum to the orifice and the nozzle vacuum system cuts off the vacuum from the nozzle; and the transport mechanism retracts the nozzle away from the measurement platform leaving the sample retained in place by the measurement vacuum system.
2. The apparatus of claim 1, wherein the control system is further configured, when a measurement of the sample has been obtained: to cause the transport mechanism to advance the nozzle to contact the sample at the measurement location; to cause the nozzle vacuum system to apply the vacuum to the nozzle and the measurement vacuum system to cut off the vacuum to the orifice; and to cause the transport mechanism to transport the nozzle with the sample retained therein away from the measurement location.
3. The apparatus of claim 1, wherein the nozzle vacuum system and measurement vacuum system together comprise a pump for supplying a vacuum, and a diverter valve for applying the vacuum to either the nozzle or the orifice.
4. The apparatus of claim 1, further comprising a measurement instrument including a measurement chamber within which is located the measurement platform, the measurement chamber being configured so that it can be purged of water vapour.
5. The apparatus of claim 4, wherein the measurement chamber is configured to be flooded by a dry gas to a pressure higher than atmospheric pressure, and comprises an entry hole through which the nozzle with the sample retained therein can pass to reach the measurement location.
6. The apparatus of claim 4, further comprising a movable stage to which the measurement instrument or transport mechanism is mounted to enable precise adjustment of the relative locations of the measurement platform and the transport mechanism.
7. The apparatus of claim 4, wherein the measurement instrument is a spectrometer, optionally an absorption spectrometer, and optionally an FTIR spectrometer.
8. The apparatus of claim 1, wherein the transport mechanism comprises a pivotable arm from which is suspended a vacuum wand, the nozzle being provided in a distal end of the vacuum wand.
9. The apparatus of claim 1, further comprising an orientation unit for orientating samples into a suitable orientation for insertion into the nozzle prior to transportation to the measurement location.
10. The apparatus of claim 1, wherein the sample is a gemstone, optionally a cut gemstone.
11. The apparatus of claim 1 wherein the control system is configured to cause the transport mechanism to transport the sample to one of a plurality of dispensation points following the measurement, the dispensation point chosen in dependence on the outcome of the measurement.
12. The apparatus of claim 1, further comprising a tool for assisting with calibration of relative alignment of the nozzle and measurement platform, the tool comprising a cap configured to be located over the nozzle and held in place by the nozzle vacuum system, and a spigot extending from a distal end thereof and configured for insertion into the orifice when the nozzle and orifice are aligned.
13. A measurement instrument for measuring an optical property of a sample at a measurement location, comprising: a generally sealed measurement chamber configured so it can be purged of water vapour; a measurement platform within the measurement chamber for supporting the sample at the measurement location, the measurement platform having an orifice therein beneath the measurement location; a measurement vacuum system for selectively applying a vacuum to the orifice in the measurement platform so as to retain the sample at the measurement location following delivery to the measurement location by a vacuum nozzle; and an optical system for transmitting light to the measurement location and detecting light emitted from or passing through the measurement location so as to obtain a measurement of the optical property of the sample.
14. The measurement instrument of claim 13, further comprising an entrance hole in the measurement chamber to provide access to the measurement platform for the sample retained within the vacuum nozzle.
15. A method of placing a sample at a measurement location for measuring an optical property of the sample, comprising: contacting the sample with a nozzle; applying a vacuum to the nozzle so that the sample is retained therein by air pressure; transporting the nozzle with the sample retained therein to the measurement location, the measurement location being on a measurement platform having an orifice therein; disabling the vacuum at the nozzle to release the sample from the nozzle; applying a vacuum to the orifice in the measurement platform so as to retain the sample on the measurement platform; and retracting the nozzle away from the measurement platform.
16. The method of claim 15, wherein the steps of disabling the vacuum at the nozzle and applying the vacuum to the orifice are carried out substantially simultaneously by diverting a vacuum supply from the nozzle to the orifice.
17. The method of claim 15, further comprising taking an optical measurement of the sample at the measurement location.
18. The method of claim 17, further comprising, following the measurement: advancing the nozzle to contact the sample on the measurement platform; disabling the vacuum to the orifice to release the sample from the measurement platform; applying a vacuum to the nozzle so as to retain the sample therein; transporting the sample to a dispensation point; and disabling the vacuum to the nozzle to dispense the sample.
19. The method of claim 18, further comprising applying positive gas pressure to the nozzle when dispensing the sample.
20. The method of claim 14, wherein the sample is a cut gemstone.
21. A method of calibrating alignment of a nozzle for transporting a sample to a measurement location with said measurement location, comprising: placing an alignment tool having a cap and a spigot extending from a distal end thereof over said nozzle; applying a vacuum to the nozzle so that the cap is retained thereon by air pressure; transporting the nozzle with the cap retained thereon towards the measurement location, the measurement location being on a measurement platform having an orifice therein; determining that the nozzle and measurement platform are correctly aligned if the spigot enters the orifice.
22. The method of claim 21, further comprising adjusting the position of the nozzle until the spigot is able to enter the orifice.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0032] Some preferred embodiments of the invention will now be described by way of example only and with reference to the accompanying drawings, in which:
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DETAILED DESCRIPTION
[0043]
[0044] The assembly 101 comprises a gemstone orientation unit 102 arranged next to a spectrometer 201 on a common mounting plate 103.
[0045] The gemstone orientation unit is similar to that described in WO 2012/146913 and is designed to orientate gemstones table down. Melee or other small stones are poured into a hopper 104 and pass through a pair of rollers 105. The speed of the rollers 105 is configured to separate out the stones so they pass through substantially one at a time. The stones are then directed onto a rotating disc 106 (shown more clearly in WO 2012/146913). The disc 106 rotates clockwise and provides a circular travelling path, passing the stones through an agitator (shown more clearly in WO 2012/146913). The agitator comprises a pair of opposed parallel vertical walls which form a semi-circular channel 107. The walls are connected to an oscillator 108 which oscillates the walls with sufficient magnitude and frequency that they collide with the stones on the travelling path, with sufficient force to knock them onto their table facet if they are not already that way aligned, but not enough force to knock them off their table facet.
[0046] A camera coupled to a processing unit (not shown) identifies when a stone on the rotating disc 106 reaches a handling area 109, at which point the rotation of the disc 106 and oscillation of the agitator is temporarily halted. The processing unit confirms that the stone is indeed orientated table-down and, if so, a vacuum wand 110 suspended from a pivotable arm 112 and culminating in a nozzle 111 at its distal end is moved to the handling area, and vacuum applied to pick up the stone. The pivotable arm 112 then swings to transport the stone to the spectrometer 201, where it is placed in a measurement chamber as described in more detail below. Following measurement by the spectrometer, the stone is again picked up by the vacuum nozzle 111 of the wand 110 and transported to one of a number of dispensation points 113, chosen in dependence on the measurement made by the spectrometer 201. Below each dispensation point is a channel which leads to one of a number of bins 114. Stones may be dispensed to different bins on the basis of categories which may include, for example: not diamond material, natural diamond, diamond, refer for further tests, although it will be appreciated that sorting can be determined by any measured properties.
[0047] The spectrometer 201 comprises a measurement platform 202 within a measurement chamber 203. The walls of the measurement chamber are generally not shown in
[0048]
[0049] Within the measurement chamber is provided a set of reflective elements 701 for directing a beam of light from a source (not shown) onto one of the ellipsoidal mirrors and thus to the measurement location (and into a sample when placed on the measurement platform 102), as shown in
[0050] As can be seen from
[0051] The spectrometer 201 is mounted on an x-y adjustment stage 212 which enables its location to be controlled very accurately to ensure that stones transferred from the handling area can be reliably placed on the measurement platform 202 at the correct measurement location optimised for alignment with light in the spectrometer 201. If the whole instrument is made as a single unit the x-y stage may not be necessary, but its presence makes it possible to combine the spectrometer with any system capable of delivering samples repeatably using a vacuum nozzle. It will be appreciated that (depending on the size of spectrometer) it may be more appropriate to mount the gemstone orientation unit 102 on an x-y adjustment stage, so that the gemstone orientation unit 102 moves while the spectrometer 201 remains stationary. As long as it is possible for relative movement between the spectrometer 201 and gemstone orientation unit 102 it is possible to optimise placement of the stones for correct alignment. It may also be appropriate to mount the gemstone orientation unit directly onto a spectrometer casing (rather than the common mounting plate 103), optionally incorporating an x-y adjustment stage into the mounting.
[0052] In use, the measurement chamber 203 of the spectrometer 201 is purged to ensure removal of all water vapour. This may be done, for example, by purging with dry air or with dry nitrogen. A slight overpressure may be maintained to ensure that no water vapour can enter through the small hole 501 between the mirrors 204, 205. The spectrometer may also be calibrated at this stage by obtaining a spectrum with no stone at the measurement location. The vacuum wand 110 is then used to transport a gemstone from the orientation unit 102 to the spectrometer 201. Initially, the wand is lowered towards a gemstone located at the handling area 109 of the orientation unit 102 until the nozzle 111 contacts the stone, and a vacuum is applied to the nozzle 111. Air pressure causes the stone to be retained in the nozzle 111, and the wand 110 is raised and the pivotable arm 112 swung until that the wand is located above the measurement location (i.e. above the orifice 209 in the measurement platform 202 of the spectrometer). The nozzle 111 is then lowered until the stone contacts the measurement platform 202. At this point the stone should be retained within the nozzle 111, with its table facet covering the orifice 209 in the measurement platform 202.
[0053] While the nozzle 111 remains in place (thereby ensuring precise positioning of the stone on the measurement platform 202 at the measurement location), a vacuum is applied through the bore of the cylinder 207 to the orifice 209 in the measurement platform 202, and the vacuum applied to the nozzle 111 is disabled. The stone is now held in place on the measurement platform by air pressure because of the vacuum underneath. This allows the wand 110 and nozzle 111 to be retracted whist the stone is retained at the measurement location by the vacuum applied through the measurement platform. This has the desirable benefit of maintaining good sample placement accuracy.
[0054] The spectrometer 201 is then operated to obtain spectroscopic measurements of the stone. In the example shown, the spectrometer is a FTIR spectrometer: light from a source (not shown) enters the spectrometer, passes through the sample under investigation, and is directed towards a detector (not shown). Information from the detected light is passed to a processor so as to generate an infra-red absorption spectrum.
[0055] Once the spectroscopic measurements have been taken, the nozzle 111 is again lowered until it contacts the stone and the stone is contained within a recess of the nozzle. A vacuum is re-applied to the nozzle 111, and removed from the orifice 209 in the measurement platform 202. The wand 110, with the stone held in place in the nozzle by air pressure, is then retracted away from the measurement platform.
[0056] A decision as to the provenance of the gemstone can be made by the processor on the basis of the absorption spectrum. Examples include a determination that the stone is not diamond, or that the stone is natural diamond, or that the stone includes diamond material but further tests are necessary to determine whether or not it is natural. Further examples of suitable analysis and decision making can be found in WO 2013/186261. The pivotable arm 112 then swings to transport the stone to one of the dispensation points 113, chosen on the basis of the decision made by the processor, and the vacuum to the nozzle is disabled so that the stone is released and delivered to an appropriate bin 114. Optionally it is possible to apply a small positive air pressure to cause the stone to be gently ejected from the vacuum wand. This is particularly useful if the stone has acquired an electrostatic charge or has a greasy contamination or similar which would otherwise cause it to be retained in the vacuum wand owing to the weight of the stone not being sufficient to overcome these effects and cause the stone to drop. In such cases it is possible to use the exhaust from the vacuum pump to apply this pressure thereby avoiding the need for an additional pump. This beneficial arrangement may be realised by means of a single additional valve.
[0057] When making spectroscopic measurements it is desirable to ensure that the measurement platform 202 is as small as possible (commensurate with being able to support the sample) to ensure that any light collected from the measurement area has passed through the stone; if the platform is larger than the sample then some detected light will not have passed through the sample. This will have an adverse effect on acquired spectra.
[0058] Furthermore, in an automated system it is advantageous to be able to acquire reference or background spectra during a measurement cycle without manual intervention. To do this, and avoid additional robotics, the platform needs to be used as a reference mirror. As discussed previously, there is a requirement to apply a vacuum to the measurement platform. This implies that the platform, and so reference mirror, will need to include an orifice. The platform with the orifice is used as a reference mirror in collection of background spectra when no sample is on the platform. It is possible to subtract the same background spectrum from the spectra of all samples in a batch of samples but there is a risk that the shape of the actual background spectrum could drift over the timescale of many sample measurements. To reduce the associated risk of distortion of spectra it is possible to record background spectra after collection of each sample spectrum. This may be achieved in the time interval during which the removal of one sample and placement of the next.
[0059] In order to maximise the applied vacuum it would be desirable to have as large an orifice as possible, thereby minimising any airflow constriction. However, the larger the orifice, the more intense the artefacts that will be introduced into each spectrum as a result. It is therefore desirable to optimise the size of the orifice through which this vacuum is applied, whilst also minimising the adverse effects on the acquired spectra.
[0060] As discussed above, the control of the vacuum may be handled by solenoid valves 210, 211. These can enable vacuum to be switched between the orifice 209 in the measurement platform and the nozzle 111 using a simple diverter or changeover valve. In this configuration vacuum is applied either to the nozzle or the platform but it is not possible (without an additional valve) to completely disable the vacuum. This allows the scheme to be implemented at very modest cost provided the leakage caused by the permanent use of vacuum is acceptable. Given that the orifice in the platform of the spectrometer is made as small as possible in order not to compromise the acquired spectra this leakage is acceptable.
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[0063] Both
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[0076] As discussed above, it is important that placement of the stone at the measurement location 802 is as accurate as possible. It is therefore desirable that the relative positions of the nozzle and measurement platform are well calibrated. One way of achieving this is to bring the nozzle 111 into the correct position relative to the measurement platform 202 for placing a stone at the measurement location, and recording the position of the pivotable arm 112 and wand 110. To assist with this, as shown in
[0077] In order to calibrate the position of the nozzle 111 relative to the measurement platform 202, the cap 121 is placed over the nozzle 111 and retained in place by vacuum in the same way as a stone would be. The wand 110 is moved towards the measurement platform 202. Correct alignment has been achieved when the spigot enters the orifice 209. If the centring of the nozzle 111 relative to the measurement platform 202 is incorrect, then the spigot 122 will rest on the upper surface of the measurement platform 202. The relative position of the spigot 122 compared to the orifice 209 will indicate the adjustment required to align the spigot and orifice.
[0078] The system described herein makes it possible to achieve accurate and repeatable placement of a sample such as a gemstone in a measurement position in a chamber purged of water vapour by transferring a vacuum from a carrying nozzle to an optimized measurement stage incorporating an orifice to allow for a vacuum to be applied from underneath. This enables the use of a small measurement stage for more accurate readings whilst minimizing sticking of the sample to the nozzle due to static build up caused by elimination of water vapour. Furthermore, the approach enables the maintenance of a system that allows reference spectra to be obtained simply and quickly between measurements without manual intervention.
[0079] The use of a vacuum applied to a platform enables stones up to 20 points (0.2 carat) to be measured on a platform of 1.4 mm diameter. The small platform is highly desirable to minimise any impact on measurement performance.
[0080] It will be appreciated that variations from the embodiments described above may still fall within the scope of the invention. For example, the apparatus described above includes an orientation unit provided in conjunction with a spectrometer, but the vacuum system will be appropriate for any device requiring transfer of a sample to a precise measurement location. Other measurement devices apart from spectrometers can be envisaged, for example optical devices configured to obtain images of samples for later analysis. Measurements of optical properties may include, but are not restricted to, measurement of absorption, transmission, luminescence, colour, clarity. Furthermore, other measurements requiring very precise initial location of a stone may be carried out. The approach described above is particularly appropriate to a measurement location in a chamber purged of water vapour because of the particular problem of static in dry environments but may be used in any situation requiring precise location.
[0081] Similarly, although the embodiments have been described above with reference to the transfer of cut gemstones, it will be appreciated that the approach is beneficial for the transfer of any samples with appropriate geometry. A vacuum nozzle may be used to transfer a sample from an orientation unit as described above, or from another form of orientation unit, or simply from a known location. Furthermore, a vacuum wand with a nozzle at an end has been described, but any transport mechanism capable of retaining a sample in a vacuum nozzle and moving that vacuum nozzle to and away from a measurement location may be envisaged.