THREAD MILLING CUTTER AND INTERNAL PIPE THREAD MACHINING METHOD USING THE SAME
20180281089 ยท 2018-10-04
Inventors
Cpc classification
B23G1/34
PERFORMING OPERATIONS; TRANSPORTING
International classification
Abstract
In order to form an internal thread having a concave surface having the same shape as that obtained by using a thread cutting blade having a convex surface without using such a thread cutting blade in formation of an internal thread hole in a mold component or the like using a thread milling cutter, a trimming blade has a leading-side flank surface extending from an axial tip side of a tool body to the rear side, a top surface formed continuously to the leading-side flank surface in the axial direction, and a trailing-side flank surface formed continuously to the top surface in the axial direction. Two or more chamfered surfaces are formed between the leading-side flank surface and the top surface and between the top surface and the trailing-side flank surface in the trimming blade.
Claims
1. A thread milling cutter helically fed to form an internal thread in a workpiece, the thread milling cutter comprising a cutting blade portion having a plurality of thread cutting blades formed in an outer circumference of an axial tip side of a tool body with an interval in a circumferential direction and fed from a center side to an outer circumference side in a radial direction, wherein the thread cutting blade has at least a trimming blade for forming the internal thread, the trimming blade having a leading-side flank surface extending from an axial tip side of the tool body to a rear side, a top surface formed continuously to the leading-side flank surface in an axial direction, and a trailing-side flank surface formed continuously to the top surface in the axial direction, and two or more chamfered surfaces are respectively formed between the leading-side flank surface and the top surface and between the top surface and the trailing-side flank surface.
2. The thread milling cutter according to claim 1, wherein the two or more trimming blades are formed continuously in the axial direction, and out of the two or more trimming blades, an axial width v corresponding to a concave portion of a flute portion hollowed to a center side of the radial direction and formed between the trailing-side flank surface of the trimming blade of the axial tip side of the tool body and the leading-side flank surface of the trimming blade in the rear side of the axial direction is larger than an axial width u of the top surface corresponding to a convex portion protruding toward an outer circumference side of the radial direction of the tool body.
3. The thread milling cutter according to claim 1, wherein widths P and Q along ridges of the leading-side flank surface and the trailing-side flank surface of the chamfered surface are equal to or smaller than a width S along the ridge of the top surface.
4. The thread milling cutter according to claim 1, wherein the two or more trimming blades are formed continuously in the axial direction, and out of the two or more trimming blades, a flute portion having a concave curve shape hollowed in a center side of the radial direction is formed between the trailing-side flank surface of the trimming blade of the axial tip side of the tool body and the leading-side flank surface of the trimming blade of the rear side of the axial direction.
5. The thread milling cutter according to claim 1, wherein the thread cutting blade has a preceding blade placed in an axial tip side of the tool body and a trimming blade placed in rear of the preceding blade in the axial direction, the trimming blade has a top portion higher than that of the preceding blade, and two or more trimming blades are formed continuously in the axial direction.
6. The thread milling cutter according to claim 2, wherein an angle between a straight line passing through a vertex of the trimming blade placed in the vicinity to the axial tip portion out of the two trimming blades formed continuously in the axial direction and a vertex of the trimming blade neighboring to the rear side of the axial direction and the rotation axis is within a range of 0 to 5.0 as seen in a cross section passing through the rotation axis of the tool body.
7. The thread milling cutter according to claim 6, wherein an angle between a straight line passing through a vertex of the trimming blade placed in the vicinity of the axial tip portion and a vertex of the trimming blade neighboring to the rear side of the axial direction and the rotation axis is larger than 0.
8. An internal pipe thread machining method using the thread milling cutter according to claim 1, the method comprising: rotating the thread milling cutter with respect to a rotation axis O of the tool body, revolving the thread milling cutter with respect to a revolution axis OR decentered from the rotation axis O and placed in parallel with the rotation axis O, and feeding the thread milling cutter to a workpiece side in an axial tip side to form roots and crests of internal threads in the workpiece.
9. The thread milling cutter according to claim 2, wherein widths P and Q along ridges of the leading-side flank surface and the trailing-side flank surface of the chamfered surface are equal to or smaller than a width S along the ridge of the top surface.
Description
BRIEF DESCRIPTION OF DRAWINGS
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DESCRIPTION OF EMBODIMENTS
[0081]
[0082] As illustrated in
[0083] In
[0084] As illustrated in
[0085] As illustrated in
[0086] Gashes 33a to 33d for discharging chips cut by the end cutting edges 30a to 30d are formed between each of the rake faces 32a to 32d of the end cutting edges 30a to 30d and the clearance faces 31b to 31a of the end cutting edges 30b to 30a placed in the front side of the rotational direction. The gashes 33a to 33d are continuous to the chip pockets 21a to 21d formed up to the neck portion 60 to discharge chips of the gashes 33a to 33d in the axial direction of the tool body.
[0087] As illustrated in
[0088] When the thread cutting blades 4a to 4d have the preceding blades 5a to 5d, as illustrated in
[0089] Out of the preceding blades 5a to 5d and the trimming blades 12a to 12d, the top edges 8a to 8d and 15a to 15d mainly grind the roots 47 of the internal threads 45. Here, the word mainly means that the leading-side cutting edges 6a to 6d and 13a to 13d interposing the top edges 8a to 8d and 15a to 15d in the axial direction and parts of the trailing-side cutting edges 7a to 7d and 14a to 14d close to the top edges 8a to 8d and 15a to 15d may also be involved in cutting of the roots 47.
[0090] As illustrated in
[0091] As illustrated in
[0092] The bottom edges 24a to 24d are mainly used to cut the crest 46 of the internal thread 45. However, as illustrated in
[0093] As illustrated in
[0094] As the trimming blades 12a to 12d are seen in the rotational direction, an angle is provided between the first chamfered surfaces 25a to 25d and the second chamfered surfaces 26a to 26d. Therefore, the angle between the first chamfered surfaces 25a to 25d and the top surfaces 16a to 16d is different from the angle between the second chamfered surfaces 26a to 26d and the top surfaces 16a to 16d. Out of the two chamfered surfaces 25 and 26, the chamfered surface 25 farther from the top surfaces 16a to 16d is referred to as first chamfered surfaces 25a to 25d, and the chamfered surface 26 closer to the top surfaces 16a to 16d is referred to as second chamfered surfaces 26a to 26d.
[0095] Since the first chamfered surfaces 25a to 25d are formed farther from the top surfaces 16a to 16d than the second chamfered surfaces 26a to 26d, the angle 1 with the top surfaces 16a to 16d of the first chamfered surfaces 25a to 25d is larger than the angle 2 with the top surfaces 16a to 16d of the second chamfered surfaces 26a to 26d close to the top surfaces 16a to 16d as illustrated in
[0096]
[0097] In this example, the trimming blade 12 of the axial tip side cuts the workpiece 40 in advance or performs cutting subsequent to the preceding blade 5. Then, the trimming blade 12 neighboring in the rear side of the axial direction cuts the workpiece 40. Therefore, the trimming blade 12 of the tip side performs rough cutting (rough machining) for the workpiece 40, and the trimming blade 12 of the rear side performs trimming (finish machining), so that the cutting can be performed by sharing roles. For this reason, compared to a case where the trimming blade 12 of the trip side continuously performs cutting including the trimming, it is possible to reduce wear of the trimming blade 12 of the tip side and a possibility of breakage caused by the wear. Therefore, it is possible to improve safety against wear and breakage of the trimming blade 12 of the tip side.
[0098] The thread milling cutter 1 is mounted on a main shaft of an NC machine such as a machining center capable of holding a shank portion 3 of the tool body and helically feeding the tool body. In this state, as illustrated in
[0099]
[0100] As indicated by the dotted line in
[0101] As the trimming blade 12 moves from the crest 46 side to the root 47 side while it moves toward the axial tip side, the top edge 15, the trailing-side cutting edge 14, and the leading-side cutting edge 13 grind the workpiece 40. In the vicinity of the bottom of the root 47, the ridges of the top edge 15 and the chamfered surfaces 26a neighboring thereto (leading-side cutting edges 13a to 13d and trailing-side cutting edges 14a to 14d) mainly grind the workpiece 40. As the trimming blade 12 moves from the root 47 to the crest 46 while it moves toward the axial tip side, the top edge 15 and the leading-side cutting edge 13 mainly grind the workpiece 40.
[0102] In this manner, a blade involved in the grinding of the workpiece 40 changes, and the grinding portion of each blade is also different depending on the position in the depth direction of the trimming blade 12 inside the root 47 (radial direction of the internal thread 45) and the position of the rotation axis O direction. In this case, a curve (envelope) connecting points close to the inner circumferential surface of the root 47 of the locus 50 (a to e) becomes a shape of the root 47 formed in the workpiece 40. Here, since the first and second chamfered surfaces 25 and 26 are formed in both sides of the axial direction of the top edge 15, it is possible to form the root 47 in a concave surface shape which is the same as the case where the entire surface of the trimming blade 12 is formed in a convex surface shape.
[0103] When the bottom edge 24 between the trimming blades 12 grinds the crest 46 of the internal thread 45, the bottom edge 24 and the trailing-side cutting edge 14 and the leading-side cutting edge 13 in both sides of the axial direction of the bottom edge 24 grind the vicinity of the crest 46 along the locus 51 indicated by the dotted lines a to h as illustrated in
[0104] When the bottom edge 24 is placed in the position a distant from the crest 46 in
[0105] Since the top portion of the crest 46 and the vicinity thereof are mainly grinded by the bottom edge 24, it is reasonable that the bottom edge 24 is formed in the concave curve shape in order to grind the top portion of the crest 46 in a convex curve shape. The concave curve shape includes a concave surface and a shape equivalent to a substantially concave surface although it is a polyhedron. When the bottom edge 24 and the trailing-side cutting edge 14 and the leading-side cutting edge 13 in both sides of the axial direction of the bottom edge 24 grind the surface of the crest 46, a curve of the locus 51 (a to h) connecting the lines closest to the workpiece 40 becomes a shape of the crest 46.
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[0107] Similarly, in the thread milling cutter 100 of
REFERENCE SIGNS LIST
[0108] 1 thread milling cutter, [0109] 2 cutting blade portion, [0110] 3 shank portion, [0111] 4a, 4b, 4c, 4d thread cutting blade, [0112] 5a, 5b, 5c, 5d preceding blade, [0113] 6a, 6b, 6c, 6d leading-side cutting edge of preceding blade, [0114] 7a, 7b, 7c, 7d trailing-side cutting edge of preceding blade, [0115] 8a, 8b, 8c, 8d top edge of preceding blade, [0116] 9a, 9b, 9c, 9d top surface of preceding blade, [0117] 10a, 10b, 10c, 10d leading-side flank surface of preceding blade, [0118] 11a, 11b, 11c, 11d trailing-side flank surface of preceding blade, [0119] 12a, 12b, 12c, 12d trimming blade, [0120] 13a, 13b, 13c, 13d leading-side cutting edge of trimming blade, [0121] 14a, 14b, 14c, 14d trailing-side cutting edge of trimming blade, [0122] 15a, 15b, 15c, 15d top edge of trimming blade, [0123] 16a, 16b, 16c, 16d top surface of trimming blade, [0124] 17a, 17b, 17c, 17d leading-side flank surface of trimming blade, [0125] 18a, 18b, 18c, 18d trailing-side flank surface of trimming blade, [0126] 19a, 19b, 19c, 19d rake face of thread cutting blade, [0127] 20a, 20b, 20c, 20d flute portion, [0128] 21a, 21b, 21c, 21d chip pocket, [0129] 22a, 22b, 22c, 22d trench bottom face, [0130] 23a, 23b, 23c, 23d trench wall face, [0131] 24a, 24b, 24c, 24d bottom edge, [0132] 25a, 25b, 25c, 25d first chamfered surface, [0133] 26a, 26b, 26c, 26d second chamfered surface, [0134] 30a, 30b, 30c, 30d end cutting edge, [0135] 31a, 31b, 31c, 31d clearance face of end cutting edge, [0136] 32a, 32b, 32c, 32d rake face of end cutting edge, [0137] 33a, 33b, 33c, 33d gash, [0138] 40 workpiece, [0139] 45 internal thread, [0140] 46 crest, [0141] 47 root, [0142] 50 locus of trimming blade, [0143] 51 locus of bottom edge, [0144] 60 neck portion, [0145] 70 form grinding wheel, [0146] 75 rectangular grindstone, [0147] 75a grindstone surface, [0148] 76 rectangular grindstone, [0149] 76a grindstone surface, [0150] 100 thread milling cutter (without end cutting edge), [0151] O rotation axis (axis of rotation), [0152] O.sub.RE tool revolution axis during machining, [0153] P1, P2 width of first chamfered surface, [0154] Q1, Q2 width of second chamfered surface, [0155] R rotational direction (direction of rotation) of tool body, [0156] R.sub.RE revolution direction of tool body, [0157] S width of top surface, [0158] T straight line connecting vertices of trimming blades, [0159] u width of axial direction of top surface, [0160] v width of axial direction of flute portion, [0161] x1 intersection between leading-side cutting edge and first chamfered surface, [0162] x2 intersection between trailing-side cutting edge and first chamfered surface, [0163] y1 intersection between bottom edge and trailing-side cutting edge, [0164] y2 intersection between bottom edge and leading-side cutting edge, [0165] angle between straight line connecting vertices of trimming blades and rotation axis, [0166] 1 angle between first chamfered surface and top surface, [0167] 2 angle between second chamfered surface and top surface