GUIDE RAIL
20220363113 · 2022-11-17
Assignee
- AISIN CORPORATION (Kariya, JP)
- Toyota Jidosha Kabushiki Kaisha (Toyota-shi, Aichi-ken, JP)
- TOYOTA SHATAI KABUSHIKI KAISHA (Kariya-shi, JP)
Inventors
- Tomohito KIRYU (Kariya-shi, JP)
- Koichi MORITA (Kariya-shi, JP)
- Hideaki KANASUGI (Miyoshi-shi, JP)
- Shunsuke KANAGAI (Anjo-shi, JP)
- Nobuo HAYAMA (Kariya-shi, JP)
- Yusuke KATO (Kariya-shi, JP)
- Nobuaki SAKAI (Kariya-shi, JP)
Cpc classification
E05D2015/1026
FIXED CONSTRUCTIONS
E05D2015/1055
FIXED CONSTRUCTIONS
E05F15/646
FIXED CONSTRUCTIONS
E05D15/0621
FIXED CONSTRUCTIONS
International classification
Abstract
A guide rail includes: a first rail that has a bottom wall on which a load roller rolls and supports the weight of a sliding door; a second rail that has side walls on which two guide rollers roll and defines a moving direction of the sliding door; and a first restriction part that restricts the motion of the load roller in an axial direction.
Claims
1. A guide rail that is installed in a vehicle body having a door opening and defines a moving direction of a sliding door that opens and closes the door opening, the sliding door having a hinge unit including a load roller that rotates around an axis extending in a horizontal direction and two guide rollers that rotate around axes extending in an up-down direction, the guide rail comprising: a first rail that has a bottom wall on which the load roller rolls and supports weight of the sliding door; a second rail that has side walls on which the two guide rollers roll and defines the moving direction of the sliding door; and a first restriction part that restricts motion of the load roller in an axial direction.
2. The guide rail according to claim 1, wherein the first rail has, as the first restriction part, a first restriction wall that extends from the bottom wall in a direction intersecting the bottom wall.
3. The guide rail according to claim 2, wherein: as seen in a plan view from a plate thickness direction, the bottom wall has a straight part that extends straight and a curved part that extends in an arc shape from an end portion of the straight part; and the first restriction wall extends from the curved part of the bottom wall.
4. The guide rail according to claim 1, further comprising a second restriction part that restricts motion of the two guide rollers in the axial direction.
5. The guide rail according to claim 4, further comprising a reinforcing rail that is fixed to the second rail, wherein the reinforcing rail has the second restriction part.
6. The guide rail according to claim 1, wherein the guide rail is applied as an upper rail that is disposed at a higher level than the door opening.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Features, advantages, and technical and industrial significance of exemplary embodiments of the disclosure will be described below with reference to the accompanying drawings, in which like signs denote like elements, and wherein:
[0016]
[0017]
[0018]
[0019]
[0020]
[0021]
[0022]
[0023]
DETAILED DESCRIPTION OF EMBODIMENTS
[0024] A vehicle including a guide rail according to one embodiment will be described below.
Vehicle 10
[0025] As shown in
[0026] In the following description, a vehicle width direction, a vehicle front-rear direction, and a vehicle up-down direction will also be referred to as a “width direction,” a “front-rear direction,” and an “up-down direction,” respectively. In the drawings, the X axis, the Y axis, and the Z axis are axes extending in the width direction, the front-rear direction, and the up-down direction, respectively. In the width direction, a direction toward the center of the vehicle 10 will also be referred to as “inward ” in the width direction, and the opposite direction from inward will also be referred to as “outward.”
Vehicle Body 20
[0027] As shown in
[0028] As shown in
[0029] As shown in
[0030] As shown in
[0031] As shown in
[0032] As shown in
[0033] As shown in
[0034] The first restriction wall 53 extends from the curved part 51C of the bottom wall 51 in a direction intersecting the bottom wall 51. In other words, the first restriction wall 53 extends upward from the curved part 51C of the bottom wall 51. The first restriction wall 53 has a rectangular plate shape with a long-side direction and a short-side direction oriented in the long-side direction of the bottom wall 51 and the plate thickness direction of the bottom wall 51, respectively. As one example, the length of the first restriction wall 53 in the long-side direction is about a few centimeters to a few tens of centimeters. It is preferable that the height of the first restriction wall 53 be determined within such a range that it does not interfere with the upper hinge unit 32 to be described later. The first restriction wall 53 corresponds to one example of the “first restriction part.”
[0035] As shown in
[0036] As shown in
[0037] As shown in
[0038] As shown in
[0039] As shown in
[0040] As shown in
[0041] The length of the first fixed wall 71 in a short-side direction is equivalent to the length of the upper wall 61 of the second rail 60 in the short-side direction. The length of the second fixed wall 72 in a short-side direction is longer than the length of the side wall 62 of the second rail 60 in the short-side direction. The length of the second restriction wall 73 in a short-side direction is shorter than the length of the first fixed wall 71 in the short-side direction. The second restriction wall 73 faces the first fixed wall 71. The second restriction wall 73 corresponds to one example of the “second restriction part.”
[0042] The reinforcing rail 70 is fixed to the curved part 60C of the second rail 60. When the reinforcing rail 70 is fixed to the second rail 60, the first fixed wall 71 and the second fixed wall 72 cover the upper wall 61 and the side wall 62, respectively, of the second rail 60. The second restriction wall 73 extends along the upper wall 61 of the second rail 60 while avoiding the side wall 62 of the second rail 60. Thus, the second restriction wall 73 faces the upper wall 61 of the second rail 60.
[0043] While the configurations of the center rail 25 and the lower rail 26 will not be described, they are similar to the configuration of the upper rail 24. However, the center rail 25 and the lower rail 26 should at least have a component corresponding to the second rail 60 of the upper rail 24. In other words, the center rail 25 and the lower rail 26 may or may not include the first restriction wall 53 and the second restriction wall 73.
Sliding Door 30
[0044] As shown in
[0045] The upper hinge unit 32 and the lower hinge unit 34 are fixed near a front end of the door main body 31, and the center hinge unit 33 is fixed near a rear end of the door main body 31. The upper hinge unit 32 is fixed to an upper end portion of the door main body 31, and the lower hinge unit 34 is fixed to a lower end portion of the door main body 31. The center hinge unit 33 is fixed to a center portion of the door main body 31 in the up-down direction.
[0046] As shown in
[0047] As shown in
[0048] The first branch part 822 extends from a center portion in a long-side direction of the base part 821. The first branch part 822 includes a first bent portion 824 that extends perpendicularly from the base part 821, and a second bent portion 825 that extends perpendicularly from the first bent portion 824. The first bent portion 824 extends downward from the base part 821, and the second bent portion 825 extends from the first bent portion 824 toward the fixed hinge 81. The first bent portion 824 supports the first support shaft 84. In this case, an axis of the first support shaft 84 extends in a horizontal direction. The second bent portion 825 faces the base part 821. The second bent portion 825 is coupled to the fixed hinge 81 along with the base part 821. The two second branch parts 823 extend from both end portions in the long-side direction of the base part 821. The two second branch parts 823 extend from the base part 821 along the axis of the first support shaft 84. The two second branch parts 823 respectively support the two second support shafts 85. In this case, rotational axes of the two second support shafts 85 extend in the up-down direction.
[0049] The load roller 86 is supported at a leading end of the first support shaft 84, and the two guide rollers 87 are respectively supported at leading ends of the two second support shafts 85. Thus, the load roller 86 and the two guide rollers 87 can be said to be rotatably supported by the movable hinge 82 through the first support shaft 84 and the two second support shafts 85. A rotational axis of the load roller 86 extends in a horizontal direction, and rotational axes of the two guide rollers 87 extend in the up-down direction. Here, the rotational axis of the load roller 86 may be slightly inclined relatively to the horizontal direction and the rotational axes of the two guide rollers 87 may be slightly inclined relatively to the up-down direction due to error involved in the manufacture and assembly of the vehicle 10 or other causes.
[0050] As shown in
[0051] As shown in
[0052] While the configurations of the center hinge unit 33 and the lower hinge unit 34 will not be described, they are similar to the configuration of the upper hinge unit 32. However, when the center rail 25 does not include a component corresponding to the first rail 50, the center hinge unit 33 need not include the load roller 86. Similarly, when the lower rail 26 does not include a component corresponding to the first rail 50, the lower hinge unit 34 need not include the load roller 86.
[0053] Thus, the upper hinge unit 32, the center hinge unit 33, and the lower hinge unit 34 are supported on the upper rail 24, the center rail 25, and the lower rail 26, respectively. As the upper hinge unit 32, the center hinge unit 33, and the lower hinge unit 34 move along the upper rail 24, the center rail 25, and the lower rail 26, respectively, the sliding door 30 becomes able to move relatively to the vehicle body 20. For example, when the upper hinge unit 32 moves relatively to the upper rail 24, the load roller 86 rolls relatively to the bottom wall 51 of the first rail 50 and the two guide rollers 87 roll relatively to the side wall 62 of the second rail 60.
Door Actuator 40
[0054] As shown in
[0055] As shown in
[0056] The workings of this embodiment will be described.
[0057] Here, a case will be considered in which the vehicle 10 has an accident and consequently an occupant riding in a rear seat or an object placed on the rear seat hits hard against the sliding door 30. In other words, a case in which a load directed outward in the width direction acts intensely on a center portion of the sliding door 30 will be considered.
[0058] In this case, as seen in a front view from the front side, the center portion of the sliding door 30 bends outward in the width direction, so that an upper end portion of the sliding door 30 shifts outward in the width direction as well as downward, while a lower end portion of the sliding door 30 shifts outward in the width direction as well as upward. Thus, the upper hinge unit 32 is pulled in the direction indicated by an outlined arrow in
[0059] In this regard, as shown in
[0060] As shown in
[0061] Effects of this embodiment will be described. (1) The first rail 50 of the upper rail 24 includes the first restriction wall 53 that restricts the axial shift of the load roller 86. Thus, the load roller 86 is less likely to shift in the axial direction even when a load directed outward in the width direction acts on the sliding door 30. Therefore, the upper rail 24 can reduce the likelihood that the sliding door 30 may fall off the vehicle body 20 when a load acts on the sliding door 30.
[0062] (2) In the upper rail 24, the first rail 50 has the first restriction wall 53 that restricts the axial shift of the load roller 86 and the bottom wall 51 that includes the rolling surface of the load roller 86. Specifically, the bottom wall 51 and the first restriction wall 53 are formed as one part. This can reduce the number of parts composing the upper rail 24.
[0063] (3) When the sliding door 30 is located in the fully closed position, the load roller 86 is located on the curved part 51C of the bottom wall 51, and when the sliding door 30 is located in the fully opened position, the load roller 86 is located on the straight part 51S of the bottom wall 51. On the other hand, it is highly likely that the sliding door 30 is located in the fully closed position when the vehicle 10 has an accident. In this regard, in the first rail 50, the first restriction wall 53 extends from the curved part 51C of the bottom wall 51. In other words, in the first rail 50, the first restriction wall 53 does not extend from the straight part 51S of the bottom wall 51. Thus, the upper rail 24 can be provided with the first restriction wall 53 at a part of the bottom wall 51 where it is needed. Further, in the upper rail 24, the weight of the first rail 50 can be reduced and the amount of material composing the first rail 50 can be reduced.
[0064] (4) The second rail 60 of the upper rail 24 includes the second restriction wall 73 that restricts the motion of the two guide rollers 87 in the axial direction. Thus, even when a load directed outward in the width direction acts on the sliding door 30, the two guide rollers 87 are less likely to shift in the axial direction. Therefore, the upper rail 24 can further reduce the likelihood that the sliding door 30 may fall off the vehicle body 20 when a load acts on the sliding door 30.
[0065] (5) In the upper rail 24, the second restriction wall 73 is provided on the reinforcing rail 70 that is formed as a separate part from the second rail 60. Thus, compared with when the second restriction wall 73 is provided on the second rail 60, the second rail 60 is easier to form. For example, when the second rail 60 is formed by extrusion, it is difficult to provide the second restriction wall 73 only on the curved part 60C of the second rail 60.
[0066] (6) Of the upper hinge unit 32, the center hinge unit 33, and the lower hinge unit 34, a hinge unit that is most likely to fall off the guide rail when a load directed outward in the width direction acts on the sliding door 30 is the upper hinge unit 32. In this regard, in the above embodiment, the upper rail 24 includes the first restriction wall 53 and the second restriction wall 73. Therefore, the likelihood of the sliding door 30 falling off the vehicle body 20 can be effectively reduced.
[0067] (7) In the first rail 50 of the upper rail 24, the branch wall 52 fixed to the first panel 22 and the first restriction wall 53 are located close to each other. Therefore, when a load directed outward in the width direction acts on the sliding door 30, the force of the load roller 86 pressing the second restriction wall 73 can be borne by the branch wall 52. In other words, since the branch wall 52 and the first restriction wall 53 are not located far away from each other, the moment acting on the first rail 50 when such a load acts on the sliding door 30 is likely to be small.
[0068] This embodiment can be implemented with the following changes made thereto. This embodiment and the following modified examples can be implemented in combination within such a range that no technical inconsistency arises. As shown in
[0069] The upper rail 24 need not include the second restriction wall 73 if it includes the first restriction wall 53. This configuration can also produce the effects (1) and (2) of the above embodiment. In the first rail 50, the first restriction wall 53 may be a separate part from the bottom wall 51. In this case, the first restriction wall 53 may be fixed to the first panel 22. The first restriction wall 53 may have, for example, a block shape.
[0070] In the first rail 50, the first restriction wall 53 may be provided on the bottom wall 51, from end to end in the long-side direction. The first rail 50 need not include the branch wall 52. In this case, it is preferable that the bottom wall 51 be more firmly fixed to the first panel 22.
[0071] It is preferable that the first restriction wall 53 extend in a direction orthogonal to the rotational axis of the load roller 86. However, the first restriction wall 53 may extend in a direction slightly inclined relatively to this orthogonal direction. Similarly, it is preferable that the second restriction wall 73 extend in a direction orthogonal to the rotational axes of the guide rollers 87. However, the second restriction wall 73 may extend in a direction slightly inclined relatively to this orthogonal direction.
[0072] The sliding door 30 may be configured to open by moving frontward and close by moving rearward. The opening and closing direction of the sliding door 30 need not be the front-rear direction.