APPARATUS, METHOD AND SYSTEM FOR RECORDING AT LEAST ONE VARIABLE DURING A BIOLOGICAL/CHEMICAL PROCESS
20180284019 ยท 2018-10-04
Inventors
Cpc classification
C12M41/36
CHEMISTRY; METALLURGY
B01F31/22
PERFORMING OPERATIONS; TRANSPORTING
G01N21/272
PHYSICS
G01N33/52
PHYSICS
International classification
C12M3/06
CHEMISTRY; METALLURGY
G01N33/52
PHYSICS
C12M1/34
CHEMISTRY; METALLURGY
Abstract
An apparatus, a method and a system for the parallelized recording of at least one variable during a biological/chemical process are disclosed. A matrix, which has at least one container and which can be positioned on a measurement carrier, is provided to accommodate the liquid samples. A measuring unit, which comprises a controllable radiation source for electromagnetic radiation and at least one sensor for detecting electromagnetic radiation, is fixedly disposed in or on the measurement carrier. When at least one matrix with the containers is placed onto the measurement carrier, the respective measuring unit is assigned to the base of each container from the outside. During the measurement by the measuring unit, a movement device is used to move the measurement carrier with a defined radial movement about a fixed axis orthogonal to the gravitational force.
Claims
1. An apparatus for recording at least one variable in a plurality of containers for liquid samples during a biological/chemical process involving liquid samples, comprising: a measurement carrier, arranged to be moved in a X-coordinate direction and in a Y-coordinate direction, in which a plurality of measuring units are arranged, wherein each measuring unit includes at least one controllable radiation source for electromagnetic radiation and at least one sensor for detecting electromagnetic radiation; and a matrix, which defines a plurality of containers having a square cross-sectional shape, wherein each of the containers is defined by a peripheral wall and a base, and wherein the matrix of containers is detachably connected to the measurement carrier such that every container of the matrix has one respective measuring unit in the area of a corner and on the base of one of the containers assigned to it when the matrix is connected to the measurement carrier.
2. The apparatus according to claim 1, wherein the base of each container of the matrix is configured such that the respective container is permeable to the electromagnetic radiation traveling from the controllable radiation source into the liquid sample and from the liquid sample to at least one sensor.
3. The apparatus according to claim 1, wherein the peripheral wall of the containers of the matrix is non-transparent to the electromagnetic radiation of the radiation source and the thereby generated scattered light.
4. The apparatus according to claim 1, wherein the radiation source is at least one light-emitting diode, to which an optical system for steering and shaping the electromagnetic radiation is arranged downstream.
5. The apparatus according to claim 4, wherein the optical system includes at least one pinhole aperture and one optical lens, wherein the lens collimates the electromagnetic radiation in the liquid sample to form a cylinder.
6. The apparatus according to claim 1, wherein at least one sensor is provided with an optical fiber and at least one optical filter, and wherein the radiation source and the optical fiber of the sensor are arranged in the measuring unit at an angle to one another.
7. The apparatus according to claim 1, wherein each measurement carrier is provided with an electronics module which is communicatively connected to at least one sensor of each measuring unit, and the electronics module is connected to a base station via a data connection.
8. A method for recording at least one variable in a plurality of containers for liquid samples during a biological/chemical process, wherein the method comprises the following steps: filling at least one container of a matrix comprising a plurality of containers, each of which has a square cross-sectional shape, with the liquid sample; placing the matrix onto a measurement carrier, wherein the one respective measuring unit of the plurality of measuring units in the measurement carrier, which includes at least one controllable radiation source for electromagnetic radiation and at least one sensor for detecting electromagnetic radiation, is permanently assigned to a base of each container of the matrix; moving the measurement carrier in a X-coordinate direction and in a Y-coordinate direction and thereby recording at least one variable during the biological/chemical process in at least one container of the matrix; wherein the movement of the measurement carrier is carried out without interruption and with a defined radial movement about a fixed axis orthogonal to the gravitational force, and wherein, as a result of the movement, a measurement area is formed in the region of a corner in each container of the matrix and, for each filled container, at least one controllable radiation source radiates electromagnetic radiation through the base into the measurement region and at least one sensor detects electromagnetic radiation from the measurement region through the base.
9. The method according to claim 8, wherein a beam originating from the radiation source is radiated at an angle through the base into the respective container of the matrix, and wherein an optical fiber of the optical sensor is arranged at an angle to an orthogonal of the base and receives electromagnetic radiation from the liquid sample through the base.
10. The method according to claim 8, wherein a beam originating from the radiation source is radiated at an angle through the base into the respective container of the matrix, and wherein the optical sensor is arranged at an angle to an orthogonal of the base and receives electromagnetic radiation from the liquid sample through the base.
11. The method according to claim 8, wherein the containers of the matrix are measured by means of the measuring units of the measurement carrier assigned to said containers in such a way that the containers are grouped, and the respective measured values from the grouped containers are obtained in a time-offset manner.
12. The method according to claim 8, wherein at least one variable in each container of the matrix is recorded in a defined temporal measurement interval with a measuring frequency of at least 10000 measurement events per second, and wherein the recorded measurement data of at least one variable of each container of the matrix is processed individually according to a mathematical method in a defined temporal measurement interval and converted to a value of the variable which is determined after the beginning of the process.
13. The method according to claim 12, wherein the recorded measurement data is transmitted to a base station by means of a data connection.
14. A system for recording at least one variable in a plurality of containers for liquid samples during a biological/chemical process, comprising: a matrix comprising of a plurality of containers which are rigidly connected to one another, wherein each of the containers is defined by a peripheral wall and a base, and each container has a square cross-sectional shape; a plurality of measuring units, which are arranged in a measurement carrier in such a way that, when the matrix is fixedly positioned on the measurement carrier, one respective measuring unit is assigned to the base of each container; an electronics module, which is assigned to the measurement carrier for controlling the measuring unit; a movement device, so that the measurement carrier is moved in a X-coordinate direction and in a Y-coordinate direction with a defined radial movement about a fixed axis orthogonal to the gravitational force; and a base station, which is communicatively connected to the electronics module of each measurement carrier by means of a data connection.
15. The system according to claim 14, wherein the measuring unit includes a controllable radiation source for electromagnetic radiation for radiating said electromagnetic radiation through the base and at least one sensor for detecting the electromagnetic radiation exiting through the base.
16. The system according to claim 14, wherein at least one incubator is provided, in which the movement device and at least one measurement carrier are accommodated.
17. The system according to claim 14, wherein up to ten measurement carriers are held on the movement device, as a result of which an interruption-free, non-invasive and simultaneous measurement on a plurality of containers of a matrix on a plurality of measurement carriers can be implemented.
18. The system according to claim 14, wherein a plurality of measurement carriers are positioned in a plurality of incubators, so that the measurement carriers are subjected to different incubation environments and movements of the movement device.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0055] The invention and its advantages are described in more detail in the following with reference to the attached drawings.
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[0074] The drawings merely show embodiments of how the container(s) according to the invention of the apparatus according to the invention can be configured. The drawings expressly do not represent any restriction of the invention to said embodiments.
DETAILED DESCRIPTION OF THE INVENTION
[0075] At the outset, it should be appreciated that like drawing numbers on different drawing views identify identical, or functionally similar, structural elements of the invention. While the present invention is described with respect to what is presently considered to be the preferred aspects, it is to be understood that the invention as claimed is not limited to the disclosed aspects.
[0076] Furthermore, it is understood that this invention is not limited to the particular methodologies, materials and modifications described and as such may, of course, vary. It is also understood that the terminology used herein is for the purpose of describing particular aspects only, and is not intended to limit the scope of the present invention, which is limited only by the appended claims.
[0077] Unless defined otherwise, all technical and scientific terms used herein have the same meaning as commonly understood to one of ordinary skill in the art to which this invention belongs. Moreover, as used herein, the phrases comprises at least one of and comprising at least one of in combination with a system or element is intended to mean that the system or element includes one or more of the elements listed after the phrase. For example, a device comprising at least one of: a first element; a second element; and, a third element, is intended to be construed as any one of the following structural arrangements: a device comprising a first element; a device comprising a second element; a device comprising a third element; a device comprising a first element and a second element; a device comprising a first element and a third element; a device comprising a first element, a second element and a third element; or, a device comprising a second element and a third element. A similar interpretation is intended when the phrase used in at least one of: is used herein. Furthermore, as used herein, and/or is intended to mean a grammatical conjunction used to indicate that one or more of the elements or conditions recited may be included or occur. For example, a device comprising a first element, a second element and/or a third element, is intended to be construed as any one of the following structural arrangements: a device comprising a first element; a device comprising a second element; a device comprising a third element; a device comprising a first element and a second element; a device comprising a first element and a third element; a device comprising a first element, a second element and a third element; or, a device comprising a second element and a third element.
[0078] Although any methods, devices or materials similar or equivalent to those described herein can be used in the practice or testing of the invention, the preferred methods, devices, and materials are now described.
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[0080] For illumination and detection, one measuring unit 10 is assigned to each base 5 outside of each container 1 of the matrix 1M. The measuring unit 10 comprises at least one controllable radiation source 11 and at least one sensor 12 for determining at least one variable of the sample 2 in the container 1. The radiation source 11 comprises a light-emitting diode 26, for example, to which an optical system 13 for steering, shaping and transmitting electromagnetic radiation with a defined wavelength is assigned. The beam 11S is collimated by the optical system 13 in such a way that a light cylinder 27 is produced in the sample 2.
[0081] According to one possible embodiment, the wavelength is 600-900 nm. The beam 11S of the radiation source 11 is directed into the respective associated container 1 at a defined angle 14. The defined angle 14 between the beam 11S or the optical axis oA of the radiation source 11 and the orthogonal O to the base 5 is between 30-45. The defined angle 14 is preferably between 36-42. The sensor 12 is coupled to an optical fiber 15 and at least one optical filter 16.
[0082] As schematically shown in
[0083] The container 1, and therefore the entire matrix 1M, is moved in a defined manner. The determination of at least one variable of a sample 2 in a container 1 takes place during an uninterrupted, defined, radial movement of the container 1, i.e. the matrix 1M, about a fixed axis A orthogonal to the gravitational force S.
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[0087] In the embodiment shown here, the measuring unit 10 comprises a radiation source 11 and two sensors 12. The optical axis oA of the radiation source 11 and the optical axis oA of the sensor 12 are arranged at a defined angle 29 to one another. The angle is preferably 90. The radiation source 11 and the two sensors 12 are arranged in a common holder (not depicted), which represents the measuring unit 10. This arrangement of the measuring unit 10 ensures that a liquid column that is as high as possible is present above at least one sensor 12 of the measuring unit 10, even in the case of small sample volumes. This is necessary for a reproducible measurement of the scattered light of the sample 2.
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[0103] According to one preferred embodiment, each measuring unit 10 has a data connection 23, a radio transmitter/receiver, by means of which a local radio network to a permanent central data connection 23Z, likewise a radio transmitter/receiver, is established. Bluetooth or WLAN, for example, can be used for the data transfer technology being employed. In addition, all the measuring units 10 have a device-internal permanent data memory for recording measurement data. The central radio transmitter/receiver is connected to a base station 30 (device for data processing/data recording), such as a computer, e.g. a desktop computer, a notebook computer, a tablet computer or a smart phone, via a data interface 23D.
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[0105] In a next step 62, at least one measurement carrier 22 is attached to a movement device 25 in at least one incubator 40, which is communicatively connected to the base station 30. It should be noted that, in another embodiment of the method, it is also possible to not have the incubator.
[0106] In step 63, a measurement process and a shaker/incubation environment are set at the base station 30. The settings are transmitted to at least one measurement carrier 22 and, if appropriate, to at least one incubator 40 (if necessary also to the movement device 25). Without being restricted thereto, possible settings of the measurement process are, for example, the incubation conditions, the radial movement pattern (such as repetition frequency and direction of rotationsince the movement type radial was previously specified), the movement device 25, the control of the radiation source 11, the definition of the measuring frequency for a temporal measurement interval (to generate a measured value, the user has to specify only that a measured value is to be recorded every 10 seconds, for example) or the setting of the wavelength emitted by the radiation source 11.
[0107] In step 64, the movement of at least one carrier 22 by means of its associated movement device 25 is carried out. The determination of a variable of the biological/chemical process is performed during the movement of the carrier 22 according to a defined movement pattern. The movement of the carrier 22 can be carried out, for example, without interruption and with a defined, radial movement about a fixed axis, orthogonal to the gravitational force S.
[0108] In a step 65, which is temporally parallel to step 64, the measuring unit 10 is used to record the measurement data of the liquid and moved sample 2 in at least one container 1. The recording of the measurement data takes place within a defined temporal measurement interval with a defined measuring frequency of at least 10 kHz. In each container 1, in which there is a sample, the measurement data is recorded with the sensor of the measuring unit 10. One measuring unit 10 is permanently assigned to each of the respective containers 1, wherein the measuring units 10 are fixedly arranged on the measurement carrier 22 for the containers 1 (e.g. microtiter plate). The measuring unit 10 comprises the controllable radiation source 11 and at least one sensor 12.
[0109] Finally, in step 66, the recorded measurement data of a variable in at least one container 1 is transmitted. The measurement data is transmitted from the incubator 40 to the base station 30 (or a suitable analysis unit). The value of the variable determined via the analysis process is calculated by means of the base station 30. The variable is, for example, the turbidity and the optical density of liquid samples, as well as in particular the cell density, biomass and cell concentration, pH, O.sub.2 saturation of the liquid and the ambient temperature. To determine the pH or the O.sub.2 saturation of the liquid, sensor pads (not depicted here) are glued into the container. The pH or the O.sub.2 saturation are recorded as an optical response by the sensor 12 associated with the respective container that was previously illuminated by a light source. The relative saturation of dissolved oxygen in the respective sample 2 is regulated by changing the energy input during the movement of the containers 11 or the carrier 22 via the movement pattern of the movement device 10. It is particularly advantageous if the recorded measurement data is transmitted from the incubator 40 to the base station 30 by means of a radio link 23, because this eliminates a cable break as a source of a failure.
[0110] Thus, it is seen that the objects of the present invention are efficiently obtained, although modifications and changes to the invention should be readily apparent to those having ordinary skill in the art, which modifications are intended to be within the spirit and scope of the invention as claimed. It also is understood that the foregoing description is illustrative of the present invention and should not be considered as limiting. Therefore, other embodiments of the present invention are possible without departing from the spirit and scope of the present invention.
LIST OF REFERENCE SIGNS
[0111] 1 Container [0112] 1.sub.1, 1.sub.2, 1.sup.3 Group [0113] 1M Matrix [0114] 2 Sample [0115] 3 Wall [0116] 3T Section [0117] 4 Opening [0118] 5 Base [0119] 5F Bottom surface [0120] 6 Cover [0121] 6B Bore [0122] 7 Corner [0123] 8 Line [0124] 9 Column [0125] 10 Measuring unit [0126] 11 Radiation source [0127] 11S Beam [0128] 12 Sensor [0129] 13 Optical system [0130] 14 Angle [0131] 15 Optical fiber [0132] 16 Optical filter [0133] 17 Measurement region [0134] 18 Cross section [0135] 19 Angle [0136] 20 Light [0137] 22 Measurement carrier [0138] 23 Data connection [0139] 23D Data interface [0140] 23Z Central data connection [0141] 24 Electronics module [0142] 25 Movement device [0143] 26 Light-emitting diode [0144] 27 Light cylinder [0145] 29 Angle [0146] 30 Base station [0147] 35 Bidirectional communication connection [0148] 40 Incubator [0149] 50 Signal pattern [0150] 51 Time derivative [0151] 61 Step [0152] 62 Step [0153] 63 Step [0154] 64 Step [0155] 65 Step [0156] 66 Step [0157] 71 Spacer [0158] 72 Pinhole aperture [0159] 73 Spacer [0160] 74 Optical lens [0161] 75 Spacer [0162] 80 Range [0163] 81 Time interval [0164] 82 Signal peak [0165] 83 Gap [0166] 85 Scattered light signal [0167] 86 Interval [0168] 87 Interval [0169] A Axis [0170] A-A Section line [0171] O Orthogonal [0172] oA Optical axis [0173] R Orthogonal direction [0174] S Gravitational force [0175] S.sub.1 Parameter [0176] S.sub.2 Parameter [0177] X X-coordinate direction [0178] Y Y-coordinate direction [0179] Z Z-coordinate direction