INDIVIDUAL BLISTER PACKS FOR OPTIMIZED STACKING
20180282040 ยท 2018-10-04
Assignee
Inventors
Cpc classification
B65D83/0445
PERFORMING OPERATIONS; TRANSPORTING
International classification
B65D75/32
PERFORMING OPERATIONS; TRANSPORTING
B65D83/04
PERFORMING OPERATIONS; TRANSPORTING
Abstract
The present invention relates to individual blister packs, methods for production thereof, stack-like arrangements containing individual blister packs of this type, and boxes containing stack-like arrangements of individual blister packs.
Claims
1. Stack-like arrangement of N individual blister packs, where N is an integer greater than 1, each single individual blister pack comprising a planar main body with a bubble, one or more medicinal product portions in the bubble, and a cover film, which closes the bubble, the height h.sub.S of the stack-like arrangement being less than N-times the sum of the height h.sub.B of a bubble, the thickness d.sub.G of a planar main body and the thickness d.sub.D of a cover film.
2. Stack-like arrangement according to claim 1, a number (N 1) of individual blisters resting via the rear side of their main body against an adjacent individual blister on the belly side in a region lying beside the bubble of the adjacent individual blister, the belly side denoting the side on which the bubble protrudes from the main body and the rear side denoting the side on which the cover film is disposed.
3. Stack-like arrangement according to claim 1, characterized in that the bubbles of the individual blisters are arranged in a decentralized manner with respect to the relevant main body.
4. Stack-like arrangement according to claim 1, characterized in that recesses are formed in the main body, in each of which recesses the bubble of an adjacent individual blister is placed.
5. Stack-like arrangement according to claim 1, characterized in that the main bodies have supporting structures, against which an adjacent individual blister rests, the following being true for the height h.sub.N of the supporting structures: h.sub.N<h.sub.B.
6. Stack-like arrangement according to claim 1, the following being true for the height h.sub.S of the stack-like arrangement: h.sub.S=.Math.(N+1).Math.(h.sub.B+d.sub.G+d.sub.D).
7. Stack-like arrangement according to claim 1, characterized in that two types of individual blisters, which behave like an image and a mirror image relative to one another, are arranged following one another in alternation.
8. Stack-like arrangement according to claim 1, characterized in that the following is true for the relative region of overlap F.sub.O.sup.rel=F.sub.O/F.sub.E of each two adjacent individual blisters:
0.5F.sub.O.sup.rel1 where F.sub.E specifies the area content occupied by a single individual blister in the projection onto a plane lying parallel to the rear side of the main body, and F.sub.O specifies the overlap region of adjacent individual blisters in the same projection plane.
9. Stack-like arrangement according to claim 1, characterized in that the main bodies of the individual blisters have a rectangular or square basic shape, the corners being rounded, optionally.
10. Stack-like arrangement according to claim 1, characterized in that the main bodies of the individual blisters have an angular basic shape, the corners being rounded, optionally.
11. Stack-like arrangement according to claim 1, characterized in that successive individual blisters are rotated relative to one another by an angle of 60, 90, 120 or 180.
12. Individual blister for a stack-like arrangement according to claim 1, comprising a planar main body with a bubble, one or more medicinal product portions in the bubble, and a cover film, which closes the bubble, characterized in that the bubble is arranged in a decentralized manner with respect to the main body.
13. Individual blister according to claim 12, characterized in that it has a recess, in which recess the bubble of an adjacent individual blister in the stack-like arrangement can be placed.
14. Individual blister according to claim 12, characterized in that it has supporting structures, of which the height h.sub.N is smaller than the height of the bubble h.sub.B.
15. Individual blister according to claim 14, characterized in that twice the height h.sub.N of the supporting structures added to the thickness d.sub.G of the main body and the thickness d.sub.D of the cover film corresponds to the height h.sub.B of the bubble: 2.Math.h.sub.N+d.sub.G+d.sub.D=h.sub.B.
16. Individual blister according to claim 12, characterized in that the main body has a rectangular or square basic shape, the corners being rounded, optionally.
17. Individual blister according to claim 12, characterized in that the main body has an angular basic shape, the corners being rounded, optionally.
18. Individual blister according to claim 12, characterized in that the basic shape of the main body allows the tesselation of a rectangular area.
19. Individual blister according to claim 12, characterized in that it exists in two different embodiments that behave like an image and mirror image relative to one another.
20. Method for producing an individual blister according to claim 12, characterized in that the individual blisters are separated off from a sheet or a web comprising a multiplicity of individual blisters.
21. Box containing a stack-like arrangement according to claim 1.
22. Box according to claim 21, the box being a folding box made of card.
23. Box according to claim 21, comprising a viewing window, via which the number of contained individual blisters is visible.
24. Box according to claim 21, characterized in that it has a lateral opening in the lower region, from which opening the single individual blisters can be laterally removed.
Description
[0040]
[0041] The cover film extends usually, but not necessarily, over the entire rear side of the main body and terminates flush with the edges of the main body. The cover film thus preferably likewise has the basic shape of the main body and in the ideal case is flat (without curvature).
[0042] In the stack according to the invention, the cover films preferably lie in planes extending parallel to one another.
[0043] There are various possibilities for stacking which, in the case of cover films extending in parallel, are provided by the orientation of the cover films with respect to the direction of the force of gravity. In the simplest case the cover films extend horizontally to the force of gravity and the individual blister packs are stacked on top of one another. In another case the cover films extend vertically to the force of gravity and the individual blister packs are stacked adjacently. In addition, the cover films can be brought into any other orientation between vertical and horizontal by rotation of the stack. The present invention is not limited to any orientation of the stack with respect to the force of gravity. The term stack in the present description is interpreted more broadly than in colloquial language, in which case it is usually understood to mean only an arrangement on top of one another. The term height h.sub.S of the stack-like arrangement also is not to be understood to mean that only individual blisters stacked on top of one another are the subject of the present invention. The term height is thus interpreted here more broadly than is usually understood thereby. These considerations, which are assumed of cover films extending in parallel, also are not intended such that they apply only to stacks with cover films extending in parallel. By way of example, the present invention also includes stacks in which the cover films of the individual blisters do not lie in planes extending parallel to one another.
[0044] For the following consideration, a stack is assumed in which the cover films of the individual blisters are arranged horizontally to the force of gravity, and the individual blisters are therefore arranged on top of one another. This therefore results in an individual blister disposed at the very bottom in the stack and an individual blister disposed at the very top in the stack. Further individual blisters can be situated therebetween. In a stack of this type an adjacent individual blister is to be understood to mean the individual blister that is in contact with the individual blister in question. Here, the adjacent individual blister can be situated above or below the individual blister in question. The individual blister at the very bottom has only a single adjacent individual blister; this lies above the individual blister situated at the very bottom. Similarly, the individual blister at the very top also has just one adjacent individual blister; this lies below the individual blister situated at the very top. Should further individual blisters be provided between the individual blisters at the very bottom and at the very top, these each have two adjacent individual blisters, one of the adjacent individual blisters being situated above the individual blister in question, and the other of the adjacent individual blisters being situated below the individual blister in question. Similar considerations apply to a stack in which the individual blisters are arranged adjacently.
[0045] Typical numbers N of individual blisters in a stack-like arrangement are 2, 3, 4, 5, 6, 7, 8, 9, 10, 12, 14, 16, 18, 20, 21, 28, 30 and 31. However, other quantities are also conceivable.
[0046] In a preferred embodiment, N is an integer in the range from 2 to 31.
[0047] In a further preferred embodiment, N is 7.
[0048] In a further preferred embodiment, N is 28.
[0049] In the stack according to the invention the bubbles preferably point in the same direction. However, it is also conceivable for the individual blisters to be arranged rear side to rear side and belly side to belly side in alternation. Mixed forms of the specified stack forms are also conceivable.
[0050] In a conventional blister stack, in which N blisters are stacked rear side to belly side, the height h.sub.S of the stack-like arrangement is N times the sum of the height h.sub.B of a bubble, the thickness d.sub.G of a flat main body and the thickness d.sub.D of a cover film:
Conventional blister stack: h.sub.S=N.Math.(h.sub.B+d.sub.G+d.sub.D)
[0051] This is illustrated in
[0052] The stack height is reduced in accordance with the invention:
blister stack according to the invention: h.sub.S<N.Math.(h.sub.B+d.sub.G+d.sub.B)
[0053] In a preferred embodiment the height of the stack-like arrangement is:
h.sub.S=N.Math.(d.sub.G+d.sub.D)+h.sub.B
[0054] In a particularly preferred embodiment, the following is true for the stack height:
N.Math.(d.sub.G+d.sub.D)+h.sub.Bh.sub.S<N.Math.(h.sub.B+d.sub.G+d.sub.D)
in a further preferred embodiment the height of the stack-like arrangement is:
h.sub.S=(N1).Math.(d.sub.G+d.sub.D+h.sub.N)+(h.sub.B+d.sub.G+d.sub.D), where h.sub.N<h.sub.B
h.sub.N denotes the height of the supporting structures, which will be described in greater detail further below.
[0055] In a further preferred embodiment the height of the stack-like arrangement is:
h.sub.S=.Math.(N+1).Math.(h.sub.B+d.sub.G+d.sub.D)
[0056] In one embodiment of the present invention the individual blisters are stacked such that the cover film of an individual blister rests on the main body of an adjacent individual blister in a region that lies beside the bubble.
[0057]
[0058] The height of the stack-like arrangement shown in
h.sub.S=N.Math.(d.sub.G+d.sub.D)+h.sub.B=7.Math.(d.sub.G+d.sub.D)+h.sub.B
[0059] If the stack from
F.sub.S=7.Math.F.sub.E6.Math.F.sub.O
[0060] F.sub.E is, here, the area content of a single individual blister in the projection onto the plane disposed parallel to the basic shape of the planar main body (xy plane), and F.sub.O is the overlap region of two adjacent individual blisters in the same projection plane.
[0061] If N individual blisters are disposed adjacently in alignment on a table, their area requirement is N times the area requirement F.sub.E of an individual blister:
F.sub.S=N.Math.F.sub.E
[0062] The following is generally true for a stack-like arrangement according to the invention:
F.sub.S<N.Math.F.sub.E
[0063] The area requirement of a stack-like arrangement according to the invention is smaller than the area requirement of adjacently arranged individual blisters, since the individual blisters of the stack-like arrangement overlap in the xy projection plane.
[0064] For example, the following is true for a stack as shown in
F.sub.S=N.Math.F.sub.E(N1).Math.F.sub.O
[0065] Preferred embodiments of stacks according to the invention or those that have a greater relative overlap region F.sub.O.sup.rel:
F.sub.O.sup.rel=F.sub.O/F.sub.E1
[0066] Preferably, F.sub.O.sup.rel is from 0.3 to 1, particularly preferably from 0.5 to 1.
[0067] The size of the relative overlap region can be maximized in different ways, for example by a decentralized arrangement of the bubbles and/or by recesses in the main body, as will be explained in greater detail hereinafter.
[0068] In a further embodiment of the present invention the bubbles of the individual blisters are arranged in a decentralized manner with respect to the basic shape of the planar main body.
[0069] The centre of the basic shape of the planar main body is determined either by its centre of symmetry or, if the basic shape has no centre of symmetry, by the centre of gravity of the basic shape. The bubble also has a centre, which is determined either by the centre of symmetry or, if the bubble has no centre of symmetry, by the centre of gravity of the bubble.
[0070] A decentralized arrangement of the bubble is to be understood to mean an arrangement in which the centre of the bubble does not coincide with the centre of the basic shape of the planar main body.
[0071] Due to the decentralized arrangement, there is a greater bubble-free area on the main body beside the bubble, on which area an adjacent individual blister can rest via its cover film. The adjacent individual blisters can thus move closer to one another in the xy plane, such that not only a denser packing of the individual blisters in the stack direction, but also perpendicularly thereto, results.
[0072]
[0073]
[0074] The height of this stack-like arrangement is:
h.sub.S=N.Math.(d.sub.G+d.sub.p)+h.sub.B=7.Math.(d.sub.G+d.sub.D)+h.sub.B
[0075] In a further embodiment the base area of each individual blister has a recess, within which the bubble of an adjacent individual blister can be placed. This also results in a denser packing both in the stack direction and perpendicularly thereto.
[0076] The height of this stack-like arrangement is:
h.sub.S=N.Math.(d.sub.G+d.sub.D)+h.sub.B
[0077] The term recess is to have a broad meaning here. Under consideration of the main body of conventional blister packs (for example see FIG. 1a of the laid-open application GB2184086A), the edges of the basic shape have a convex contour. By way of example, a circular, a square, and a rectangular basic shape always have a convex contour (see
[0078] Accordingly, the expression basic areas with recess is to be understood to mean all basic areas where the contour, besides convex regions, also comprises at least one concave region.
[0079] The recess is preferably round, semi-circular, ellipsoidal, semi-ellipsoidal, or rectangular.
[0080] In a preferred embodiment two different individual blisters, which behave like an image and mirror image relative to one another, are stacked in alternation.
h.sub.S=4.Math.(d.sub.G+d.sub.D)+h.sub.B
[0081] In a further embodiment the main body of each individual blister has supporting structures. The supporting structures can be formed in the main body, similarly to the bubble. It is also conceivable for the supporting structures to be applied to the main body. In accordance with the invention, the supporting structures have a lower height than the bubble: h.sub.N<h.sub.B.
[0082] In a stack of individual blisters with supporting structures, the cover film of an individual blister rests against the supporting structures of the adjacent individual blister. Such supporting structures lead to a stabilization of the stack, but possibly at the cost of the packing density in the stack direction.
[0083] The height of the stack-like arrangement is:
h.sub.S=(N1).Math.(d.sub.G+d.sub.B+h.sub.N)+(h.sub.B+d.sub.G+d.sub.D)=N.Math.(d.sub.G+d.sub.D)+(N1).Math.h.sub.N+h.sub.B
[0084]
[0085] In
h.sub.S=(N1).Math.(d.sub.G+d.sub.B+h.sub.N)+(h.sub.B+d.sub.G+d.sub.B)=2.Math.(d.sub.G+d.sub.D)+h.sub.B+h.sub.N
[0086] The size of the relative overlap region is F.sub.O.sup.rel=1
[0087] A special form of a base area with recess is the angular base area, which constitutes a particularly preferred embodiment. Here, the recess is rectangular. An example of an angular base area is shown in
[0088] In
[0089] The stack height is:
h.sub.S=(N1).Math.(d.sub.G+d.sub.D+h.sub.N)+(h.sub.B+d.sub.G+d.sub.D)=2.Math.(d.sub.G+d.sub.D)+(h.sub.N+h.sub.B)
[0090] The size of the relative overlap region is F.sub.O.sup.rel=2/3.
[0091] In a further embodiment, the bubble of each individual blister of a stack according to the invention is arranged in a decentralized manner with respect to the basic shape of the main body, and the main body additionally has a recess, in which the bubble of an adjacent individual blister can be placed.
[0092]
[0093] The stack height is:
h.sub.S=(N1).Math.(d.sub.G+d.sub.D+h.sub.N)+(h.sub.B+d.sub.G+d.sub.D)=.Math.(N+1).Math.(h.sub.B+d.sub.G+d.sub.D)=2.Math.(h.sub.B+d.sub.G+d.sub.D)
[0094] The size of the relative overlap region is F.sub.O.sup.rel=1
[0095]
[0096] In
[0097] In
[0098]
[0099] In
[0100] A further subject of the present invention is a box containing a stack-like arrangement according to the invention of individual blisters. The box serves as secondary packaging. It usually also contains a package leaflet containing information regarding taking the medicinal product portions. The box serves to stabilize the stack-like arrangement according to the invention. It consists for example of card, plastic, metal or also a composite material. In a preferred embodiment the box is a folding box made of card, as is also used for conventional blister strips.
[0101] In a preferred embodiment the box contains a viewing window, via which the remaining amount of individual blisters provided in the box can be determined.
[0102] In a further preferred embodiment the box has a lateral opening in the lower region of the box, via which a single individual blister can be removed from the box. On account of the force of gravity, the individual blisters remaining in the box move down when the lower individual blister is removed and can be individually removed in succession until the box is empty.
[0103] In
[0104] A further subject of the present invention is constituted by individual blisters embodied in a particular manner in order to enable a stacking according to the invention.
[0105] In a preferred embodiment the individual blisters are characterized in that the bubble is arranged in a decentralized manner with respect to the main body. Particularly preferred embodiments are illustrated in
[0106] In a further preferred embodiment the individual blisters have a recess, in which the bubble of an adjacent individual blister in a stack-like arrangement according to the invention can be placed. Particularly preferred embodiments are illustrated in
[0107] In a further preferred embodiment the individual blisters have supporting structures, of which the height h.sub.N is less than the height of the bubble h.sub.B. In a further preferred embodiment, the height h.sub.B of the bubble corresponds to the sum of twice the height h.sub.N of the supporting structures, the thickness d.sub.G of the main body and the thickness d.sub.D of the cover film: h.sub.B=2.Math.h.sub.N+d.sub.G+d.sub.D. Particularly preferred embodiments are illustrated in
[0108] In a further preferred embodiment, the main body of the individual blister according to the invention has a rectangular or square basic shape, in which the corners are optionally rounded. Particularly preferred embodiments are illustrated in
[0109] In a further preferred embodiment the main body of the individual blister according to the invention has an angular basic shape, in which the corners are optionally rounded. Particularly preferred embodiments are illustrated in
[0110] In a further preferred embodiment the individual blister exists in two different copies, which behave like an image and mirror image relative to one another. A particularly preferred embodiment is illustrated in
[0111] In a further preferred embodiment, the planar main bodies have one or more basic shapes which, apart from optionally rounded corners, allows/allow a tesselation of a rectangular area.
[0112] Tesselation (also referred to as tiling, paving or scrap-free blanking) is understood to mean the covering of an area by smaller areas of identical shape, with no gaps and no overlaps. The basic shapes of the planar main bodies form the sub-areas here. The advantage of tesselation lies in the fact that the main body can be obtained by dividing a larger blister sheet, wherein division leftovers (cutting leftovers, waste) are reduced to a minimum.
[0113] By way of example, the individual blisters shown in
[0114] A further subject of the present invention is a method for producing individual blisters according to the invention.
[0115] The method according to the invention is characterized in that the individual blisters are separated off from a sheet or a web comprising a multiplicity of individual blisters. The separation can be implemented by conventional methods, such as laser cutting, mechanical cutting, punching, etching, electron beam machining, ultrasound and water jet. These and further methods are described, for example, in DIN standards 8588, 8589 and 8590.
[0116] In a particularly preferred embodiment, the individual blisters are produced from a macro blister pack, which is described in greater detail in EP15182316.8.