Non-volatile solid state resistive switching devices
10090463 ยท 2018-10-02
Assignee
Inventors
Cpc classification
H10B63/84
ELECTRICITY
H10N70/884
ELECTRICITY
H10N70/826
ELECTRICITY
H10N70/245
ELECTRICITY
H10B63/82
ELECTRICITY
H10N70/063
ELECTRICITY
International classification
Abstract
Non-crystalline silicon non-volatile resistive switching devices include a metal electrode, a non-crystalline silicon layer and a planar doped silicon electrode. An electrical signal applied to the metal electrode drives metal ions from the metal electrode into the non-crystalline silicon layer to form a conducting filament from the metal electrode to the planar doped silicon electrode to alter a resistance of the non-crystalline silicon layer. Another electrical signal applied to the metal electrode removes at least some of the metal ions forming the conducting filament from the non-crystalline silicon layer to further alter the resistance of the non-crystalline silicon layer.
Claims
1. A resistive switching device comprising: a substrate comprising a surface region; a first dielectric material overlying the surface region of the substrate; a first electrode overlying the first dielectric material, wherein the first electrode comprises a p-doped polysilicon material; a second electrode comprising at least an aluminum material; and a switching material disposed between the first electrode and the second electrode, the switching material comprising an undoped amorphous silicon material, wherein the undoped amorphous silicon material is characterized by a controlled defect density that is associated with a desired on-resistance for the resistive switching device; wherein the switching material is disposed adjacent to and in contact with the aluminum material.
2. The device of claim 1 wherein the resistive switching device is configured to have three or more non-volatile resistance states.
3. The device of claim 1 wherein the switching device comprises a non-volatile solid state resistive switch device produced using chemical vapor deposition, and wherein the controlled defect density associated with the undoped amorphous silicon material is a deposition temperature-dependent defect density produced during device fabrication based at least in part on a selected deposition temperature used during deposition of the undoped amorphous silicon material.
4. The device of claim 1 wherein the switching device comprises a non-volatile solid state resistive switch device produced using chemical vapor deposition, and wherein the controlled defect density associated with the undoped amorphous silicon material is a Hydrogen concentration-dependent defect density produced during device fabrication based at least in part on a selected Hydrogen concentration used during deposition of the undoped amorphous silicon material.
5. The device of claim 1 wherein a filament is removably disposed in a portion of the switching material, wherein the filament comprises a plurality of aluminum particles from the aluminum material.
6. The device of claim 5 wherein a voltage causes a resistance of the resistive switching device to change to the desired on-resistance.
7. The device of claim 1 wherein the undoped amorphous silicon material comprises undoped LPCVD amorphous silicon material.
8. The device of claim 1, wherein the first and second electrodes and the switching material together comprise a non-volatile switching device supported by the substrate.
9. The device of claim 8, wherein the switching material is configured to have a filament removably disposed therein, wherein the filament comprises a plurality of aluminum particles from the aluminum material.
10. A memory device comprising a plurality of non-volatile switching devices of claim 8, wherein the plurality of non-volatile switching devices are all carried by the substrate.
11. A memory device comprising: a substrate comprising a surface region; a first dielectric material overlying the surface region of the substrate; a first plurality of electrodes overlying the first dielectric material, wherein the first plurality of electrodes comprise a metal material and a conductive material, wherein the conductive material has a resistance higher than the metal material; a second plurality of electrodes comprising at least an aluminum material; and a switching material disposed between intersections of the first plurality of electrodes and the second plurality of electrodes, wherein the switching material comprising a silicon material substantially free of p-type dopants, and further wherein the silicon material is characterized by a controlled defect density that is associated with a desired on-resistance for a resistive switching device; wherein the switching material is adjacent to and in contact with the aluminum material and the conductive material, and wherein a filament is removably disposed in a portion of the switching material, wherein the filament comprises a plurality of aluminum particles from the aluminum material.
12. The device of claim 11 wherein the resistive switching device is configured to have three or more non-volatile resistance states.
13. The device of claim 11 wherein a resistivity of the conductive material is lower than about 0.01 .Math.cm.
14. The device of claim 11 wherein the filament is removably disposed within the silicon material.
15. The device of claim 11 wherein the silicon material includes a plurality of defects and is characterized by a defect density.
16. The device of claim 15, wherein the plurality of aluminum particles are removably disposed within defects from the plurality of defects.
17. The device of claim 11, wherein the conductive material comprises p-doped polysilicon material.
18. The device of claim 11 wherein the first plurality of electrodes, the second plurality of electrodes, and the switching material are configured in a crossbar structure.
19. The device of claim 11 wherein the metal material of the first plurality of electrodes comprises copper.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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DETAILED DESCRIPTION OF THE ILLUSTRATED EMBODIMENTS
(15) The switching and memory devices described below relate to earlier work done on nanoscale metal/amorphous silicon/crystalline silicon (M/a-Si/c-Si) device structures utilizing semiconductor nanowires. We observed two major improvements on the nanoscale M/a-Si/c-Si structure compared to the microscale M2M structures. First, the initial forming process can be eliminated in the M/a-Si/c-Si system. Second, the M/a-Si/c-Si devices can exhibit intrinsic rectification. In the meantime, key memory parameters, comparable to those obtained on microscale M2M planar devices, are maintained in the nanoscale M/a-Si/c-Si devices. Based on knowledge learned in the semiconductor nanowire system, we believe that more reliable, more scalable, nanofabricated crossbar arrays can be realized using the a-Si/c-Si heterostructure technique. These nanofabricated, high-density, scalable arrays will be suitable for next generation computation schemes.
(16) The semiconductor nanowire based a-Si/c-Si devices consist of a p-type crystalline Si (c-Si) nanowire core and an amorphous Si (a-Si) shell, which serves as the active information storage medium. The nanowire core is grown via a catalyst mediated vapor-liquid-solid process inside a chemical vapor deposition (CVD) chamber, such that the diameter of the nanowire is controlled by the size of the catalyst nanoparticle, typically 20 nm. Nanowires with length over 20 m and aspect ratios over 10.sup.3 can be readily grown using this catalyst mediated method. After the c-Si core growth, the a-Si shell is deposited in situ without breaking the vacuum inside the same chamber, through a conventional CVD process treating the c-Si core as a substrate. After growth, the nanowires are transferred to a liquid suspension via gentle sonication, and then deposited on the device substrate. Electrical contacts to the nanowires are normally achieved through e-beam or photo-lithography and metal evaporation. The key difference between the nanowire based M/a-Si/c-Si device structure and previously studied planar M2M structures is that in the M/a-Si/c-Si structure the active a-Si layer is in direct contact with the doped c-Si core, instead being sandwiched by two metal layers. The a-Si/c-Si heterostructure offers a more optimal interface compared to the M2M structure, which in turn results in improved device performance as discussed later. In the nanowire system, the second contact to the a-Si medium is obtained by a lithographically defined Ag metal line, completing the crossbar sandwich structure.
(17) The semiconducting nanowire system, however, suffers several drawbacks that limit its potential for large scale applications. First, using the doped c-Si as the current path and interconnects creates series-resistance. This problem will be even more severe at large scales. Using a second metal layer as interconnects will solve the series resistance problem, but it is not clear how the metal layer can be integrated with the chemically-grown nanowires. Second and more importantly, despite great progress in the field, assembly of the chemically-grown nanowires into large ordered arrays still remains a challenge and it is not clear if these processes will ever be compatible with commercial CMOS technology.
(18) Non-crystalline silicon (nc-Si) non-volatile resistive switching devices have been fabricated and characterized. These switching devices exhibit performance improvements over previous molecule-based switching devices and may be used as nano-scale memory structures that offer terabit density. In some examples, the switching devices include an active non-crystalline silicon layer sandwiched between an electrode and a planar doped silicon electrode. The planar doped silicon electrode may be a p-type silicon (p-Si) electrode. The planar doped silicon electrode may have a resistivity equal to or less than 0.01 .Math.cm. In other examples, the electrodes may be positioned on a same side of the non-crystalline silicon layer. Other configurations are also possible. These switching devices may be fabricated using CMOS processes thus minimizing fabrication costs. The active areas may be defined with electron-beam lithography or other suitable technologies, such as nano-imprint or interference lithography, to minimize size.
(19) Referring to
(20) In the example of
(21) nc-Si non-volatile resistive switching devices may be fabricated using existing CMOS technologies. In an exemplary process, a mixture of silane (SiH.sub.4) (45 sccm) and Helium (He) (500 sccm) is used to form an a-Si layer with a deposition rate of 80 nm per minute (T=260 C., P=600 mTorr) during PECVD. In another exemplary process, silane (SiH.sub.4) (80 sccm) is used to form an a-Si layer with a deposition rate of 2.8 nm per minute (T=585 C., P=100 mTorr) during LPCVD. Portions of poly-silicon grains may form during the LPCVD process and result in an amorphous-poly silicon film. The a-Si and amorphous-poly silicon are referred to herein as nc-Si. Following nc-Si fabrication, silicon oxide may be deposited via PECVD and then coated with polymethyl methacrylate (PMMA). E-beam lithography and reactive ion etching (RIE) processes may be used to create windows in the oxide layer and define the active device area. A second e-beam lithography or photolithography process may then be performed to pattern the top electrode. Nano-imprint lithography or interference lithography may also be used.
(22) Qualitative switching device characteristics may be independent of the fabrication process whereas quantitative switching device characteristics may be dependent on the fabrication process. For example, higher deposition temperatures and Hydrogen (H.sub.2) concentrations typically associated with LPCVD processes may cause higher defect densities, which in turn may result in tightly spaced metal islands after filament formation and lower on-resistances compared to PECVD processes.
(23) More than 40 batches of nc-Si non-volatile resistive switching devices were fabricated using techniques similar to or the same as those described above. Switching devices of varying active area size were examined. The devices were measured using a probe station. An ad-hoc measurement system or a commercial semiconductor parameter analyzer was used for DC characterizations. An arbitrary function generator and digital oscilloscope was used in switching speed measurements.
(24) Repeatable resistive switching behaviors were observed as a voltage, V, was applied (and varied) between the electrodes of the devices. Referring to
(25) The threshold voltages may be narrowly distributed for a specific set of device parameters. As an example, the threshold voltage, V.sub.th1, may be centered at 3.5 V (0.5 V) for a device having a Ag top electrode and a nc-Si layer prepared via PECVD, such as device 10. As another example, the threshold voltage, V.sub.th1, may be centered at 7 V (0.5 V) for a device having a Au top electrode and a nc-Si layer prepared via PECVD.
(26) Unlike phase-change memory devices and conductive-bridge memory devices, nc-Si non-volatile resistive switching devices are polarity dependent and insensitive to electrode material. For example, switching device 10 may be written with a positive voltage and erased with a negative voltage but not visa versa. This suggests that the observed resistive switching behavior is caused by a filament formation process.
(27) Referring to
(28) R.sub.off is comparable to as-fabricated devices while R.sub.on is several orders of magnitude lower. The resistance ratio, R.sub.off/R.sub.on, may range from 10.sup.3 to 10.sup.7. The resistance ratio, however, may depend on the technique used to fabricate the nc-Si layer 16, e.g., PECVD versus LPCVD, and growth conditions.
(29) Referring to
(30) nc-Si non-volatile resistive switching devices, such as device 10, do not require high-voltage forming. Referring to
(31) The elimination of high voltage forming increases device yield compared to conventional M/a-Si/M structures. For example, examination of over three hundred nc-Si non-volatile resistive switching devices resulted in a yield of greater than 99%. As a comparison, examination of conventional M/a-Si/M devices resulted in a yield of less than 40%.
(32) nc-Si non-volatile resistive switching devices are suitable for ultra-high density memory applications. For example, devices with active areas ranging from 1110.sup.3 m.sup.2 to 2.510.sup.3 m.sup.2 showed no sign of device degradation when tested.
(33) Referring to
(34) Referring to
(35) Filament sizes on the order of micrometers and device sizes limited to several micrometers were observed in previous studies of M/a-Si/M structures. The relatively low forming voltages and thin nc-Si layers in nc-Si non-volatile resistive switching devices likely results in reduced filament, and thus device, sizes.
(36) The speed, retention and endurance of 50 nm50 nm nc-Si non-volatile resistive switching devices having Ag electrodes and nc-Si layers prepared using PECVD or LPCVD were tested. Device states were read at a low applied voltage by measuring the voltage across a series sensing resistor, while short voltage pulses were used to write and erase.
(37) Referring to
(38) Referring to
(39) Switching speeds faster than 5 ns were obtained for LPCVD prepared devices having an R.sub.on less than 200. These speeds are several orders of magnitude faster than those reported for molecular devices. These speeds are also comparable to or better than the best values reported for other emerging memory devices. Switching speeds of approximately 150 ns were obtained for PECVD prepared devices having an R.sub.on greater than 1 M. The switching speeds of PECVD devices may be improved by reducing R.sub.on through the adjustment of the growth conditions or by reducing the parasitic capacitance to reduce the RC delay in the circuit.
(40) Referring to
(41) Endurance testing was performed on various types of nc-Si non-volatile resistive switching devices. Referring to
(42) Referring to
(43) The multi-level bit capability of a memory device increases storage density and functionality. Such capabilities of nc-Si non-volatile resistive switching devices were tested. The maximum programming current during the write processes was controlled using a series resistor. Referring to
(44) Rectifying (diode-like) and non-rectifying (resistor-like) switching behavior may be obtained in nc-Si non-volatile resistive switching devices. Referring to
(45) Referring to
(46) Generally, devices having nc-Si layers prepared via PECVD exhibited rectifying switching behavior. Devices having nc-Si layers prepared via LPCVD exhibited non-rectifying behavior. These different behaviors correlate with the different write currents in the two types of devices as R.sub.on is much higher (and hence write currents are much lower) in PECVD prepared devices compared to that of LPCVD prepared devices. For example, if the on-current was greater than 10 A (measured at V.sub.th1 for 50 nm50 nm devices), the switching characteristics exhibited non-rectifying behavior. If the on-current was less than 10 A (measured at V.sub.th1 for 50 nm50 nm devices), the switching characteristics exhibited rectifying behavior.
(47) By adjusting the thickness of the nc-Si layer during LPCVD growth, R.sub.on (and hence the behavior of the device) may be altered. For example, as the thickness of the nc-Si layer increased, the behavior transitioned from non-rectifying, as shown in
(48) The large range of R.sub.on that may be obtained in nc-Si non-volatile resistive switching devices permits the tuning of device parameters to suit specific requirements. For example, high-resistance PECVD devices exhibit rectifying on-state behaviors, ultra-low write currents and ultra-low power consumption with excellent retention and endurance. Low resistance LPCVD devices exhibit faster speeds with compromises in write current and endurance.
(49) nc-Si nonvolatile resistive switching devices may be used to form ultra-high density memory devices. Referring to
(50) Referring to
(51) Several methods may be used to fabricate memory devices similar to the exemplary memory device 126. As an example, such a memory device may be fabricated on commercially available silicon-on-insulator (SOI) wafers in which parallel lines are etched in a p-Si layer to form p-Si electrodes. These p-Si electrodes are in turn isolated from a substrate by an insulator, e.g. SiO.sub.2. As another example, p-Si (crystalline or polycrystalline) electrodes can be deposited on top of a SiO.sub.2 layer through lithography and deposition processes. As yet another example, a p-Si (crystalline or polycrystalline) layer can be deposited or grown on top of a SiO.sub.2 layer. The p-Si layer is then etched to form p-Si electrodes. As still yet another example, an array of parallel p-Si lines are formed through e-beam lithography (or interference lithography or nanoimprint lithography) starting from an SOI wafer. Side metal electrodes can be deposited from an angled-evaporation process, using the p-Si lines as a self-aligned mask. Excess metal can be removed with reactive-ion etching from a different angle compared to the previous evaporation angle. The sample can then go through a planarization process. This ensures that high-quality nanoscale metal electrodes can be obtained using the above-mentioned lithography methods and prevents nc-Si from depositing on the sidewalls of the p-Si lines that may result in device fluctuation and crosslinking between neighboring devices.
(52) Several techniques may be used during the planarization process. As an example, an insulator including SiO.sub.2 and spin-on dielectrics with low dielectric constants may be first deposited to fill the gaps of the p-Si lines, followed by Chemical Mechanical Polishing (CMP) to create a flat surface and expose only the top surface of the p-Si lines. The surface may then be cleaned and the nc-Si layer deposited. In the final step, a second lithography process is performed and the top electrodes are patterned after evaporation and liftoff processes to complete the crossbar memory array structure. Other fabrication techniques may also be used.
(53) The exemplary crossbar memory device 126 may be connected to other electrical components to form a complete circuit. Each crosspoint (bit) in the memory 126 may be accessed through address multiplexers and demultiplexers connected to the columns and rows forming the crossbar array. The bits may be read, written or erased one at a time or a group at a time.
(54) nc-Si non-volatile resistive switching devices may also be used in other non-crossbar based memories or logic applications, for example, as radiation-hard memories or reconfigurable interconnects (switches) between different logic or memory devices. An array of these switches may be used to form a field programmable logic array. Other configurations are also possible.
(55) While embodiments of the invention have been illustrated and described, it is not intended that these embodiments illustrate and describe all possible forms of the invention. Rather, the words used in the specification are words of description rather than limitation, and it is understood that various changes may be made without departing from the spirit and scope of the invention.