System for transferring fluid between a ship and a facility, such as a client ship
10086914 ยท 2018-10-02
Assignee
Inventors
Cpc classification
International classification
B67D9/00
PERFORMING OPERATIONS; TRANSPORTING
Abstract
A system for transferring fluid between a ship and a facility has a mast with a proximal end pivotally mounted on a deck of the ship and a distal end, a fluid-transfer line extending along the mast, a flexible pipe with a first end connected to the fluid-transfer line and a second end connected to a manifold of the facility, the flexible pipe being equipped with a connecting device having an emergency cut-off comprising two elements which are capable of automatically separating in a separation direction, when a separating force which is above a threshold is exerted, and a guide element supported by the mast, and comprising a convex surface for guiding the flexible pipe which is capable of absorbing a pulling force of the flexible pipe such that this force is exerted on the connecting device having an emergency cut-off in the separation direction.
Claims
1. A system for transferring a fluid between a ship and a facility, the system comprising: a mast comprising a proximal extremity intended to be pivotally mounted on a deck of the ship and a distal extremity; a fluid transfer line extending along the mast; a flexible pipe comprising a first extremity connected to a fluid transfer line and a second extremity intended to be connected to a manifold of the facility during a fluid transfer operation, the flexible pipe being fitted with an emergency disconnection connecting device comprising two elements capable of separating automatically in a direction of separation d when a separating force greater than a threshold is exerted, the direction of separation d extending along a length direction of the flexible pipe, the two elements being attached to each other by means of an attachment member that is designed to break when a separation force greater than the threshold is exerted; and a guide element, carried by the mast, comprising a convex guide surface for the flexible pipe which is arranged so that the flexible pipe is pressed against the said convex guide surface when a pulling force is exerted between the first and second ends of the flexible pipe and which is capable of taking up a pulling force on the flexible pipe exerted between the first and second ends of the flexible pipe when the pulling force presses the flexible pipe against the convex guide surface, the convex guide surface being arranged in relation to the emergency disconnection connecting device in such away that when a pulling force exerted between the first and second ends of the flexible pipe presses, the flexible pipe is against the convex guide surface, the direction of separation d in which the separable elements separate extends tangentially to the said convex guide surface in such a way that the said pulling force is exerted on the emergency disconnection connecting device in the direction of separation d.
2. The system as claimed in claim 1, wherein the guide element is carried by the mast at a distance from the distal extremity of the mast, the system comprising a saddle suspended from the distal extremity of the mast and comprising a convex upper surface supporting the flexible pipe.
3. The system as claimed in claim 2, wherein the saddle is suspended from the distal extremity of the mast by means of a lifting device.
4. The system as claimed in claim 2, wherein the distance between the guide element and the distal extremity of the mast is such that when the mast is located in an extreme raised position the flexible pipe forms a loop between the guide element and the saddle, the radius of curvature of which is greater than or equal to a minimum permissible radius of curvature for the flexible pipe.
5. The system as claimed in claim 1, wherein the guide element has a radius of curvature greater than or equal to a minimum permissible radius of curvature for the flexible pipe.
6. The system as claimed in claim 1, wherein, in a connection zone between the flexible pipe and the fluid transfer line, the fluid transfer line is orientated, in relation to an end direction of the fluid transfer line having a longitudinal component in relation to the axis of the mast, directed toward one of the distal or proximal extremities of the mast and wherein the convex guide surface has a convexity of which is directed toward said distal or proximal extremity of the mast toward which the longitudinal component of the end direction of the fluid transfer line is directed.
7. The system as claimed in claim 6, wherein the direction of the end of the fluid transfer line is orientated tangentially to the convex guide surface.
8. The system as claimed in claim 1, wherein the emergency disconnection connecting device is located at the first end of the flexible pipe to connect the flexible pipe and the fluid transfer line.
9. The system as claimed in claim 1, wherein the flexible pipe comprises a first flexible portion extending between its first end and the emergency disconnection connecting device and a second flexible portion extending between the emergency disconnection connecting device and its second end.
10. The system as claimed in claim 8, wherein the second flexible portion of the flexible pipe is associated with a buoy.
11. The system as claimed in claim 1, comprising a plurality of fluid transfer lines extending along the mast and a plurality of flexible pipes each comprising a first end connected to the fluid transfer line, a second end intended to be connected to a manifold of the facility and an emergency disconnection connecting device comprising two elements which can separate automatically in a direction of separation d when a separation force greater than a threshold is exerted, the convex guide surface being arranged in relation to the emergency disconnection connecting devices in such a way that when the pulling forces acting between the first and second ends of the flexible pipes press the flexible pipes against the convex guide surface the directions of separation d in which the separable elements separate extend tangentially to said convex guide surface so that the pulling forces act on the emergency disconnection connecting devices in the direction of separation d.
12. The system as claimed in claim 11, wherein for each flexible pipe the convex guide surface comprises a guide groove, each of the guide grooves being edged by separating walls.
13. The system as claimed in claim 1, wherein the guide element is in the shape of a hollow bell portion comprising a summit equipped with an opening for passage of the flexible pipes.
14. The system as claimed in claim 1, wherein the guide surface is covered with a non-stick coating.
15. The system as claimed in claim 1, wherein the guide surface is fitted with a plurality of rollers mounted so as to rotate.
16. The system as claimed in claim 1, comprising a braking device to control the rate of fall of the flexible pipe during emergency disconnection, the braking device comprising: a drum; a cable wound around the drum and also attached to one of the separable elements of the emergency disconnection connecting device; a shaft, which can move in rotation, associated with the drum so that rotation of the drum in a direction in which the cable unwinds causes the shaft to rotate; a metering pump fitted with a rotor rotationally coupled to the shaft; and a closed-loop hydraulic circuit associated with the metering pump and fitted with a flow regulator.
17. The system as claimed in claim 16, comprising a plurality of fluid transfer lines extending along the mast and a plurality of flexible pipes each comprising a first end connected to the fluid transfer line, a second end intended to be connected to a manifold of the facility and an emergency disconnection connecting device comprising two elements capable of separating automatically; the braking device comprising for each flexible pipe a drum and a cable wound around said drum and firmly attached to one of the separable elements of the emergency disconnection connecting device of said flexible pipe; each drum being associated with the shaft by means of a device having a wheel free to move in one direction or non-return device such that rotation of the drum in a direction in which the cable unwinds causes the shaft to rotate in a first direction of rotation and that the shaft can turn freely in the first direction of rotation without causing the drum to rotate in the direction in which the cable unwinds.
18. The system as claimed in claim 16, wherein one end of the cable is attached to a pin, the drum comprising a groove for housing said pin.
19. The system as claimed in claim 16, further comprising an emergency disconnection detection device capable of detecting rotation of the drum of the braking device and producing a detection signal when rotation of the drum is detected.
20. The system as claimed in claim 19, wherein the emergency disconnection detection device is arranged to produce an alarm signal and/or a signal stopping a pump intended to ensure the transfer of fluid between the ship and the facility through the fluid transfer line and the flexible pipe.
21. A ship equipped with a transfer line as claimed in claim 1.
22. A process for the transfer of a fluid between a ship and a facility by means of a transfer system as claimed in claim 1, wherein during the transfer operation the mast is positioned in a position such that when a pulling force is exerted between the first end and the second end of the flexible pipe, said flexible pipe is pressed against the convex guide surface.
23. The process for the transfer of a fluid as claimed in claim 22, comprising an operation of draining the flexible pipe in which the mast is moved into a position in which the flexible pipe follows a descending slope from the mast toward the manifold of the facility so that fluid present within the flexible pipe can flow by gravity.
Description
BRIEF DESCRIPTION OF THE FIGURES
(1) The invention will be better understood, and other aims, details, characteristics and advantages thereof will be more clearly apparent in the course of the following description of several particular embodiments of the invention that are provided purely by way of illustration and without limitation, with reference to the appended drawings.
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DETAILED DESCRIPTION OF EMBODIMENTS
(16) A transfer system that can be used to transfer a fluid such as liquefied natural gas (LNG) between a supply ship and a facility, such as a client ship, will be described below. The supply ship is for example a bunkering ship responsible for refueling other ships with LNG, and the client ship is a ship propelled by LNG.
(17) With reference to
(18) Mast 1 carries a plurality of transfer lines 4 extending along the mast. Transfer lines 4 comprise rigid elements. For example, mast 1 carries three transfer lines 4. Two of transfer lines 4 are connected to a liquefied natural gas storage tank on supply ship 3 and are used to transfer liquefied natural gas from supply ship 3 to the client ship. Third transfer line 4 allows natural gas in the gaseous state to be extracted from client ship 5 toward supply ship 3. This third transfer line 4 may be connected to a natural gas reliquefaction plant embarked on supply ship 3. Pumps mounted on supply ship 3 and/or pumps mounted on client ship 5 are advantageously used to produce the pressure necessary for the transfer of liquefied natural gas.
(19) Transfer lines 4 have a distal end 6 extending at a distance from a distal extremity 7 of mast 1. Each of the distal ends 6 of transfer lines 4 is connected to a flexible pipe 8. Flexible pipes 8 therefore comprise a first end 9 connected to transfer line 4 and a second free end 10 intended to be connected to a manifold 11 on client ship 5 so that fluid can be transferred between supply ship 3 and client ship 4.
(20) Flexible pipes 8 advantageously comprise cryogenic pipes, such as composite pipes or double-walled pipes, of stainless steel, in which the intermediate space is packed with an insulating material. In one embodiment the insulating material is placed under negative pressure to improve its insulation properties.
(21) Mast 1 is mounted with articulation on deck 2 of supply ship 3. In order to achieve this mast 1 is mounted so as to pivot about a horizontal axis between a retracted position illustrated in
(22) The transfer system comprises a saddle 14 supporting flexible pipes 8 suspended from the distal extremity 7 of mast 1. Saddle 14 has an upper convex surface 15 supporting flexible pipes 8. Upper convex surface 15 is an arched surface whose radius of curvature is greater than or equal to the minimum permissible radius of curvature for flexible pipes 8. The minimum permissible radius of curvature corresponds to the minimum value of the radius to which flexible pipes 8 can be bent without damage or without reducing their service lives. This value is generally specified by the manufacturers of flexible pipes. By way of example, the minimum permissible radius of curvature is of the order of 700 mm in the case of cryogenic pipes having an outside diameter of the order of 170 mm, and of the order of 500 mm for such cryogenic pipes having an outside diameter of the order of 100 mm.
(23) Saddle 14 is suspended from distal extremity 7 of mast 1 by means of a lifting device. The lifting device is a cable lifting device. The lifting device comprises a drum 16 which can be driven in rotation by a motor, a return pulley 17 located at distal extremity 7 of mast 1, and a cable 18 acting together with return pulley 17 which is partly wound around drum 16 and partly attached to saddle 14.
(24) With reference to
(25) Emergency disconnection connecting device 19 comprises two separable elements 20, 21. The two elements 20, 21 can separate in a direction of separation d when a separation force greater than a threshold is exerted. In the embodiment illustrated the two elements 20, 21 each have a hollow cylindrical body 22 through which fluid can circulate. The two elements 20, 21 each have an attachment flange 23 providing a leaktight connection to attachment flange 23 of the other element. Attachment flanges 23 are attached to each other by means of an attachment member 24 that is designed to break when a separation force greater than a specific threshold is exerted on emergency disconnection connecting device 19.
(26) Each of separable elements 20, 21 is fitted with a non-return valve 25 which can prevent the passage of fluid should elements 20, 21 separate. In the embodiment illustrated, non-return valve 25 is mounted so as to move within hollow cylindrical body 22 between an open position illustrated in
(27) In one embodiment, which is not illustrated, the non-return valves are mounted so as to pivot between their open positions and their closed positions.
(28) Returning to
(29) Guide element 29 comprises a convex guide surface 30. Convex guide surface 30 is of an arched shape having a radius of curvature greater than or equal to the minimum permissible radius of curvature of flexible pipes 8.
(30) When a pulling force is exerted between first end 9 and second end 10 of flexible pipes 8, flexible pipes 8 are pressed against guide surface 29 which then takes up the pulling force. The portion of flexible pipes 8 extending between end 6 of transfer line 4 and guide element 28 is then placed under tension so that direction of separation d extends tangentially to convex guide surface 30. Thus the pulling force is exerted on emergency disconnection connecting device 19 in direction of separation d.
(31) In order to limit the flexural stresses acting on the flexible pipes at the connection between first end 9 of flexible pipes 8 and transfer lines 8, convex guide surface 30 is directed toward distal extremity 7 of mast 1 when end 6 of the transfer line is orientated toward distal extremity 7 of mast 1. Conversely, as we will see below in relation to other embodiments, the convexity of convex guide surface 30 is conveniently orientated toward the proximal extremity of mast 1 when end 6 of transfer line 4 is generally directed toward the proximal extremity of mast 1. Furthermore it is also advantageous that end 6 of transfer line 4 should also be orientated tangentially to convex guide surface 30.
(32) Furthermore, as illustrated in
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(34) In a retracted position, illustrated in
(35) Once the transfer of liquefied natural gas has ended, mast 1 is moved into a draining position, illustrated in
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(38) The embodiment in
(39) The embodiment in
(40) In the embodiments in
(41) As illustrated in
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(43) According to one embodiment convex guide surface 30 is covered with a non-stick coating to reduce friction forces between convex guide surface 30 and flexible pipes 8. The non-stick coating is for example of polytetrafluoroethylene (PTFE). According to another embodiment, not shown, guide surface 30 is fitted with a plurality of rollers mounted so as to rotate and thus reduce the friction forces acting between convex guide surface 30 and flexible pipes 8.
(44) In addition to this, the transfer system is equipped with a braking device 34 to control the rate at which flexible pipes 8 fall in the event of emergency disconnection, illustrated in detail in
(45) Thus rotation of drum 35 in a direction in which the cable is unwound causes the shaft to rotate in a first direction of rotation, whereas conversely the shaft can turn freely in this first direction of rotation without causing the drum to rotate in the direction in which the cable is unwound. Cables 36 of each of drums 35 can thus be unwound independently.
(46) Furthermore, shaft 37 is associated with a speed control unit which can be used to control the rate at which the flexible pipe falls. The speed control unit comprises a metering pump 39 fitted with a rotor coupled in rotation to shaft 37. Metering pump 39 is associated with a closed loop hydraulic circuit 40 fitted with a flow regulator 41, such as a constant flow valve. Thus the speed of rotation of shaft 37 and thus the rate of fall of flexible pipes 8 can be controlled, in that metering pump 39 provides a flow proportional to its rotation speed and the flow regulator also controls the flow from the pump.
(47) In one embodiment braking device 34 is arranged so as to allow cables 36 to be released when these are fully unwound from their drum 35. In order to do this, as illustrated in
(48) In
(49) The embodiment illustrated in
(50) Alternatively movement sensors 47 may also be contact-free sensors, such as magnetic sensors.
(51) Finally, in the embodiment illustrated in
(52) Although the invention has been described in connection with several particular embodiments it is obvious that it is not thereby limited in any way and that it comprises all technical equivalents of the means described, together with their combinations if these fall within the scope of the invention.
(53) Use of the words comprise or include and their conjugated forms do not rule out the presence of other elements or stages other than those described in the claims. Use of the indefinite article an for an element or stage does not unless mentioned otherwise rule out the presence of a plurality of such elements or stages.
(54) In the claims, references between brackets are not to be interpreted as being a limitation on the claim.