Powder discharge system
10086413 ยท 2018-10-02
Assignee
Inventors
Cpc classification
F23J15/04
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F23J15/06
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F23J2219/70
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F23J2217/50
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Y10T137/4259
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
B08B9/0933
PERFORMING OPERATIONS; TRANSPORTING
F23J2219/80
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F23J2217/60
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
B08B9/093
PERFORMING OPERATIONS; TRANSPORTING
F23J15/04
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
A powder discharge system is installed in a circulating water tank for collecting powder generated when an exhaust gas is treated in an exhaust gas treatment apparatus. The powder discharge system includes at least one eductor provided in the circulating water tank. The eductor has a nozzle configured to throttle a flow of water supplied from a pump for pumping water in the circulating water tank, a suction port configured to suck water in the circulating water tank into the eductor by utilizing a reduction of pressure generated when the flow of water is throttled by the nozzle, and a discharge port configured to eject the water sucked from the suction port together with the water discharged from the nozzle toward a bottom of the circulating water tank.
Claims
1. An exhaust gas treatment apparatus comprising: a heat treatment unit for oxidatively decomposing an exhaust gas containing silane-based gas, including at least one of silane (SiH.sub.4) and disilane (Si.sub.2H.sub.6), discharged from a semiconductor manufacturing apparatus, the heat treatment unit comprising a combustion chamber for combusting the exhaust gas and a connecting pipe connected to the combustion chamber; an exhaust gas cleaning unit arranged at a stage subsequent to the heat treatment unit for cleaning the exhaust gas discharged from the combustion chamber with water and removing fine dust contained in the exhaust gas, the exhaust gas cleaning unit being connected to the connecting pipe of the heat treatment unit; and a powder discharge system having a circulating water tank for collecting powder containing silica (SiO.sub.2) generated when the exhaust gas is combusted in the combustion chamber of the heat treatment unit and for supplying the water to the exhaust gas cleaning unit to clean the exhaust gas and recovering the water after cleaning the exhaust gas, the connecting pipe of the heat treatment unit extending downward into the circulating water tank and configured to lead the powder containing silica (SiO.sub.2) into the circulating water tank, the powder containing silica (SiO.sub.2) generated when the exhaust gas is combusted being accumulated on an inner surface of the combustion chamber and removed from the inner surface of the combustion chamber, and the removed powder containing silica (SiO.sub.2) being collected in the circulating water tank through the connecting pipe and deposited on a bottom of the circulating water tank; the powder discharge system comprising: at least two eductors provided in the circulating water tank and disposed around the connecting pipe; each eductor comprising a nozzle configured to throttle a flow of water supplied from a pump for pumping water in the circulating water tank, a suction port configured to suck water in the circulating water tank into the eductor by utilizing a reduction of pressure generated when the flow of water is throttled by the nozzle, and a discharge port configured to eject the water sucked from the suction port together with the water discharged from the nozzle toward the bottom of the circulating water tank; wherein the discharge port of each eductor is positioned at the same vertical position as a position of a lower end of the connecting pipe; each eductor is disposed radially outward of the connecting pipe and equally distanced from a center of the connecting pipe at a distance between D1 and 2D1 wherein an inner diameter of the connecting pipe is D1 and a spray angle of each eductor is set in a range of 30 to 70; a drainage port provided at an upper part of the circulating water tank and configured to discharge water in the circulating water tank to the outside of the exhaust gas treatment apparatus; and a water level sensor configured to control a water level of the circulating water tank to form a state where the water level is lower than the suction port of each of the at least two eductors and a state where the water level is higher than the suction port of each of the at least two eductors; when the water level is lower than the suction port of each of the at least two eductors, only the water discharged from the nozzle is ejected from each of the at least two eductors toward the bottom of the circulating water tank; and when the water level is higher than the suction port of each of the at least two eductors, the water discharged from the nozzle and the water sucked from the suction port are ejected from each of the at least two eductors toward the bottom of the circulating water tank; wherein the water ejected from the discharge port of each of the at least two eductors crushes the powder containing silica (SiO.sub.2) deposited on the bottom of the circulating water tank and floats the powder containing silica (SiO.sub.2), and the powder containing silica (SiO.sub.2) is discharged through the drainage port from the circulating water tank together with drainage water.
2. The exhaust gas treatment apparatus according to claim 1, wherein a circle projected on the bottom surface of the circulating water tank from the inner diameter of the connecting pipe is substantially covered by circular ejected surfaces created by the at least two eductors.
3. The exhaust gas treatment apparatus according to claim 1, further comprising: a source of compressed air; an air supply pipe fluidly connecting the source of compressed air to at least one of the two eductors; and a valve disposed in the air supply pipe for controlling the flow of compressed air to the at least one of the two eductors wherein the compressed air discharges the powder containing silica (SiO.sub.2) disposed in the at least one of the two eductors.
4. The exhaust gas treatment apparatus according to claim 1, wherein each of the at least two eductors comprises a substantially cylindrical body part, and when an inner diameter of the body part is d1 (mm), an opening diameter d3 of the nozzle is set to d3=(0.160.26) d1 and a diameter d2 of the suction port is set to d2=(0.80.95) d1.
5. The exhaust gas treatment apparatus according to claim 1, wherein the at least two eductors and the connecting pipe are arranged in the circulating water tank so that the water ejected from each of the at least two eductors is spreading conically and hits against the bottom surface of the circulating water tank at a circular ejected surface; and the circular ejected surface on the bottom surface of the circulating water tank is set so as to enter into a circle formed by vertically projecting a circle having a diameter equal to an inner diameter of the connecting pipe onto the bottom surface of the circulating water tank.
6. The exhaust gas treatment apparatus according to claim 1, wherein the at least two eductors are arranged in the circulating water tank so that circular ejected surfaces of the at least two eductors are brought into contact with each other at their outer circumferences or have overlapping portions which overlap with each other.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1)
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(3)
(4)
(5)
DETAILED DESCRIPTION OF EMBODIMENTS
(6) A powder discharge system according to embodiments will be described below with reference to
(7)
(8) Fuel and oxygen are mixed in a premixer 16 in advance to form mixed fuel, and this mixed fuel is supplied to the burner 11. Further, air as an oxygen source for combusting (oxidizing) the exhaust gas is supplied to the burner 11. The burner 11 combusts the mixed fuel to form swirling flames in the combustion chamber 12, and the exhaust gas is combusted by the swirling flames. A UV sensor (not shown) is disposed inside the burner 11 and it is monitored by the UV sensor whether the swirling flames are formed normally. Air and nitrogen are supplied around the UV sensor as purge gas. Water W1 is supplied to the upper part of the combustion chamber 12. This water W1 flows down along the inner surface of the combustion chamber 12 and a water film is formed on the inner surface of the combustion chamber 12. The combustion chamber 12 is protected from heat of the swirling flames by the water film. Further, a cooling water passage (not shown) through which cooling water W2 for cooling the burner 11 flows is provided between the burner 11 and the combustion chamber 12.
(9) The exhaust gas introduced into the combustion chamber 12 through the burner 11 is combusted by the swirling flames. Thus, combustible gases such as silane, disilane and the like contained in the exhaust gas is oxidatively decomposed. At this time, by combustion of the combustible gases, silica (SiO.sub.2) is produced as powdery product. This silica exists in the exhaust gas as fine dust.
(10) A part of such powdery product is accumulated on the burner 11 or the inner surface of the combustion chamber 12. Therefore, the heating treatment unit 10 is configured to operate a scraper (not shown) periodically so that the powdery product accumulated on the burner 11 or the inner surface of the combustion chamber 12 is scraped off. A circulating water tank 20 is disposed below the combustion chamber 12. A weir 21 is provided inside the circulating water tank 20, and the circulating water tank 20 is partitioned by the weir 21 into a first tank 20A at an upstream side and a second tank 20B at a downstream side. The powdery product scraped off by the scraper falls on the interior of the first tank 20A of the circulating water tank 20 through the combustion unit connecting pipe 13 and is accumulated on the bottom of the first tank 20A. Further, the water film which have flowed down along the inner surface of the combustion chamber 12 flows into the first tank 20A. Water in the first tank 20A flows over the weir 21 and flows into the second tank 20B.
(11) The combustion chamber 12 communicates with an exhaust gas cleaning unit 30 through a cooling unit 25. This cooling unit 25 has a piping 26 extending toward the combustion unit connecting pipe 13 and a spray nozzle 27 arranged in the piping 26. The spray nozzle 27 sprays water countercurrently into the exhaust gas flowing in the piping 26. Therefore, the exhaust gas treated by the heating treatment unit 10 is cooled by water sprayed from the spray nozzle 27. The ejected water is recovered to the circulating water tank 20 through the piping 26.
(12) The cooled exhaust gas is then introduced into the exhaust gas cleaning unit 30. This exhaust gas cleaning unit 30 is an apparatus for cleaning the exhaust gas with water and removing fine dust contained in the exhaust gas. This dust is mainly composed of powdery product produced by oxidative decomposition (combustion treatment) in the heating treatment unit 10.
(13) The exhaust gas cleaning unit 30 comprises a wall member 31 for forming a gas passage 32, and a first mist nozzle 33A, a first water film nozzle 33B, a second mist nozzle 34A and a second water film nozzle 34B disposed in the gas passage 32. These mist nozzles 33A and 34A and water film nozzles 33B and 34B are located at the central portion of the gas passage 32, and are arranged substantially linearly. The first mist nozzle 33A and the first water film nozzle 33B constitute a first nozzle unit 33, and the second mist nozzle 34A and the second water film nozzle 34B constitute a second nozzle unit 34. Therefore, in this embodiment, two sets of nozzle units 33 and 34 are provided. One set of nozzle units or three or more sets of nozzle units may be provided.
(14) The first mist nozzle 33A is disposed further upstream in a flowing direction of an exhaust gas than the first water film nozzle 33B. Similarly, the second mist nozzle 34A is disposed further upstream than the second water film nozzle 34B. Specifically, the mist nozzle and the water film nozzle are alternately disposed. The mist nozzles 33A and 34A, the water film nozzles 33B and 34A, and the wall member 31 are composed of corrosion-resistant resin (e.g., PVC: polyvinyl chloride).
(15) A flow control member 40 for regulating flow of an exhaust gas is disposed at an upstream side of the first mist nozzle 33A. This flow control member 40 causes pressure loss of the exhaust gas and uniformizes the flow of the exhaust gas in the gas passage 32. It is preferable that the flow control member 40 is composed of a material other than metal in order to prevent acid corrosion. As an example of the flow control member 40, there is a nonwoven material made of resin or a resin plate having a plurality of openings. A mist nozzle 41 is disposed at an upstream side of the flow control member 40. The mist nozzles 33A, 34A and 41 and the water film nozzles 33B and 34B are attached to the wall member 31.
(16) As shown in
(17) Fine dust having a diameter of less than 1 m contained in the exhaust gas easily adheres to water particles forming mist by diffusion action (Brownian movement), and thus the fine dust is trapped by the mist. Dust having a diameter of not less than 1 m is mostly trapped by the water particles in the same manner. Since a diameter of the water particles is approximately 100 m, the size (diameter) of the dust adhering to these water particles becomes large apparently. Therefore, the water particles containing dust easily hits the water film at the downstream side due to inertial impaction, and the dust is thus removed from the exhaust gas together with the water particles. Dust having a relatively large diameter which has not been trapped by the mist is also trapped by the water film in the same manner and is removed. In this manner, the exhaust gas is cleaned by water and the cleaned exhaust gas is discharged from the upper end of the wall member 31.
(18) As shown in
(19) Water to be supplied to the mist nozzles 33A and 34A and the water film nozzles 33B and 34B is water recovered by the circulating water tank 20 and contains dust (such as powdery product). Therefore, in order to clean the gas passage 32, municipal water is supplied to the gas passage 32 from a shower nozzle 50. A mist trap 51 is provided above the shower nozzle 50. This mist trap 51 has a plurality of baffle plates therein and serves to trap the mist. In this manner, the treated and detoxified exhaust gas is finally released into the atmosphere through the exhaust duct.
(20) A water level sensor 55 is provided in the circulating water tank 20. The water level sensor 55 is configured to monitor water level of the second tank 20B and to control the water level of the second tank 20B within a predetermined range. Further, part of water delivered by the circulating water pump P is supplied to a plurality of eductors 3 installed in the circulating water tank 20 through a water supply pipe 2. The water supply pipe 2 has an opening and closing valve V1, and when the opening and closing valve V1 is opened, water can be supplied to the eductors 3. A drain valve V2 for discharging water in the circulating water tank 20 is provided on the circulating water tank 20.
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(23) Next, dimensional relationship of the respective parts of the eductor 3 will be described. As shown in
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(27) As shown in
(28) As shown in
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(30) As shown in
(31) As shown in
(32) Therefore, according to the embodiment, the circular ejected surface Ar, on the bottom surface of the circulating water tank 20, onto which water ejected from the eductor 3 is applied is set so as to enter into the circle having a diameter of D1 formed by vertically projecting the circle having a diameter equal to the inner diameter D1 of the combustion unit connecting pipe 13 onto the bottom surface of the circulating water tank 20. In this case, by setting the distance L between the centers of the two eductors in the range of 2D1 to 4D1 as described above, the range in the circle having a diameter of D1 into which the ejected surface Ar enters can be suitably enlarged. Therefore, if the two ejected surfaces Ar, Ar come close to each other at their outer circumferences or have overlapping portions which overlap with each other, the interior of the circle having a diameter of D1 can be substantially covered by the ejected surfaces Ar, Ar. By this setting, the powdery product which has fallen onto the bottom surface of the circulating water tank 20 through the combustion unit connecting pipe 13 and has been accumulated thereon can be crushed by an ejecting and hitting force of water ejected from the eductor 3.
(33) Further, by controlling water level of the circulating water tank 20, when the water level of the circulating water tank 20 is low, water is ejected at an amount Q from each eductor 3 to enhance a crushing effect of the powdery product. When the water level of the circulating water tank 20 increases, water is ejected at an amount 5 Q from each eductor 3 to crush the powdery product further and to agitate water in the circulating water tank 20. Thus, the powder accumulated on the bottom of the circulating water tank 20 is floated, and then the powder is automatically discharged together with drainage water from the drainage port 20D.
(34) In this manner, the discharge rate of the powder can be increased to 90% by the powder discharge system using the eductors 3 according to the embodiment, whereas the discharge rate of the powder is 70% in the conventional case using the bubbler.
(35) Further, according to the embodiment, by supplying compressed air from the air supply pipe 4 to the eductor 3 periodically (or as needed), the powder existing in the suction port 3h of the eductor 3 can be discharged, and thus the eductor 3 can be prevented from being clogged with the powder. Therefore, blockade caused by the powder in the nozzle part which has occurred in the bubbler does not occur, and thus the rate-limiting of the maintenance period of the circulating water tank 20 is not determined by maintenance of the bubbler. Therefore, the maintenance period of the circulating water tank 20 can be prolonged more than double.
(36) Although the combustion-type exhaust gas treatment apparatus is illustrated in
(37) Although the preferred embodiments of the present invention have been described above, it should be understood that the present invention is not limited to the above embodiments, but various changes and modifications may be made to the embodiments without departing from the scope of the appended claims.