Lettering apparatus and lettering method for beer barrel
10086601 ยท 2018-10-02
Assignee
Inventors
Cpc classification
B44B5/0028
PERFORMING OPERATIONS; TRANSPORTING
B41F17/006
PERFORMING OPERATIONS; TRANSPORTING
B44B5/022
PERFORMING OPERATIONS; TRANSPORTING
B65D85/72
PERFORMING OPERATIONS; TRANSPORTING
International classification
B41K3/36
PERFORMING OPERATIONS; TRANSPORTING
B65D1/16
PERFORMING OPERATIONS; TRANSPORTING
B41F17/00
PERFORMING OPERATIONS; TRANSPORTING
Abstract
A lettering apparatus and a lettering method for a beer barrel are provided. The lettering apparatus includes a worktable, a hydraulic push device installed on the worktable, a first lettering device, and a second lettering device. The second lettering device includes a rotatory disk seat with the Z-axis as its axis. The rotatory disk seat is adapted to install a cask thereon. A circumferential surface of the rotatory disk seat is provided with an inner mold for lettering on an inner side of the cask. The first lettering device includes a connecting frame. The connecting frame is movable linearly along the Y-axis. The connecting frame is provided with an outer mold for lettering on an outer side of the cask. The hydraulic push device controls the outer mold of the connecting frame to move linearly along the X-axis for the outer mold and the inner mold to letter on a side wall of the cask.
Claims
1. A lettering apparatus for a beer barrel, comprising a worktable, a hydraulic push device installed on the worktable, a first lettering device, and a second lettering device; the second lettering device comprising a rotatory disk seat with the Z-axis as its axis, the rotatory disk seat being adapted to install a cask thereon, a circumferential surface of the rotatory disk seat being provided with an inner mold for lettering on an inner side of the cask, the first lettering device comprising a connecting frame, the connecting frame being movable linearly along the Y-axis, the connecting frame being provided with an outer mold for lettering on an outer side of the cask, the hydraulic push device controlling the outer mold of the connecting frame to move linearly along the X-axis for the outer mold and the inner mold to emboss on a side wall of the cask; wherein the inner mold and the outer mold each comprise at least one matrix, the matrix of the inner mold and the matrix of the outer mold are matched with each other to form a matrix assembly for embossing a single letter; the matrixes of the outer mold and the inner mold are installed on a Y-axis surface of the connecting frame and the circumferential surface of the rotatory disk seat respectively, and the matrix of the connecting frame is moved along the X-axis toward the matrix of the rotatory disk seat to complete embossing of the matrix assembly.
2. The lettering apparatus for a beer barrel as claimed in claim 1, wherein the hydraulic push device comprises a hydraulic cylinder, a hydraulic cylinder installation frame, a first guide rail, and a movable frame; the hydraulic cylinder is installed on the worktable through the hydraulic cylinder installation frame, the first guide rail is disposed on top of the worktable, and the movable frame is installed on the first guide rail and moved linearly along the X-axis through a push rod of the hydraulic cylinder.
3. The lettering apparatus for a beer barrel as claimed in claim 2, wherein the first lettering device further comprises a Y-axis servo motor, a screw rod, and a second guide rail; the Y-axis servo motor, the screw rod, and the second guide rail are all installed on the movable frame, the Y-axis servo motor brings the screw rod to turn, one end of the connecting frame is installed on the second guide rail to slide along the Y-axis, and another end of the connecting frame is threadedly connected with the screw rod.
4. The lettering apparatus for a beer barrel as claimed in claim 3, wherein the second lettering device further comprises a Z-axis servo motor and a bearing; the bearing is installed on the worktable, the rotatory disk seat is installed in the bearing, and the Z-axis servo motor is disposed at a bottom of the worktable and brings the rotatory disk seat to turn on the bearing with the Z-axis as its axis.
5. The lettering apparatus for a beer barrel as claimed in claim 4, wherein the inner mold and the outer mold each comprise at least one matrix, the matrix of the inner mold and the matrix of the outer mold are matched with each other to form a matrix assembly for embossing a single letter; the matrixes of the outer mold and the inner mold are installed on a Y-axis surface of the connecting frame and the circumferential surface of the rotatory disk seat respectively, and the matrix of the connecting frame is moved along the X-axis toward the matrix of the rotatory disk seat to complete embossing of the matrix assembly.
6. The lettering apparatus for a beer barrel as claimed in claim 5, wherein the circumferential surface of the rotatory disk seat and the Y-axis surface of the connecting frame are each formed with at least one dovetail recess having the same size, the matrix of the inner mold and the matrix of the outer mold have the same size, a back of the matrix of the inner mold and a back of the matrix of the outer mold are engaged in the dovetail recesses of the rotatory disk seat and the connecting frame, such that the matrix of the inner mold and the matrix of the outer mold are installed on the circumferential surface of the rotatory disk seat and the Y-axis surface of the connecting frame, respectively.
7. The lettering apparatus for a beer barrel as claimed in claim 5, wherein when the X-axis is aligned with the diameter of the rotatory disk seat, the matrix of the connecting frame and the matrix of the rotatory disk seat are to emboss on the cask.
8. The lettering apparatus for a beer barrel as claimed in claim 1, wherein the circumferential surface of the rotatory disk seat and the Y-axis surface of the connecting frame are each formed with at least one dovetail recess having the same size, the matrix of the inner mold and the matrix of the outer mold have the same size, a back of the matrix of the inner mold and a back of the matrix of the outer mold are engaged in the dovetail recesses of the rotatory disk seat and the connecting frame, such that the matrix of the inner mold and the matrix of the outer mold are installed on the circumferential surface of the rotatory disk seat and the Y-axis surface of the connecting frame, respectively.
9. The lettering apparatus for a beer barrel as claimed in claim 1, wherein when the X-axis is aligned with the diameter of the rotatory disk seat, the matrix of the connecting frame and the matrix of the rotatory disk seat are to emboss on the cask.
10. The lettering apparatus for a beer barrel as claimed in claim 9, further comprising a cask drive mechanism; the cask drive mechanism comprising a three-detent positioning clamp used to position and control the cask to rotate axially and independently, the three-detent positioning clamp and the rotatory disk seat being coaxial, the three-detent positioning clamp being movable axially.
11. The lettering apparatus for a beer barrel as claimed in claim 10, wherein the cask drive mechanism further comprises a third guide rail, a fourth guide rail, a placement board, a Z-axis cylinder, a first cylinder, and a lift mechanism; the third guide rail and the fourth guide rail are disposed on the worktable and the lift mechanism respectively and parallel to the Z-axis, the placement board is mounted on the third guide rail and moved linearly along the third guide rail through the Z-axis cylinder, the three-detent positioning clamp is mounted on the fourth guide rail and moved linearly along the fourth guide rail through the first cylinder; and the lift mechanism is installed on the placement board to bring the three-detent positioning clamp to ascend and descend.
12. The lettering apparatus for a beer barrel as claimed in claim 11, wherein the three-detent positioning clamp comprises an engaging disk installation frame, an engaging disk servo motor, and a three-detent engaging disk; the three-detent engaging disk and the rotatory disk seat are coaxial, the three-detent engaging disk is installed on the fourth guide rail through the engaging disk installation frame to be rotated axially, a back of the three-detent engaging disk is provided with a gear, the three-detent engaging disk and the gear are coaxial, the engaging disk servo motor is fixedly installed on the engaging disk installation frame and meshes with the gear, enabling the cask to be independently rotated relative to the rotatory disk seat, and the first cylinder controls the engaging disk installation frame to slide along the fourth guide rail.
13. The lettering apparatus for a beer barrel as claimed in claim 12, further comprising a tightening mechanism, the tightening mechanism comprising a slide block, a second cylinder, a fifth guide rail, and a pair of tightening blocks disposed symmetrically at left and right sides of the slide block; the fifth guide rail and the second cylinder being installed on the hydraulic cylinder installation frame, the fifth guide rail being parallel to the X-axis, the slide block being installed on the fifth guide rail and pushed by the second cylinder to slide linearly along the fifth guide rail; one end of the cask being engaged with the three-detent engaging disk, and another end of the cask leaning against the tightening block.
14. The lettering apparatus for a beer barrel as claimed in claim 13, wherein the tightening block leans against a middle portion of the cask.
15. The lettering apparatus for a beer barrel as claimed in claim 14, wherein the tightening block is made of nylon.
16. The lettering apparatus for a beer barrel as claimed in claim 11, wherein the lift mechanism comprises a lift cylinder, a lift board, a sleeve rod, and a guide rod; the sleeve rod and the guide rod are disposed at the periphery of the placement board, the lift cylinder and the sleeve rod are fixedly installed on the placement board, the guide rod is slidably inserted in the sleeve rod, a top of the guide rod is fixedly connected to the lift board, a lift rod of the lift cylinder brings the lift board to ascend and descend, and the fourth guide rail is installed on the lift board.
17. The lettering apparatus for a beer barrel as claimed in claim 16, further comprising a cask placement mechanism; the cask placement mechanism comprising two support seat assemblies, each support seat assembly comprising a slide seat, an adjustment mechanism, a positioning board installed on the lift board, and a pair of rollers disposed symmetrically at left and right sides of the slide seat; outer circumferential surfaces of the rollers are in contact with the outer side of the cask; the left and right sides of the slide seat are installed on the fourth guide rail and slides linearly along the fourth guide rail, the positioning board is located on top of the slide seat and has a plurality of adjustment holes arranged along Z-axis, and the slide seat and the adjustment holes are connected through the adjustment mechanism.
18. The lettering apparatus for a beer barrel as claimed in claim 11, further comprising a cask placement mechanism; the cask placement mechanism comprising two support seat assemblies, each support seat assembly comprising a slide seat, an adjustment mechanism, a positioning board installed on the lift board, and a pair of rollers disposed symmetrically at left and right sides of the slide seat; outer circumferential surfaces of the rollers are in contact with the outer side of the cask; the left and right sides of the slide seat are installed on the fourth guide rail and slides linearly along the fourth guide rail, the positioning board is located on top of the slide seat and has a plurality of adjustment holes arranged along Z-axis, and the slide seat and the adjustment holes are connected through the adjustment mechanism.
19. The lettering apparatus for a beer barrel as claimed in claim 12, further comprising a cask placement mechanism; the cask placement mechanism comprising two support seat assemblies, each support seat assembly comprising a slide seat, an adjustment mechanism, a positioning board installed on the lift board, and a pair of rollers disposed symmetrically at left and right sides of the slide seat; outer circumferential surfaces of the rollers are in contact with the outer side of the cask; the left and right sides of the slide seat are installed on the fourth guide rail and slides linearly along the fourth guide rail, the positioning board is located on top of the slide seat and has a plurality of adjustment holes arranged along Z-axis, and the slide seat and the adjustment holes are connected through the adjustment mechanism.
20. The lettering apparatus for a beer barrel as claimed in claim 10, wherein the slide seat has a slotted hole, and the slotted hole and the adjustment holes are fixedly connected through the adjustment mechanism.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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DESCRIPTION OF THE PREFERRED EMBODIMENTS
(16) Advantages and features of the inventive concept and methods of accomplishing the same may be understood more readily by reference to the following detailed description of embodiments and the accompanying drawings. The inventive concept may, however, be embodied in many different forms and should not be construed as being limited to the embodiments set forth herein.
(17) As shown in
(18) The apparatus of the present invention can be used to emboss a full label on a beer barrel. After the beer barrel is stretched and welded, the process of lettering is performed. This can avoid a waste of semi-finished products if the process of lettering is performed before stretch forming and welding and the stretch forming and welding cause defective products. Thus, the manufacture cost and time of products can be decreased. Through the control of the servo motors, the outer mold 62 and the inner mold 61 can be moved precisely.
(19) As shown in
(20) As shown in
(21) 1). installing and arranging multiple pairs of matrix assemblies on a Y-axis surface of a connecting frame and a circumferential surface of a rotatory disk seat, each pair of the matrix assembly forming a letter of a label; in the step 1, if the letters and the order of the matrix assemblies in use are the same as the previous installed matrix assemblies, the previous installed matrix assemblies are remained so as to attain the versatility and interchangeability of the matrixes. This saves the time to exchange the molds. There is no need to manufacture various letter molds for different labels so as to save the cost and time of manufacturing molds.
(22) 2). placing a cask which has been stretched and welded on the rotatory disk seat 41, enabling an inner side of the cask to correspond in position to matrixes 63 of convex mold configurations of the matrix assemblies and an outer side of the cask to correspond in position to matrixes 63 of concave mold configurations of the matrix assemblies, wherein the connecting frame is moved along the X-axis relative to the rotatory disk seat 41 to a embossing position. At this time, the matrix 63 of the first concave mold configuration and the matrix 63 of the first convex mold configuration are at the embossing position. (The embossing position: when the X-axis is aligned with the diameter of the rotatory disk seat, the matrix 63 of the connecting frame 31 and the matrix 63 of the rotatory disk seat 41 can emboss normally at the embossing position.)
(23) 3). moving the connecting frame 31 along the X-axis for the matrix 63 of the first concave configuration to get contact with the side wall of the cask and mate with the matrix 63 of the first convex mold configuration to emboss the first letter of the label, and then moving the connecting frame 31 reversely along the X-axis for the matrix 63 of the first concave configuration to disengage from the matrix 63 of the first convex mold configuration.
(24) 4). after disengagement, moving the connecting frame 31 along the Y-axis for the matrix of the next concave mold configuration to be moved to the embossing position. After embossing, the side wall of the cask is still engaged with the first matrix assembly. When the matrix of the concave mold configuration is moved along the X-axis to disengage from the side wall of the cask, the side wall of the cask is still engaged on the matrix of the convex mold configuration. The rotatory disk seat 41 brings the cask 5 to rotate along the Z-axis for the cask 5 and the matrix of the next convex mold configuration to be rotated to the embossing position. The rotatory disk can be used for different sizes of casks. There is no need to provide multiple rotatory disks. Thus, the cost to manufacture the apparatus for lettering on the beer barrel is lowered. Through the step 3, the process of embossing can be performed.
(25) 5). embossing the other letters of the label to complete the embossing of the label through the step 4.
(26) The method of the present invention decreases the process and enhances the interchangeability of the matrixes so as to lower the manufacture cost and time of the molds. The operation is convenient.
(27) As shown in
(28) As shown in
(29) As shown in
(30) As shown in
(31) As shown in
(32) The slide seat 81 has a slotted hole 86. The slotted hole 86 and the adjustment holes are fixedly connected through the adjustment mechanism 82.
(33) As shown in
(34) The apparatus of the present invention is provided with the procedure of embossing serial numbers. The serial numbers can be embossed on the casks in sequence. The serial numbers correspond to the matrixes of the apparatus. When the next cask is embossed, the corresponding matrixes are changed. For example, the first cask is embossed with the number of 20150703-001, and the next cask is embossed with the number of 20150703-002, and so on. Each cask has its own serial number. The operator just inputs the first serial number, and then the apparatus will emboss the serial numbers on the casks in order. It is very convenient for operation.
(35) As shown in
(36) 1). installing and arranging multiple pairs of matrix assemblies on a Y-axis surface of a connecting frame and a circumferential surface of a rotatory disk seat, wherein the Y-axis surface of the connecting frame is provided with matrixes of concave mold configurations, and the circumferential surface of the rotatory disk seat is provided with matrixes of convex mold configurations;
(37) 2). placing a cask which has been stretched and welded on the rollers 84 transversely, wherein the tightening block 94 is moved to the middle of the cask, the first cylinder 6 brings the three-detent engaging disk 613 to move toward the cask 5 and get connect with the cask 5 and bring the cask 5 to move continuously, one axial end of the cask 5 holds against the three-detent engaging disk 613, the other end of the cask 5 holds against the tightening block 94, the cask 5 is clamped and positioned by the three-detent engaging disk 613, the tightening block 94 is moved upward, and the cask 5 is controlled by the Z-axis cylinder 66 and moved toward the rotatory disk seat 41 to the embossing position;
(38) 3). when the first letter of a label is embossed, the corresponding matrix of the concave mold configuration of the connecting frame 31 being moved to the embossing position, the corresponding matrix of the convex mold configuration of the rotatory disk seat being rotated along the Z-axis to the embossing position, the matrix of the concave mold configuration being moved along the X-axis through the hydraulic cylinder 21 to perform embossing, after embossing, the matrix of the concave mold configuration being homed along the X-axis, the cask 5 being lifted up through the lift cylinder to separate from the matrix of the convex mold configuration;
(39) 4). when the next letter of the label is embossed, the three-detent engaging disk being separately controlled to rotate the cask to a desired angle, and then performing the step 3; and
(40) 5). embossing the other letters of the label to complete the embossing of the label through the step 4.
(41) Although particular embodiments of the present invention have been described in detail for purposes of illustration, various modifications and enhancements may be made without departing from the spirit and scope of the present invention. Accordingly, the present invention is not to be limited except as by the appended claims.