Arrangement and method for tail-threading a fibrous web
10087581 ยท 2018-10-02
Assignee
Inventors
Cpc classification
B65H20/14
PERFORMING OPERATIONS; TRANSPORTING
International classification
Abstract
The primary object of the invention is an arrangement in the fibrous-web machine for tail-threading of a fibrous web, a tail-threading apparatus and a method for tail-threading. The arrangement comprises a tail-threading apparatus which is arranged to receive a tail separated from the fibrous web and to guide it further to the subsequent section of the fibrous-web machine in the longitudinal direction of the fibrous-web machine, at least one blower (102, 104) which is provided with a flow-preventing plate (103, 105) and arranged to guide the tail towards said tail-threading apparatus for feeding the tail to the tail-threading apparatus, whereby said at least one blower (102, 104) with its flow-preventing plate (103, 105) is arranged to divert the travel direction of tail on the longitudinal vertical plane and the cross-directional vertical plane of the fibrous-web machine, and said tail-threading apparatus comprises a rope nip receiving the tail the tail-threading ropes of which are supported by a rope pulley (108) which is arranged to rotate on a plane in the direction of the longitudinal axis of the fibrous-web machine and oblique in relation to the vertical direction and which is arranged to receive the diverted tail in the diverted travel direction. The invention enables the implementation of a tail-threading process fitting into a smaller space.
Claims
1. An arrangement in a fibrous-web machine for tail-threading of a fibrous web, the fibrous-web machine comprising a longitudinal axis and a cross-directional vertical plane perpendicular to the longitudinal axis, the arrangement comprising a tail-threading apparatus which is arranged to receive a tail separated from the fibrous web and to guide the tail further to subsequent sections of the fibrous-web machine in the longitudinal direction of the fibrous-web machine, at least one blower which is provided with a flow-preventing plate and arranged to guide the tail towards said tail-threading apparatus to feed the tail to the tail-threading apparatus in a diverted travel direction, whereby said tail-threading apparatus comprises a rope nip for receiving the tail, the rope nip comprising tail-threading ropes which are supported by a rope pulley, whereby the rope pulley is arranged to rotate on a plane in the direction of the longitudinal axis of the fibrous-web machine and oblique in relation to the vertical direction of the fibrous-web machine and arranged to receive the diverted tail in said diverted travel direction, said at least one blower with its flow-preventing plate is arranged to divert the travel direction of the tail simultaneously on the longitudinal vertical plane and the cross-directional vertical plane of the fibrous-web machine substantially to the cross-directional vertical plane of the machine or at the most at an angle of 45 degrees in relation to said vertical plane, forming said diverted travel direction.
2. An arrangement according to claim 1, wherein said at least one blower with its flow-preventing plate is arranged to divert the travel direction of the tail into at least an angular position in relation to both horizontal and vertical directions.
3. An arrangement according to claim 1, comprising at least one first blower which is provided with a first flow-preventing plate and arranged to guide the tail separated from the fibrous web towards the tail-threading apparatus, at least one second blower which is provided with a second flow-preventing plate and arranged to guide said tail from the first blower towards the tail-threading apparatus, whereby the fibrous web is arranged to run at least partially on the lower surface of the first flow-preventing plate and at least partially on the upper surface of the second flow-preventing plate.
4. An arrangement according to claim 3, wherein the first blower and flow-preventing plate are arranged to divert the travel direction of the tail from the vertical direction substantially directed from the top downwards to substantially horizontal and at an angle in relation to the longitudinal axis of the fibrous-web machine, and the second blower and flow-preventing plate are arranged to divert the travel direction of the tail further substantially on a plane in the cross direction of the fibrous-web machine and at an angle opening obliquely upwards.
5. An arrangement according to claim 1, wherein the shape of the flow-preventing plate of said at least one blower corresponds to that of a deflected planar plate and the tail has been arranged to run substantially following the surface of the flow-preventing plate.
6. An arrangement according to claim 1, wherein said at least one blower with its flow-preventing plate is arranged to divert the travel direction of the tail from the substantially downwards directed direction at an angle opening upwards for 30-60 degrees in relation to the horizontal direction when seen in the cross-directional vertical plane of the machine.
7. An arrangement according to claim 1, wherein said at least one blower with its flow-preventing plate is arranged to divert the travel direction of the tail from the substantially downwards directed direction at an angle opening upwards for 135-180 degrees when seen on the longitudinal vertical plane of the machine.
8. An arrangement according to claim 1, wherein said tail-threading apparatus is arranged to divert the travel direction of the received tail further substantially into the longitudinal axis of the fibrous-web machine, and to rotate the tail around said longitudinal axis substantially onto horizontal plane.
9. An arrangement according to claim 1, wherein a rotation axis of said rope pulley is located on the cross-directional vertical plane of the fibrous-web machine and is at an angular position in relation to horizontal plane.
10. An arrangement according to claim 1, wherein said at least one blower with its flow-preventing plate is arranged to cause a lateral displacement of the centre line of the tail, the magnitude of which is at least 5 cm, before receiving the tail in the tail-threading apparatus.
11. A tail-threading apparatus for receiving a cut tail in the tail-threading section of a fibrous-web machine having a longitudinal direction, a horizontal cross-direction and a vertical cross-direction, and in which the fibrous web is adapted to move in a machine direction perpendicular to a cross machine direction, the apparatus comprising means for receiving the tail substantially at an angular position in relation to the longitudinal direction and/or horizontal cross-direction and/or vertical cross-direction of the fibrous-web machine, and diverting the travel direction of the received tail substantially into the machine direction, wherein said means for receiving the tail and diverting the travel direction of the received tail substantially into the machine direction comprise a rope nip the tail-threading ropes of which are supported by a rope pulley being arranged to rotate on a plane in the longitudinal direction of the fibrous-web machine and oblique in relation to the vertical direction and being arranged to receive the tail when the tail is substantially on the vertical plane in the cross machine direction or on a plane diverting from this at most by 45 degrees and when the tails is at an oblique angular position in relation to the vertical and horizontal cross-directions of the machine.
Description
BRIEF DESCRIPTION OF DRAWINGS
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DETAILED DESCRIPTION OF EMBODIMENTS
(12) Arrangement for Tail-Threading
(13) Below will be described an embodiment of the present arrangement in which the diversion of the travel direction of a tail is provided by rotating the tail by utilizing natural deflection after a holding-down blow nozzle. To recap, the tail originally travelling downwards on the vertical plane is diverted to travel finally on the vertical plane and at an angle in relation to the vertical direction and aside in relation to the original position in the cross machine direction. The tail is conveyed to an equivalently inclined rope nip.
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(17) The flow-preventing plates 203, 205 are deflected, in addition to the direction shown in
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(19) The diversion of the tail is thus performed most advantageously by deflected blow plates in accordance with
(20) According to an embodiment, the arrangement includes the holding-down blower 202 and the flow-preventing plate 203 connected to it above the web, the draw-in blower 204 and the flow-preventing plate 205 connected to it below the web and the rope nip 218 receiving the web at least one rope pulley of which is arranged into an angular position.
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(25) Suitable incidence angles can be freely provided also otherwise than the shapes and positions of the flow-preventing plates of the first and the second blower.
(26) Instead of a rope nip, the tail-threading apparatus 218 can be some other apparatus suitable for the purpose, such as a vacuum conveyor or even an air-blowing apparatus. Similar to the receiving rope pulley of the rope nip, such another apparatus can also advantageously be inclined in an equivalent way totally or partially around the longitudinal axis of the fibrous-web machine to set it at an optimal angle in relation to the diverted tail according to the invention.
(27) The tail can be cut before feeding it to the rope nip in a way described above e.g. by an air cutting device described in more detail below.
(28) Air Cutting Device
(29) According to a second aspect are introduced a device and a method for manipulating a fibrous web, particularly for its cutting before the above-said. The device comprises at least one blower provided with a flow-preventing element which is arranged to produce at least one blow substantially in the direction of the fibrous web and a friction element against which the fibrous web is arranged to be pressed partially from the effect of said blow and flow-preventing element to apply friction force resisting the motion of the fibrous web to the fibrous web. According to the second aspect of the invention, the blow is directed substantially away from the friction element and the friction element comprises a surface profile which is arranged such that, from the effect of said at least one blow, a continuous vacuum is created on the surface of the fibrous web on the side of the friction element. Due to its intensified friction effect, the device according to the second aspect of the invention is applicable especially for board and, by means of its, it is possible to form e.g. an air cutting device in the tail-threading section of a board machine.
(30) According to an embodiment, the vacuum is arranged to be formed at least mainly between the fibrous web and the friction element. Then, the surface profile of the friction element forms a discontinuous contact with the fibrous web.
(31) According to another embodiment, the surface profile of the friction element comprises several projections against which the fibrous web is arranged to be pressed and between which then remains an air channel for maintaining said vacuum. There can have been arranged projections on the surface of the friction element in two dimensions, as will be later described, or at least in one of these dimensions. The most powerful effect can be provided when there are projections in two directions.
(32) According to a further embodiment, the projections are fastened to a base element which comprises a plate in the direction of the plane of the fibrous web.
(33) In addition to or instead of projections, it is possible to use other surface profile elements which make the surface of the friction element different from a planar one. The surface profile elements can also comprise openings.
(34) In addition to the projections or other surface profile elements keeping the fibrous web partially loose from the surface of the friction element and enabling the creation and continuous maintenance of the vacuum, they can themselves increase the roughness (on micro and/or macro level) of the surface of the friction element, which further intensifies the friction effect.
(35) According to an embodiment, the vacuum is arranged to be created on the opposite side of the friction element than the side on which the fibrous web is pressed to it. Then, there are openings in the friction element via which openings the fibrous web is sucked against the friction element.
(36) According to another embodiment, the object of the invention is an arrangement for tail cutting, which arrangement includes at least two blowers substantially affecting the tail in the opposite direction for cutting the tail, whereby both blowers are provided with flow-preventing plates, and a friction element arranged between the blowers. The friction element is arranged to lift the tail away from the surface of the device such that it forms a discontinuous contact with the tail. According to an advantageous variation described in more detail later, the friction element lets air flow between a common air chamber of the tail and the blowers.
(37) In more detail, an air cutting device according to an embodiment comprises two blowers, i.e. a first blower for producing a first air jet substantially at least mainly against the motion direction of the fibrous web and a second blower for producing a second air jet at least mainly in the motion direction of the fibrous web. A friction element is located in the motion direction of the fibrous web between said first and second blower such that both the first and the second air jet create said vacuum. Both blowers can provide suction from the same space, which intensifies the pressing of the fibrous web against the friction element and thus the friction effect. Such an arrangement is advantageous particularly in an air cutting device, in which the substantially stopping friction effect of the fibrous web is desired in order to enable air cutting. Especially in such a device, the first and the second blower are arranged to produce air jets substantially equal of their intensity.
(38) According to an embodiment, said first and second blower comprise a common air-supply channel and said friction element is arranged substantially between the common air-supply channel and the fibrous web. Such an arrangement enables a particularly small-sized effective air cutting device.
(39) The used blowers are provided with a flow-preventing element the task of which is to limit the supply of make-up air at least from one side of outlet openings, whereby the supply of make-up air from the vicinity of the surface profile of the friction element increases substantially, which causes a vacuum increasing friction according to the invention. Typically, a flow-preventing plate set in the direction of the blow is utilized or one curved away from it and/or set at an angular position. The curved plates and/or ones set at an angular position further cause a force component pressing the fibrous web towards the device at least partially due to the Coanda effect. Particularly, plates set at an angular position in relation to the travel direction of the web can guide the already cut web into a desired direction, because the plates divert the air flow due to the Coanda effect.
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(43) In
(44) Next, an air cutting device according to an embodiment will be described in more detail with reference to
(45) In more detail, the device illustrated in
(46) Furthermore, the device is provided with flow-preventing plates 24A, 24B which are arranged on the opposite sides of the frame 22, in the vicinity of the air openings 25A, 25B, respectively. The plates 24A, 24B prevent the air jets 26A, 26B from receiving make-up air from an undesired direction and cause suction which pulls the fibrous web 10 towards the plates 24A, 24B and against the device. In this example, the plates 24A, 24B extend away from the air openings 25A, 25B at least partially obliquely in relation to the plane of the fibrous web, whereby they cause the so-called Coanda effect i.e. the curving of air jets 26A, 26B away from the fibrous web. The plates 24A, 24B can be straight or, as shown in
(47) When the tail 10 is brought to the position according to
(48) To intensify the deceleration, stopping and thus also cutting of the web, a friction element 28 has been arranged according to the present invention on the side of the web of the frame 22 in
(49) As seen in
(50) According to an embodiment illustrated in
(51) In the case of the friction element 28 provided with projections, the tail 10 tends to bulge according to
(52) An advantageous way to form the friction element 28 is to manufacture holes directly on the wall of the nozzle chamber 22 or on a separate plate at a distance from each other and to fasten in the holes retainer screws the heads of which form the projections 29A, 29B. Such durable retainer screws are commonly available.
(53) The distance between the projections 29A, 29B can be quite freely arranged. It can be e.g. 5-50 mm from one edge of the projection to that of the other. The height of the projections is advantageously 1-10 mm, typically 1-5 mm.
(54) The vacuum is formed particularly high the tail 10 being wide in relation to the cross-sectional area of the pocket zone (the area between the web, the flow-preventing plate and the chamber) supplying make-up air. With typical tail widths, e.g. 10-40 cm, the vacuum and friction provided with the locations and dimensions of projections described above as examples and the flows of the air jets 26A, 26B provided by conventional techniques are sufficient to enable the cutting of the board solely by the force of the air jets. As the thickness of the board and simultaneously the rigidity of the tail 10 increase, the complete stopping of the tail 10 is advantageous because a short cutting time is then ensured. The increase in the rigidity of the tail 10 increases the force by which the tail is pressed against the friction element and thus also the friction force.
(55) In the embodiment of
(56) In the illustrated examples, the chamber 23 (33A, 33B) together with the air openings 25A, 25B (35A, 35B) and the flow-preventing plates 24A, 24B (34A, 34B) form the blowers 21A, 21B (31A, 31B). The production of compressed air and its connection to the chamber 23 (33A, 33B) are not described here in more detail.
(57) The distance of the upper and lower air openings 25A, 25B from each other and thus the dimension of the friction element in the direction defined by the air openings 25A, 25B is advantageously as small as possible, still such that a sufficient vacuumized air pocket and friction effect are provided. Typically, the distance is 2-10 cm.
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(59) Furthermore,
(60) The angular positions in accordance with
(61) It is sufficient that, in a two-blower arrangement, one of the blows sucks the web fast to the friction element and thus increases kinetic friction between it and the web. The other blow can have been arranged e.g. only for cutting. In a typical arrangement however, both blows take part at least at some stage of the cutting process for both increasing the friction effect and the cutting.
(62) A profile of the friction element providing a desired effect can be formed in many ways and some ways have been illustrated in
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(64) In all of the above arrangement examples, the general form of the friction element is a plane in the direction of the web the detailed profile of which still differs from the planar i.e. even profile. It is possible to combine the above-described arrangements or to construct other arrangements with equivalent effects.
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(67) As it is evident from the above description, the present invention can be implemented in many different ways only some of which have been depicted here. The device according to the invention can be fitted as part of various tail-conveyance, tail-cutting and/or tail-threading apparatus units, whereby e.g. the strengths of blows can be adjusted and the flow-preventing plates and friction elements shaped according to the requirements of each apparatus.
(68) According to an embodiment, the present manipulating device forms one uniform device unit i.e. its different parts are connected to each other such that the device is easily transferable and positionable at a desired point as one unit.
(69) The width of the device (the dimension in direction of the web width) is typically arranged to correspond to the width of the web to be manipulated or it is slightly larger than that. The width can be e.g. 5 cm-10 m, in the case of the tail typically 5-40 cm.
(70) The supply device or devices of air pressure, such as compressors, connectable to the device and their control units are available prior art for those skilled in the art and they are not discussed here in more detail.
(71) Even though the invention and its embodiments were above described mainly in connection with tail cutting, they can also be used in other stages of the tail-threading process for manipulating the tail or for manipulating other webs, even full-width webs, in the tail-threading section or other sections of the fibrous-web machine.