Method of processing poultry and other meat to reduce or eliminate <i>Salmonella</i>
11582978 · 2023-02-21
Assignee
Inventors
- Gary L. Nace (Claude, TX, US)
- Terry L. McAninch (Westminster, CO, US)
- Victor M. Reusch (Arvada, CO, US)
- Elis M. Owens (Littleton, CO, US)
Cpc classification
Y02A40/90
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
A23B4/015
HUMAN NECESSITIES
International classification
Abstract
A method for reducing the incidence of Salmonella in harvested meat comprising treating the meat with an effective electrostatically charged antimicrobial solution comprising a blend of lactic and citric acids in proportions containing a predominance of lactic acid from 65:5 wt./wt. to 77:3 wt./wt. lactic acid to citric acid; and the pH of the solution is less than about 3.2.
Claims
1. A method of reducing pathogenic bacteria on meat, the method comprising: providing an antimicrobial solution comprising an acid blend of lactic acid and citric acid wherein a weight ratio of the lactic acid to the citric acid is in a range of from about 45:35 to about 60:20, and wherein the antimicrobial solution has a pH of less than 3.2; applying an electrical charge to one or more portions of the meat; applying an opposite electrical charge to the antimicrobial solution to form an electrostatically charged antimicrobial solution; and treating the meat with the electrostatically charged antimicrobial solution.
2. The method of claim 1, wherein the pathogenic bacteria is Salmonella, Escherichia coli, or a combination thereof.
3. The method of claim 1, wherein the antimicrobial solution consists essentially of the lactic acid and the citric acid.
4. The method of claim 1, wherein the pH of the antimicrobial solution is between about 1.8 to 3.0.
5. The method of claim 1, wherein the treating of the meat with the antimicrobial solution occurs after evisceration.
6. The method of claim 1, wherein the meat is poultry.
7. The method of claim 6, wherein the treating of the poultry with the antimicrobial solution occurs after removal of the feathers.
8. The method of claim 6, wherein the treating of the poultry with the antimicrobial solution occurs after removal of the feathers and evisceration.
9. The method of claim 1, wherein the meat is beef.
10. The method of claim 1 in which the treating with the antimicrobial solution occurs for about 1 to about 60 seconds.
11. The method of claim 1 in which the treating with the antimicrobial solution occurs for about 5 to about 10 seconds.
12. The method of claim 1, wherein applying an opposite electrical charge to the antimicrobial solution comprises applying the opposite electrical charge to the antimicrobial solution in a container.
13. The method of claim 1, wherein applying an opposite electrical charge to the antimicrobial solution comprises applying the opposite electrical charge to a sprayer or nozzle capable of electrically charging the antimicrobial solution.
14. The method of claim 1, wherein applying an electrical charge or an opposite electrical charge comprises contact charging, corona charging, inductive charging, ionization charging, or any combination thereof.
15. The method of claim 1, wherein the meat is non-comminuted.
16. The method of claim 1, wherein the acid blend is present in an amount of from about 1% to about 2.5% by weight based on total weight of the antimicrobial solution.
17. A method of killing pathogenic bacteria, the method comprising contacting the pathogenic bacteria with an electrostatically charged antimicrobial solution, wherein the antimicrobial solution comprises a weight ratio of lactic acid to citric acid of from about 45:35 to about 60:20, and wherein the antimicrobial solution has a pH of less than 3.2.
18. The method of claim 17, wherein the pathogenic bacteria is Salmonella, Escherichia coli, or a combination thereof.
19. The method of claim 17, wherein the pathogenic bacteria is present on a meat product.
20. The method of claim 19, wherein the meat is poultry.
21. The method of claim 17, wherein the solution consists essentially of the lactic acid and the citric acid.
22. The method of claim 17, wherein the acid blend is present in an amount of from about 1% to about 2.5% by weight based on total weight of the antimicrobial solution.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1)
(2)
(3)
(4)
(5)
(6)
DETAILED DESCRIPTION OF THE DISCLOSURE
(7)
(8) The carcasses are then placed on an automated evisceration and inspection line. Along the line the poultry are eviscerated, and remaining heads are removed, and parts that appear visibly to be contaminated are cut off. The carcasses are then subject to a “final” rinse with water at ambient temperature.
(9) At this point, the carcasses are subjected to an “antimicrobial intervention.” Typically, this is a chemical spray. As previously mentioned, typical chemicals include acidified sodium chlorite, peracetic acid, acidified calcium sulfate, chlorine bleach (either calcium or sodium hypochlorite) or another “processing aid” approved by the USDA-FSIS.
(10) After the antimicrobial treatment, the treated carcasses pass through a chiller where the processed chickens are subject to cooling with cold air or in “ice” (i.e., refrigerated) water for a sufficient time to bring their temperature down to about 35 to 40° F. After chilling, the carcasses are either sold as “whole” poultry or are cut up and sold in various assortments of “parts.”
(11) In contrast,
(12) An electrostatic spray coating system may be used with the aforementioned embodiments of the wash system. Any suitable electrostatic spray coating system may be employed, such as a system wherein coating particles (e.g., antimicrobial fluid or sanitizer) are emitted from a spray device (e.g., an electrostatic sprayer or nozzle) toward a carcass to be coated. The system may be in the form of any suitable apparatus for applying an electrostatic enhanced particle or compound. The coating particles may be in the form of a powder transported to the spray device in a fluid stream such as air, or in the form of liquid, or the like. The coating particles may be atomized by the spray device utilizing conventional air atomization, hydraulic atomization, and/or rotary atomization. The spray device may include one or more electrodes which cause the particles emitted by the spray device to carry an electrostatic charge such that when the charged particles are propelled by the spray device toward the carcass, which is maintained at an electrostatic potential different than that of the charged coating particles, the coating particles will be deposited on the carcass with improved efficiency and coverage. The electrical charge transfer mechanism may involve contact charging, corona charging, inductive charging, and/or ionization, etc. in accordance with charging principles which are well known in the electrostatic coating field. In a particular embodiment, a carcass is conveyed in a direction through at least one pair of the multi-angle electrostatic systems such that the distance between the head and tongue and the nozzle sprays of the multi-angle sanitizing systems remains substantially the same throughout the period that the carcass is passed through the at least one pair of multi-angle sanitizing systems.
(13) In an alternative embodiment, the antimicrobial solution is fed into a container (not shown) that is charged and maintained in the container for a period of time (in some embodiments, about 10 seconds). The newly formed electrostatically charged antimicrobial solution is then subsequently applied to the carcass.
(14) In a particular embodiment, a charge may applied to the carcass to be treated by applying electrical charge to the elevated track on which the trolleys, carrying the carcass, travel. To impart the charge to the carcass, an electrically conductive path must be provided from the track through the trolley to the carcass to be treated. The trolleys are maintained at a different electrostatic potential by applying a charge opposite of that used to create the electrostatically charged antimicrobial solution.
(15) In an alternative and sometimes preferred embodiment of the present invention, the antimicrobial spray is employed after plucking but before the hot water rinse. In other words, the antimicrobial spray and the hot water rinse can be employed in either order. The antimicrobial intervention can be conducted at ambient temperature or at an elevated temperature provided that there is no carcass discoloration.
(16) In all of the embodiments herein, the electrical charge transfer mechanism may involve any suitable means, such as contact charging, corona charging, inductive charging, and/or ionization, etc. in accordance with charging principles which are well known in the electrostatic field.
(17) It is believed that the microbial reduction is in large part due to the application of the electrostatically charged antimicrobial solution. However, the application of antimicrobial agent at this point in processing is not a typical part of the poultry production process. It appears that the scalded and plucked carcass may be particularly susceptible to antimicrobial treatment at this stage.
(18) Following this initial antimicrobial treatment, the carcasses are then placed on the evisceration line and processed as mentioned previously. However, it has now been found that it is especially efficacious to use an antimicrobial agent comprising a blend of citric acid and lactic acids in the post-evisceration antimicrobial control. Again, the concentration of the acid blend may be approximately 1% to 2.5 wt % of the aqueous solution on a weight basis. As shown in
(19) Following the antimicrobial dip, it has also been found desirable to use a rinse employing potable water or any other USDA approved final rinse step, such as chlorinated water, within the approved concentration(s). In the case of a chlorinated water rinse, a typical concentration is between about 20-5-ppm with these limits being generally established under current regulations for available chlorine in the poultry rinse water and poultry chill water, respectively. Each carcass should be subjected to the spray for between about 1 to 6 seconds. After the treatment with the aqueous chlorine spray, the carcasses are then sent into an air chiller. In the event that the production facility uses a refrigerated bath for chilling, the chlorine (or other USDA approved substance at proper concentration(s)) can be added to the bath rather than using a separate spray.
(20) The preferred antimicrobial agent used in the present invention comprises a blend of lactic and citric acids in a preferred range of proportions. It has now been found that the combination of acids should include a predominance of lactic acid down to a minimum of about 40:40 wt./wt. lactic acid to citric acid, and preferably ranging down to about 45:35 wt./wt. lactic acid to citric acid. In one embodiment preferred mixtures include lactic and citric acid in proportions of about 77:3 on a wt./wt. basis down to a minimum of about 45:35 wt./wt. lactic to citric acid and more preferably from about 75:5 wt./wt. lactic acid to citric acid down to about 50:30 lactic acid to citric acid. This is counter-intuitive for a number of reasons.
(21) As detailed in Tables 1A and depicted in corresponding
(22) In contrast certain blends of citric and lactic acids are more effective at killing Salmonella than lactic acid alone. As shown in
(23) The parent patent application mentions a mixture of citric and lactic acids sold commercially by Purac American, Inc., Lincolnshire, Ill., under the designation “CL 21/80.” CL21/80 contains lactic acid and lactate in an amount of approximately 43-49 wt % and citric acid and citrate in an amount of approximately 29-35 wt %. The product is slightly buffered with potassium hydroxide so that is provides a pH of 2.0-2.2 in a 10% solution in water. Potassium is present in the product in an amount of about 1.2-1.5%. It is likely that some potassium citrate and potassium lactate are produced as a result and may be present in the aqueous mixture as applied to the poultry depending on the mixing procedure and timing. CL21/80 has been used primarily as an ingredient in candy making which is believed to be the reason for the buffering agent.
(24) It has now been found that the blend of citric and lactic acids is best used at a pH of less than about 3.2 and preferably in the range of about 1.8 to 3.2. Even more preferably, the antimicrobial agent is applied at a pH of about 1.8 to about 3.0 and most preferably in the range of about 1.8 to about 2.5. This is illustrated in
(25) The blends of citric and lactic acids mentioned above may be employed in solution in amounts ranging from about 1% to approximately 2.5 wt %. The lower range is the minimum amount required for anti-microbial efficacy. Indeed, it has been found that at concentrations much above 2.3 wt %, there is a tendency for the microbial treatment to result in significant discoloration of the poultry or an off-taste or smell.
(26) The antimicrobial mixture of citric and lactic acids may be applied following the plucking or following evisceration and prior to chilling or in both of these locations. It is also possible to use the antimicrobial treatment at other places in the processing of poultry. Application may occur for approximately 1 to 60 seconds, but application times of about 1-5 seconds are preferred.
(27) The antimicrobial mixture may also be employed in the “post-processing” of poultry or other meat after it leaves the production facility and is processed for sale and/or consumption at a commercial facility, e.g., meat market, grocery store, restaurant, etc., as described, for example, in U.S. patent application Ser. No. 12/151,821, entitled “Method of reducing pathogens during processing or post-processing of beef and other non-poultry meats,” filed May 9, 2008, and incorporated by reference herein.
(28) The foregoing features and benefits of the present invention are illustrated by the following examples.
EXAMPLES
Example 1
(29) An experiment was conducted to test the antimicrobial effect of lactic acid on Salmonella at various treatment times. A solution of 2.5 wt. % lactic acid was used in all tests.
(30) In each instance a target sample was employed using approximately 50 micro liters of a Salmonella culture (given the name “M61”) derived from a sample of chicken meal contaminated with chicken feces and approximately 1.5×10.sup.7 cells per ml. The isolate was characterized using standard microbiological methods including selective and indicative culture media and other metabolic tests. The results obtained were consistent with the genus Salmonella.
(31) The tests were performed at room temperature, e.g., 71 deg. F. A reaction mixture was prepared including the Salmonella, water and the aqueous solution of lactic acid. The reaction was permitted to proceed for the time indicated for each test in Table 1, and was terminated by the introduction of a quench buffer comprising 4.2 M potassium phosphate buffer, pH 7.2. The results of the test were evaluated using a series of 10-fold dilutions as needed to determine, on a standard plating agar, the titer of bacteria that survived the antimicrobial treatment. The plating medium was Salmonella Shigella agar, a medium that would allow the growth of most bacteria. The reduction in the bacteria count is expressed as the “log kill.” “Log kill” is generally defined as log.sub.10 [initial cfu/ml]−log.sub.10 [remaining cfu/ml]. The results for 2.5 wt. % lactic acid at various treatment times are shown in Table 1.
(32) For comparison purposes, a test was performed using a 2.5 wt. % solution of citric acid for 80 seconds on the same Salmonella.
(33) The results are also shown in Table 1A:
(34) TABLE-US-00001 TABLE 1A Antimicrobial Duration of Anti- Salmonella (M61) Agent microbial Treatment Log Kill 2.5 wt % aqueous 10 sec. 3.44 log kill lactic acid 2.5 wt % aqueous 20 sec. 5.36 log kill lactic acid 2.5 wt % aqueous 40 sec. >6 log kill (no lactic acid surviving bacteria) 2.5 wt % aqueous 80 sec. >6 log kill (no lactic acid surviving bacteria) 2.5 wt % aqueous 80 sec. 0.29 log kill citric acid
(35) The performance of the citric acid was deemed “poor” compared to that of the lactic acid even though lactic acid was employed at the same or shorter treatment periods.
(36) Similar tests were performed using Salmonella enterica ATCC 14028 instead of the M61 Salmonella, and tryptic soy agar was employed instead of Salmonella Shigella agar. The results are reported in Table 1B.
(37) TABLE-US-00002 TABLE 1B Antimicrobial Duration of Anti- Salmonella (ATCC 14028) Agent microbial Treatment Log Kill 2.5 wt % aqueous 15 sec. 1.85 log kill lactic acid 2.5 wt % aqueous 30 sec. 2.78 log kill lactic acid 2.5 wt % aqueous 45 sec. 3.91 log kill lactic acid 2.5 wt % aqueous 60 sec. 5.45 log kill lactic acid 2.5 wt % aqueous 15 sec. 0.56 log kill citric acid
(38) Again, the performance of the citric acid was substantially inferior to that of lactic acid.
Example 2
(39) An experiment was performed using the same protocol as in Example 1, except that the duration of treatment with the antimicrobial agent was maintained constant at 20 seconds. Instead, the concentration of the lactic acid solution was varied between approximately 0.5 wt % up to approximately 2.5 wt. %. All tests were conducted at an ambient temperature of approximately 71 deg. F.
(40) Table 2A shows the results of tests on Salmonella M61 Salmonella Shigella agar.
(41) TABLE-US-00003 TABLE 2A Lactic Acid Efficacy Log kill % lactic (71 F., 20 sec) 0.58 0.51 1.17 1.12 1.75 1.99 2.34 3.23 2.92 4.77
(42) The log kill results are shown in
(43) The same tests were repeated using Salmonella enterica ATCC 14028 instead of the M61 Salmonella, and tryptic soy agar was employed instead of Salmonella Shigella agar. The results are reported in Table 2B.
(44) TABLE-US-00004 TABLE 2B Lactic Acid Efficacy Log kill % lactic acid (75 F., 20 sec) 0.5 0.093 1 0.350 1.5 0.982 2 2.08 2.5 4.17
(45) The log kill results are shown in
(46) TABLE-US-00005 TABLE 3B Citric Acid Efficacy Log kill % citric acid (75 F., 20 sec) 2.5 0.555
Example 3
(47) An experiment was performed using the same protocol as in Example 1. In this case, the target bacteria was a sample of E. coli (given the name “SAC-d”) taken from a local sewer facility. The isolate was characterized using standard microbiological methods including selective and indicative culture media and other metabolic tests. The results obtained were consistent with E. coli.
(48) The tests employed mixtures of lactic and citric acids ranging from all lactic acid (80/0) to an equal portion of lactic and citric acids (40/40) on a wt./wt. basis. The duration of treatment was 15 seconds at an ambient temperature of 76 deg F.
(49) TABLE-US-00006 TABLE 4A (2.5% acid, total) Escherichia coli (SAC-2) Lactic/citric Log Kill 80/0 0.953 75/5 0.755 70/10 0.777 65/15 0.479 55/25 0.272 45/35 0.272
(50) The results are illustrated in
(51) The same tests were repeated using E. coli ATCC 12435 instead of the SAC-2 E. coli, and tryptic soy agar was employed instead of Salmonella Shigella agar. The results are reported in Table 4B.
(52) TABLE-US-00007 TABLE 4B (2.5% acid, total) Escherichia coli (ATCC 12435) Lactic/citric Log Kill 80/0 1.93 75/5 1.58 70/10 1.33 65/15 0.864 55/25 0.645 45/35 0.22
(53) The results are illustrated in
Example 4
(54) An experiment was performed using the same protocol as in Example 3. In this case, the target organism was a sample of “M61” Salmonella. The duration of the treatment was 15 seconds at ambient temperature of approximately 72 deg F. Again, the tests employed mixtures of lactic and citric acids ranging from all lactic acid (80/0) to a mixture of lactic/citric acid (55/25) on a wt./wt. basis. The results are reported in Table 5A.
(55) TABLE-US-00008 TABLE 5A FIG. 5A (1.5% total acid) Salmonella (M61) Lactic/citric Log Kill Relative Kill 80/0 1.79 2.13 75/5 1.83 2.35 70/10 1.92 2.84 65/15 1.84 2.4 60/20 1.6 1.37 55/25 1.46 1
(56) The results are shown in
(57) The same tests were repeated using Salmonella enterica ATCC 14028 instead of Salmonella M61, and tryptic soy agar was employed instead of Salmonella shigella. The results are reported in Table 5B.
(58) TABLE-US-00009 TABLE 5B FIG. 5B (1.5% total acid) Salmonella (ATCC 14028) Lactic/citric Log Kill Relative Kill 80/0 0.697 1 75/5 0.775 1.2 70/10 0.831 1.36 65/15 0.819 1.32 60/20 1.029 2.15 55/25 1.057 2.29 50/30 1.117 2.63 45/35 0.931 1.71 0/80 0.322 0.422
(59) The results are shown in
(60) Another series of tests were performed as those resulting in Table 5B, except that the acids were present in a total amount of 2%. The results are reported in Table 5C.
(61) TABLE-US-00010 TABLE 5C FIG. 5C (2.0% total acid) Salmonella (ATCC 14028) Lactic/citric Log Kill Relative Kill 80/0 1.5 1.13 75/5 1.9 2.83 70/10 1.87 2.62 65/15 1.7 1.79 60/20 1.87 2.64 55/25 1.69 1.75 50/30 1.7 1.77 45/35 1.48 1.07 40/40 1.45 1 0/80 0.444 0.663
(62) The data indicate that certain mixtures of citric and lactic acid are significantly better than others as antimicrobial agents against Salmonella. The preferred range includes mixtures of lactic and citric in proportions containing a predominance of lactic acid down to a minimum of about 40:40 wt./wt. lactic acid to citric acid, and preferably ranging down to about 45:35 wt./wt. lactic acid to citric acid. In one embodiment preferred mixtures include lactic and citric acid in proportions of about 77:3 on a wt./wt. basis down to a minimum of about 45:35 wt./wt. lactic to citric acid and more preferably from about 75:5 wt./wt. lactic acid to citric acid down to about 50:30 lactic acid to citric acid. In situation where a solution is employed containing about 2% total acids, the preferred range is 77:3 down to a minimum of about 45:35 wt./wt. lactic acid to citric acid solution, and more preferably down to about 55:25 wt./wt. lactic acid to citric acid.
Example 5
(63) An experiment was performed to test the antimicrobial effect of a mixture of lactic acid and citric acids at various pH conditions. The test employed a mixture of lactic and citric acids at a weight of 60/20. The tests were performed for a treatment duration of 30 secs. At a temperature of 72 deg. F. The protocol consists of exposing the bacteria to the antimicrobial agent at the denoted pH, achieved by pre-mixing the quenching buffer with the acid. Exposure lasted for 30 secs. And was stopped by dilution of a sample of the reaction mixture into dilute phosphate buffer (100-fold). The surviving bacteria were enumerated as for the other examples.
(64) TABLE-US-00011 TABLE 6A Salmonella (M61) pH Log Kill 2.46 1.97 2.76 1.37 3.01 0.71 3.21 0.45 3.39 0.35
(65) The results of the Salmonella log kill at various values are reported in Table 6A and are depicted in
(66) The same tests were repeated using Salmonella enterica ATCC 14028 instead of the M61 Salmonella, and tryptic soy agar was employed instead of Salmonella Shigella agar. The results are reported in Table 6B and depicted in
(67) TABLE-US-00012 TABLE 6B Salmonella (ATCC 14028) pH Log Kill 2.1 2.25 2.33 2.11 2.53 1.66 2.7 1.16 2.86 0.79 3.24 0.06 3.75 0
(68) Again, the results show that a lower pH significantly improves the antimicrobial effect of the mixture of citric and lactic acids. As in the case of Salmonella M61, the antimicrobial efficacy of the acid mixture was so reduced above pH 3.2 that those conditions did not appear useful as a food safety intervention.